CN102644363A - Seamless embroidery wall fabric and production method thereof - Google Patents
Seamless embroidery wall fabric and production method thereof Download PDFInfo
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- CN102644363A CN102644363A CN2012101025223A CN201210102522A CN102644363A CN 102644363 A CN102644363 A CN 102644363A CN 2012101025223 A CN2012101025223 A CN 2012101025223A CN 201210102522 A CN201210102522 A CN 201210102522A CN 102644363 A CN102644363 A CN 102644363A
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Abstract
The invention belongs to the technical field of facing decoration materials and particularly relates to a seamless embroidery wall fabric which has a simple sticking method, strong artistry and low possibility of crinkling after being pasted with a wall surface. The seamless embroidery wall fabric comprises embroidery traycloth with embroidery patterns, wherein a wall paper base paper layer is bonded on the back side of the embroidery traycloth by an EVA (Ethylene Vinyl Acetate Copolymer) adhesive film layer. The invention also discloses a production method of the seamless embroidery wall fabric. According to the production method, the produced seamless embroidery wall fabric is full of exquisite embroidery patterns, width wall fabric products can be obtained and the defects that the wall fabric produced by a traditional method is not high in artistry, easy to crinkle and can be only produced into narrow products are overcome.
Description
Technical field
The invention belongs to the facing decorative materials technology, relate in particular to a kind of seamless embroidery wall paper.
Background technology
Wall paper is apply materials, equipment and technology gimmick, is the indoor wall ornament materials that characteristic, expressive force are infinitely abundant, can satisfy diversity individual character esthetic requirement and fashion demand simultaneously with color and figure line composite design.Wall paper also is called as the fashionable dress on the wall, has the art and the added value of industry.All be suitable in a lot of places, like family, department store, market, showground, office building, government organs, school, hospital, public place of entertainment etc.Wall paper generally adopts cloth cover to make surfacing; At the bottom of existing wall paper generally is cloth glue; This wall paper need adopt wall in the artificial flatiron of electric iron when construction, make glued membrane and body of wall on the wall paper bonding, is easy to wrinkling in the construction behind the wall and the empty bag of generation; There are not saturate stain or color lump to appear if metope is handled well like metope in addition, influence aesthetics on the wall paper surface.Moreover since wall paper be soft fabric directly and the bonding planeness of metope and deflection all undesirable.In order to reduce the situation of wrinkling and empty bag; Existing various wall paper is product in a narrow margin; Will form many places article seam in the wall paper paving process, if wall paper itself is the cloth cover that has pattern, the pattern of cloth cover can't form good pattern transition at every wall paper edge joint position; Can't form continuous pattern at whole metope, artistry is not good.
Summary of the invention
The present invention provides that a kind of method of attaching is simple, rich artistry, the seamless embroidery wall paper that do not crease easily after pasting with metope.
The present invention also provides a kind of preparation method of said seamless embroidery wall paper; Be covered with exquisite embroidery pattern on the feasible seamless embroidery wall paper of processing of this method; And can obtain the wall paper product of wide cut, solved the wall paper artistry that existing method makes not high, crease easily and only can make the defective of product in a narrow margin.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of seamless embroidery wall paper comprises the embroidery cloth that has embroidery pattern, and the described embroidery cloth back side is bonded with the wallpaper base stock layer through the EVA adhesive film.
As preferably, described glued membrane is the EVA glued membrane.The EVA glued membrane has high thermal viscosity, bonding nylon, terylene that can be firm, canvas, leather and paper, low binding temperature, but faster production.Anti-water, anti-salt, low temperature resistant, can reach subzero 70 degrees centigrade, stable physical property.In addition, EVA glued membrane water white transparency does not produce dyeing to binding, and is nontoxic, and the tasteless heavy metal that do not contain does not pollute environment.
As preferably, described adhesive film thickness is 0.01-0.2mm.Further preferred thickness is 0.01-0.1mm.The thickness that glued membrane is selected for use be according to the thickness and the combined temp of compound embroidery cloth adjust.
As preferably, described embroidery cloth is one of bafta, linen, wool fabric, silk fabric, nylon fabric, polypropylene fabric, dacron, leather, flocking cloth or nonwoven.
As preferably, described embroidery cloth is impregnated with the anti-removing mildew of waterproof.The anti-removing mildew of waterproof is the anti-removing mildew of known commercially available waterproof, and this embroidery cloth is impregnated with the anti-removing mildew of waterproof.Adopt the embroidery cloth of embroidery to permeate whole embroidery cloth cloth cover through the mode that the tank immersion that the anti-removing mildew of waterproof is housed is handled continuously.Use in public places and can add fire-proofing preparation.
A kind of preparation method of seamless embroidery wall paper may further comprise the steps:
A, according to the pattern computer printing of embroidering;
B, computerized emboridering machine are embroidered: adopt fabric width between 2.7 meters to 3.2 meters, whole the yardage roll of length between 40 meters to 200 meters embroidered as embryo cloth continuously, obtains having the embroidery cloth of embroidery pattern;
The typing that cloth was handled and embroidered in c, waterproof mildew-resistant: prevent the removing mildew immersion treatment to the embroidery cloth that check is good with waterproof, carry out stentering forming through framing shaping machine then;
D, embroider cloth and wallpaper base stock compound: be compound to the EVA glued membrane on the wallpaper base stock through hot pressing, then good embroidery cloth of typing and surface recombination the wallpaper base stock of EVA glued membrane bonding, hot pressing temperature 90-110 ℃, hot pressing time 30-50s; Hot pressing temperature is preferably 105-110 ℃;
E, compound good embroidery wall paper are through the cutting edge clot, and check is put in storage.
As preferably, among the step a, to embroider for comparatively complicated patterns is manual earlier, computer printing is carried out in the hand-embroidered pattern scanning typing that then hand embroidering is obtained.Simple pattern is computer printing directly.
As preferably, utilize hot press to adopt the segmented heat pressure adhesive to embroidering cloth and wallpaper base stock.Described segmented hot pressing is specially: the heating compound tense; The embroidery of embroidering cloth faces up; Adopt heating platen to the positive heating of embroidering; The fabric width of the heating breadth of hot press is a 2.5-3.5 rice, and the length of each heating is between 1 meter to 1.5 meters, and whole process is embroidered cloth and the continuous compound not severing of centre of wallpaper base stock.
As preferably, the embroidery cloth embroidery front of just having accomplished hot pressing smooths and pushes with manual work immediately, makes the combination of embroidering between cloth and the wallpaper base stock tight.
As preferably, the thickness of EVA glued membrane at fusing point between the 0.01-0.1mm more than 70 ℃.
As preferably; The type-approval process that cloth was handled and embroidered in described waterproof mildew-resistant is specially: will embroider cloth and send into through the inlet frame of forming machine, and carry out the starching setting-out during cloth process starching machine, the process of starching is to be immersed in waterproof and the anti-removing mildew distiller liquor embroidering cloth; Waterproof and anti-removing mildew are sticked to uniformly embroider on the cloth; After the embroidery cloth of having hung slurry extruded unnecessary slurries through pressure roller, the cloth width of cloth two ends of embroidering cloth were articulated on the needle plate, and the needle plate two ends are with machinery operation connection cloth width of cloth entering baking oven; In 160 ℃ to 220 ℃ scope, carry out high-temperature shaping, Yi Bian Yi Bian the cloth width of cloth moves is forward widened by breadth.The temperature of high-temperature shaping is preferably 180 to 200 ℃, and further preferred temperature is 180 ℃.
Wallpaper base stock of the present invention i.e. the wallpaper basic material of routine, does not make the paper of PVC coating or stamp.Existing finished product wallpaper is exactly that the coating through variety of way, printing, embossing etc. process pattern on the wallpaper base stock surface, and the main performance of wallpaper is exactly to be determined by wallpaper base stock.Existing wall paper generally is to embroider at the bottom of the cloth glue; This wall paper needs wall in the artificial electric iron flatiron when construction; Make glued membrane and body of wall on the wall paper bonding, but be easy to the look wrinkling and empty bag of generation after going up wall, planeness and deflection are all undesirable; Than higher, the degree of adhesion of this wall paper and metope is also relatively poor in addition to construction requirement.Behind the last wall, if metope has dirt or stain, flaw, can see through glued membrane and be embodied in the wall paper surface, aesthetic property is relatively poor.And the embroidery cloth that the present invention has embroidery is bonding through glued membrane and wallpaper base stock layer, seamless embroidery wall paper product of the present invention and existing wallpaper is pasted go up wall method similar, and (the embroidery cloth that has embroidery is owing to surface irregularity inadequately for the planeness that the embroidery cloth of having avoided having embroidery on the one hand brings when bonding through adhesive film and body of wall; As adopting existing wall paper paving method, the effect after mating formation is relatively poor, and is wrinkling obvious; Aesthetic property is relatively poor); The defective of easily wrinkling and the empty bag that occurs coming unstuck, having guaranteed that the present invention has the seamless embroidery wall paper of embroidery pattern can be reliably and entirely adhere on the metope, has also simplified work progress; Only need on body of wall, apply one deck wallpaper glue; With the paving of seamless embroidery wall paper, less demanding to the operative employee, work progress is simple again.
The invention has the beneficial effects as follows: product of the present invention can stick on the wall as wallpaper; Method of attaching is simple, paste with metope that the back is smooth not to crease easily; And owing to combined embroidery pattern on the embroidery cloth of the present invention; Third dimension is strong, and elegance attractive in appearance has better artistry and sight than existing product.The preparation method of seamless embroidery wall paper provided by the invention makes seamless embroidery wall paper product wallpaper base stock that makes and the embroidery cloth that has embroidery pattern bonding evenly, avoids wrinkling influence attractive in appearance; On the other hand, since special technology, the product breadth broad that makes; Length can require processing continuously according to reality, the seamless wallpaper for not splicing when therefore mating formation, and also layout does not have limitation yet; Need not need to consider the problem of piece as wall paper in a narrow margin.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the piece of the wall paper in a narrow margin design sketch that has pattern;
Fig. 3 is the design sketch of the seamless embroidery wall paper of the present invention.
Among the figure: 1, wallpaper base stock layer, 2, the EVA adhesive film, 3, embroider cloth, 4, the waterproof fungus resistant coating.
The specific embodiment
Pass through specific embodiment below, and combine accompanying drawing, technical scheme of the present invention is further specified.Should be appreciated that enforcement of the present invention is not limited to following embodiment, all will fall into protection domain of the present invention any pro forma accommodation and/or the change that the present invention made.
In the present invention, if not refer in particular to, all part, percentages are unit of weight, and all equipment and raw material etc. all can be buied from market or the industry is commonly used.The waterproof that the present invention relates to, mildew-resistant, fire-proofing preparation are the conventional reagent in this area.
Embodiment 1:
A kind of seamless embroidery wall paper as shown in Figure 1 comprises the embroidery cloth 3 that has embroidery pattern, and described embroidery cloth 3 back sides are bonded with wallpaper base stock layer 1 through EVA adhesive film 2.Described EVA adhesive film thickness is generally 0.01-0.2mm.Embroider cloth according to designing requirement, adopt one of bafta, linen, wool fabric, silk fabric, nylon fabric, polypropylene fabric, dacron, leather, flocking cloth or nonwoven of handling through the waterproof mildew-resistant.Wherein, it is that the mode that the embroidery cloth cover is handled through the tank immersion that the anti-removing mildew of waterproof is housed is continuously made the whole cloth cover of anti-removing mildew 4 infiltrations of waterproof that the waterproof mildew-resistant is handled, and removes the laggard capable stentering forming of the anti-removing mildew of unnecessary waterproof through running roller then and handles.
Conventional product all adopts woven dacron to embroider cloth, and woven dacron is embroidered on the cloth and made product have extremely strong third dimension through computerized embroidery, fresh and alive color utilization; Luxurious embroidery texture; And more lively pattern performance, increased artistry, sight and the practicality of product.
When the present invention uses, can cut out according to the metope size, need not splicing, make it have associative perception, during stickup, through wallpaper glue wallpaper base stock layer 1 face is attached on the metope, taping process is simple.
1, according to the pattern computer printing of embroidering.
The pattern typing computer that designs carries out the computer printing programming according to pattern.Pattern for more complicated; For obtaining better stereoeffect and pattern, to carry out hand embroidering to pattern earlier, and then embroidering good hand-embroidered pattern through scanner typing computer; Doing base map to the hand-embroidered pattern again programmes with reference to the making sheet of hand-embroidered base map; Try after plate-making is accomplished to embroider, correcting is embroidered correcting through examination several times and is finally decided qualified embroidery program.
2, computerized emboridering machine is embroidered.
With the qualified embroidery program entry computerized emboridering machine that completes,, open embroidery machine and repeat embroidery continuously, up to whole the embroidered completion of embryo cloth needing embroidered embryo cloth to stretch tight on framework.The embryo cloth that the present invention adopts be fabric width between 2.7 meters to 3.2 meters, whole the yardage roll of length between 40 meters to 200 meters.
3, embroider the finishing and the check of cloth.
Put into cloth inspecting machine to the embroidery cloth that embroidery is accomplished, check manual pruning on machine, not cut on one side and leak the end of a thread of cutting, check the spot of seeing on the embroidery cloth that has or not simultaneously, clear up together.Embroidery cloth after repairing line and cleaning carries out the qualified back clot of secondary check and prepares next process, the defective process before that repeats again.
4, the typing of cloth is handled and is embroidered in the waterproof mildew-resistant.
Send into the embroidery cloth that is up to the standards through the inlet frame of forming machine; Carry out the starching setting-out during cloth process starching machine (padding machine); The process of starching is exactly to be immersed in waterproof and the anti-removing mildew distiller liquor embroidering cloth; Waterproof and anti-removing mildew are sticked to uniformly embroider on the cloth, per 10 grams of water repellent preparation-30 grams add 1 kg of water, and the every 20-60 gram of anti-removing mildew adds a kg of water.Can do the waterproof mildew-resistant of different brackets handles according to the environment for use difference.Use in public places and can add fire-proofing preparation.
The embroidery cloth of having hung slurry through pressure roller unnecessary slurries extrusion after; Machine is articulated in cloth width of cloth two ends on the needle plate automatically; The needle plate two ends get into baking oven with the machinery operation connection cloth width of cloth; The cloth width of cloth moves on one side forward on one side and is widened by breadth, and the purpose of tentering is in order to let the smooth while of embroidery cloth even up the fold that in the embroidery process, produces.Baking oven remains on 160 ℃ to 220 ℃ according to the different oven temperatures of lining, preferably between 180 ℃-200 ℃ by the air blast of electrical heating blower fan; Through continuous constant temperature oven; After static was removed in supercooling, the amplitude of oscillation fell into the cloth car, obtained the embroidery cloth with waterproof antimildew function well-pressed, attractive in appearance.The high temperature stentering forming can change the physical property of embroidering cloth, makes the embroidery cloth that has embroidery pattern keep smooth and can not produce fold, and 2.75 meters the door width of cloth generally can be by expanding to 2.82 meter.
5, embroidery cloth and wallpaper base stock are compound.
At first to be compound to the EVA glued membrane on the wallpaper base stock through hot pressing, then good embroidery cloth of typing and surface recombination the wallpaper base stock of EVA glued membrane compound.The EVA glued membrane of being selected for use be thickness at fusing point between the 0.01-0.1mm more than 70 ℃, follow according to production on-site environment temperature suitable adjustment recombination time and film thickness.Wallpaper base stock is selected this blank sheet of paper of pulp inlet of fabric width 2.8-3.2 rice for use.
The surface with glue of wallpaper base stock and the back side of embroidering cloth fit parallel placement alignment selvedge and trimming.Adopt the hot press heating compound, hot pressing temperature is in 90-110 ℃ of scope, and preferred 105-110 ℃, hot pressing time is at 30-50 between second.Hot pressing temperature and hot pressing time are suitably adjusted with the production on-site environment temperature.The heating compound tense, the embroidery of embroidering cloth faces up, and heating platen is to the positive heating of embroidering.The fabric width of hot press heating breadth is a 2.5-3.5 rice, and the length of each heating is between 1 meter to 1.5 meters, and the present invention adopts the segmented heat pressure adhesive through hot press to embroidering cloth and wallpaper base stock.
Whole process is embroidered cloth and the continuous compound not severing of centre of wallpaper base stock.After this step is accomplished, embroider cloth and wallpaper base stock and be bonded together, pass through the cutting edge clot again, check can be put storage in storage.
Embroider the continuous adhesion process of cloth and wallpaper base stock, because it is wallpaper base stock is different with dilatability with the tension force of embroidering cloth, therefore wrinkling easily.In order to solve wrinkling problem, the embroidery cloth embroidery front of just having accomplished hot pressing smooths and pushes with manual work immediately, make embroider cloth with surface recombination the wallpaper base stock of EVA glued membrane bonding evenly, prevent wrinkling.
The seamless embroidery wall paper that the inventive method is produced, fabric width 2.7-3.2 rice, long 40-200 rice, all length can be according to the flexible cutting of usable floor area between 2.6-3.1 rice for general in use family floor height.All metopes can be accomplished seamless paving, possess the waterproof antimildew function simultaneously.The inventive method has also solved because embroidery surface irregularity, many folds and splicing problem.
Above-described embodiment is a kind of preferable scheme of the present invention, is not that the present invention is done any pro forma restriction, under the prerequisite that does not exceed the technical scheme that claim puts down in writing, also has other variant and remodeling.
Claims (10)
1. seamless embroidery wall paper, it is characterized in that: comprise the embroidery cloth that has embroidery pattern, the described embroidery cloth back side is bonded with the wallpaper base stock layer through the EVA adhesive film.
2. a kind of seamless embroidery wall paper according to claim 1 is characterized in that: described EVA adhesive film thickness is 0.01-0.2mm; Described embroidery cloth is impregnated with the anti-removing mildew of waterproof.
3. a kind of seamless embroidery wall paper according to claim 1 and 2 is characterized in that: described embroidery cloth is one of bafta, linen, wool fabric, silk fabric, nylon fabric, polypropylene fabric, dacron, leather, flocking cloth or nonwoven.
4. the preparation method of the described a kind of seamless embroidery wall paper of claim 1 is characterized in that may further comprise the steps:
A, according to the pattern computer printing of embroidering;
B, computerized emboridering machine are embroidered: adopt fabric width between 2.7 meters to 3.2 meters, whole the yardage roll of length between 40 meters to 200 meters embroidered as embryo cloth continuously, obtains having the embroidery cloth of embroidery pattern;
The typing that cloth was handled and embroidered in c, waterproof mildew-resistant: prevent the removing mildew immersion treatment to the embroidery cloth that check is good with waterproof, carry out stentering forming through framing shaping machine then;
D, embroider cloth and wallpaper base stock compound: be compound to the EVA glued membrane on the wallpaper base stock through hot pressing, then good embroidery cloth of typing and surface recombination the wallpaper base stock of EVA glued membrane bonding, hot pressing temperature 90-110 ℃, hot pressing time 30-50s;
E, compound good embroidery wall paper are through the cutting edge clot, and check is put in storage.
5. preparation method according to claim 4 is characterized in that: utilize hot press to adopt the segmented heat pressure adhesive to embroidering cloth and wallpaper base stock.
6. preparation method according to claim 5; It is characterized in that described segmented hot pressing is specially: the heating compound tense; The embroidery of embroidering cloth faces up, and adopts heating platen to the positive heating of embroidering, and the fabric width of the heating breadth of hot press is a 2.5-3.5 rice; The length of each heating is between 1 meter to 1.5 meters, and whole process is embroidered cloth and the continuous compound not severing of centre of wallpaper base stock.
7. according to claim 4 or 5 described preparation methods, it is characterized in that: the embroidery cloth embroidery front of just having accomplished hot pressing smooths and pushes with manual work immediately, makes the combination of embroidering between cloth and the wallpaper base stock tight.
8. preparation method according to claim 4 is characterized in that: the thickness of EVA glued membrane at fusing point between the 0.01-0.1mm more than 70 ℃.
9. preparation method according to claim 4 is characterized in that: among the step a, for the manual earlier embroidery of complicated patterns, computer printing is carried out in the hand-embroidered pattern scanning typing that then hand embroidering is obtained.
10. preparation method according to claim 4; It is characterized in that described waterproof mildew-resistant is handled and the type-approval process of embroidery cloth is specially: will embroider cloth and send into through the inlet frame of forming machine, and carry out the starching setting-out during cloth process starching machine, the process of starching is to be immersed in waterproof and the anti-removing mildew distiller liquor embroidering cloth; Waterproof and anti-removing mildew are sticked to uniformly embroider on the cloth; After the embroidery cloth of having hung slurry extruded unnecessary slurries through pressure roller, the cloth width of cloth two ends of embroidering cloth were articulated on the needle plate, and the needle plate two ends are with machinery operation connection cloth width of cloth entering baking oven; In 160 ℃ to 220 ℃ scope, carry out high-temperature shaping, Yi Bian Yi Bian the cloth width of cloth moves is forward widened by breadth.
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| CN103015659A (en) * | 2012-11-27 | 2013-04-03 | 嘉兴恒凯装饰材料科技有限公司 | Embroidery wall cloth, as well as processing method and using method thereof |
| CN103046715A (en) * | 2012-12-25 | 2013-04-17 | 苏州铭晋纺织有限公司 | Waterproof wall cloth |
| CN103382759A (en) * | 2013-06-25 | 2013-11-06 | 海盐联翔刺绣工艺品有限公司 | Seamless embroidery wall cloth and manufacturing method thereof |
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| CN102877315B (en) * | 2012-10-16 | 2014-06-25 | 绍兴县华通纺织有限公司 | Embroidered seamless wall cloth and production technology thereof |
| CN103015659A (en) * | 2012-11-27 | 2013-04-03 | 嘉兴恒凯装饰材料科技有限公司 | Embroidery wall cloth, as well as processing method and using method thereof |
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