CN103382759B - Seamless embroidery wall cloth and preparation method thereof - Google Patents
Seamless embroidery wall cloth and preparation method thereof Download PDFInfo
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Abstract
The invention belongs to facing decorative materials technology, particularly relate to a kind of seamless embroidery wall cloth and preparation method thereof.A kind of seamless embroidery wall cloth, comprise the embroidered cloth with embroidery pattern, the described embroidered cloth back side is bonded with wallpaper base stock layer by glue layer, and the another side of wallpaper base stock layer is bonded with adhesive film, the outer surface of described adhesive film arranges one deck release liners, and the glued membrane in adhesive film is EVA adhesive film.The design that the present invention is patent, the upper wall that originally cannot realize simple pattern is become and is very easy to realize, because after the cloth cover of grey cloth and wallpaper base stock layer are combined with each other, the thickness of whole embroidery main body increases, and because the warp tension ratio of wallpaper base stock layer own is more even, after making cloth cover and wallpaper base stock composite bed carry out pattern embroidery, even tension is consistent everywhere, therefore solve this difficult problem, the wall paper achieving embroidery pattern as not intensive in pin numbers such as rectilinear strip, band pattern, vertical line patterns makes.
Description
Technical field
The invention belongs to facing decorative materials technology, particularly relate to a kind of seamless embroidery wall cloth and preparation method thereof.
Background technology
Wall paper is apply materials, equipment and technology gimmick, with color and figure line composite design be feature, expressive force is infinitely abundant, the indoor wall ornament materials that simultaneously can meet diversity individual character esthetic requirement and fashion demand.Wall paper is also referred to as the fashionable dress on wall, has art and the added value of industry.All applicable in a lot of place, as family, department store, market, showground, office building, government organs, school, hospital, public place of entertainment etc.Wall paper generally adopts cloth cover to make surfacing, and existing wall paper is generally at the bottom of cloth glue, this wall paper execute man-hour requirement adopt electric iron manually press wall, the glued membrane on wall paper and body of wall are bonded.Have a surplus and the characteristic of rigidity deficiency because cloth cover exists toughness, cloth cover stress deformation everywhere when stressed there are differences, therefore, after embroidery pattern is carried out to cloth cover, especially embroider after some have the pattern of vertical element, cloth cover shrinks inconsistent after losing external force everywhere, the embroidery pattern on cloth cover directly can be caused to deform, and during for the cloth cover that the pattern and door width with rectilinear strip are more wide, the visual effect of this distortion, by particularly evident, has had a strong impact on quality and the perception of embroidery wall cloth.
Summary of the invention
The invention provides a kind of method of attaching simple, various simple embroidery pattern can be embodied preferably, the seamless embroidery wall cloth of embroidery pattern as not intensive in pin numbers such as rectilinear strip, band pattern, vertical line patterns.
The present invention also provides a kind of preparation method of described seamless embroidery wall cloth.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of seamless embroidery wall cloth, comprise the embroidered cloth with embroidery pattern, the described embroidered cloth back side is bonded with wallpaper base stock layer by glue layer, and the another side of wallpaper base stock layer is bonded with adhesive film, the outer surface of described adhesive film arranges one deck release liners, and the glued membrane in adhesive film is EVA adhesive film.EVA adhesive film has high thermal viscosity, can firmly bond nylon, terylene, canvas, leather and paper, low binding temperature, can faster production.Water resistant, anti-salt, low temperature resistant, subzero 70 degrees Celsius can be reached, stable physical property.In addition, EVA adhesive film water white transparency does not produce dyeing to binding, nontoxic, tasteless not containing heavy metal, not to environment.Glue layer is standard aqueous or oiliness glue, as latex.
At the back adhesive last layer wallpaper base stock layer of cloth cover, the distortion of cloth cover is limited with the rigidity of wallpaper base stock layer, therefore, small homogeneous deformation will be there is by during force-extension in cloth cover in embroidery process, after completing embroidery pattern, the also uniformity of contraction everywhere of cloth cover, therefore can ensure that embroidery pattern is indeformable, greatly improve the pattern perception effect of embroidery wall cloth, be particularly advantageous in improving the embroidery wall cloth product with rectilinear strip, as expression effect and the product quality of the embroidery wall cloth of the embroidery patterns such as rectilinear strip, band pattern, vertical line pattern.
Seamless embroidery wall cloth of the present invention, first the cloth cover and wallpaper base stock layer for the treatment of embroidery grey cloth are bonded together by glue, form cloth cover and wallpaper base stock composite bed, then this cloth cover and wallpaper base stock composite bed are embroidered, the adhesive film of the semi-finished product backside coating EVA material after having embroidered, makes original technique of only embroidering to grey cloth cloth cover make into embroider to cloth cover and wallpaper base stock composite bed.Originally the cloth cover of individual layer is owing to being textile product, and its surface tension force is everywhere different, can be out of shape thus cause the simple pattern as striated to tilt or to distort after upper wall.The design that the present invention is patent, the upper wall that originally cannot realize simple pattern is become and is very easy to realize, because after the cloth cover of grey cloth and wallpaper base stock layer are combined with each other, the thickness of whole embroidery main body increases, and because the warp tension ratio of wallpaper base stock layer own is more even, after making cloth cover and wallpaper base stock composite bed carry out pattern embroidery, even tension is consistent everywhere, therefore solve this difficult problem, the wall paper achieving embroidery pattern as not intensive in pin numbers such as rectilinear strip, band pattern, vertical line patterns makes.
As preferably, described glue layer and the thickness of adhesive film are 0.01-0.2mm; Described embroidered cloth is impregnated with the anti-removing mildew of waterproof.Preferred thickness is 0.01-0.1mm further.The thickness that glued membrane is selected adjusts according to the thickness of the embroidered cloth of institute's compound and combined temp.
As preferably, described embroidered cloth is bafta, linen, wool fabric, silk fabric, nylon fabric, polypropylene fabric, dacron, leather, one of Flocked fabric or non-woven fabrics.
As preferably, described embroidered cloth is impregnated with the anti-removing mildew of waterproof.The anti-removing mildew of waterproof is the anti-removing mildew of known commercially available waterproof, and this embroidered cloth is impregnated with the anti-removing mildew of waterproof.The embroidered cloth of embroidery is adopted to permeate whole embroidered cloth cloth cover continuously across the mode of the tank immersion process that the anti-removing mildew of waterproof is housed.Use in public places and can add fire-proofing preparation.
A preparation method for seamless embroidery wall cloth, comprises the following steps:
The sizing of a, waterproof mildew-resistant process and cloth cover: select fabric width between 2.7 meters to 3.2 meters, whole the yardage roll of length between 40 meters to 200 meters is as grey cloth, anti-for the cloth cover waterproof of grey cloth removing mildew immersion treatment, then carry out stentering forming by framing shaping machine;
B, cloth cover and wallpaper base stock compound: glue is compound on wallpaper base stock by cylinder, form glue layer, then stereotyped cloth cover and surface is coated with the wallpaper base stock bonding of glue, obtains cloth cover and wallpaper base stock composite bed;
C, computerized emboridering machine are embroidered: carry out embroidery computer printing according to pattern, then embroider continuously to cloth cover and wallpaper base stock composite bed, obtain cloth cover and wallpaper base stock composite bed that surface band has embroidery pattern;
D, EVA adhesive film is compound on the back side of wallpaper base stock by cylinder, form adhesive film, the outer surface of adhesive film adheres to one deck release liners again, obtains embroidery wall cloth product.
As preferably, the thickness of EVA adhesive film between 0.01-0.1mm fusing point more than 70 DEG C.
As preferably, described waterproof mildew-resistant process and the type-approval process of grey cloth are specially: sent into by the entrance frame of grey cloth by forming machine, cloth carries out starching setting-out through starching machine, the process of starching is that grey cloth is immersed in waterproof and anti-removing mildew distiller liquor, waterproof and anti-removing mildew are sticked on grey cloth uniformly, hang the grey cloth of slurry after pressure roller extrudes unnecessary slurries, the cloth width two ends of grey cloth are articulated on needle plate, needle plate two ends enter baking oven with mechanical movement connection cloth width, high-temperature shaping is carried out in the scope of 160 DEG C to 220 DEG C, cloth width runs while widened by breadth forward on one side.The temperature of high-temperature shaping is preferably 180 to 200 DEG C, and preferred temperature is 180 DEG C further.
The wallpaper basic material that wallpaper base stock of the present invention is namely conventional, does not make the paper of PVC coating or stamp.Seamless embroidery wall cloth product of the present invention, be particularly useful for simple embroidery pattern, embroidery product as not intensive in pin numbers such as rectilinear strip, band pattern, vertical line patterns, because this kind of seamless embroidery wall cloth product door width own is wider, simple pattern is once easily be out of shape after upper wall, and clearly, therefore consider to adopt structure of the present invention and method to manufacture, because process step design is exquisite, off the beaten track, therefore the product pattern obtained is not yielding, and upper wall effect is better.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation after the present invention pastes wall;
In figure: 1, wallpaper base stock layer, 2, glue layer, 3, embroidered cloth, 4, waterproof mildew-resistant fire coating, 5, adhesive film, 6, release liners.
Detailed description of the invention
Below by specific embodiment, and by reference to the accompanying drawings, technical scheme of the present invention is described in further detail.Should be appreciated that enforcement of the present invention is not limited to the following examples, any pro forma accommodation make the present invention and/or change all will fall into scope.
In the present invention, if not refer in particular to, all parts, percentage are unit of weight, and all equipment and raw material etc. all can be buied from market or the industry is conventional.The waterproof that the present invention relates to, mildew-resistant, fire-proofing preparation are this area conventional reagent.
Embodiment 1:
Embroidery wall cloth that one is as shown in Figure 1 seamless, comprises the embroidered cloth 3 with embroidery pattern, and described embroidered cloth 3 back side is bonded with wallpaper base stock layer 1 by glue layer 2, and the another side of wallpaper base stock layer is bonded with adhesive film 5.Glued membrane in adhesive film is EVA adhesive film.The outer surface of adhesive film 5 arranges one deck release liners 6, as shown in Figure 2.The thickness of glue layer and adhesive film is generally 0.01-0.2mm.Embroidered cloth, according to designing requirement, adopts through the bafta of waterproof mildew-resistant process, linen, wool fabric, silk fabric, nylon fabric, polypropylene fabric, dacron, leather, one of Flocked fabric or non-woven fabrics.
Wherein, waterproof mildew-resistant process is that embroidered cloth was carried out before embroidery, grey cloth cloth cover makes the anti-removing mildew of waterproof permeate whole cloth cover continuously across the mode of the tank immersion process that the anti-removing mildew of waterproof is housed, form waterproof fungus resistant coating, then remove the process of the anti-removing mildew of unnecessary waterproof laggard row stentering forming by running roller.Use in public places and can add fire-proofing preparation.
Conventional product all adopts woven dacron cloth cover, and woven dacron cloth cover makes product have extremely strong third dimension by computerized embroidery, and fresh and alive color is used, luxurious embroidery texture, and more lively pattern performance, add the artistry of product, sight and practicality.
When the present invention uses, can cut out according to metope size, without the need to splicing, make it have associative perception, during stickup, tear the release liners of product surface off, be directly attached on metope by adhesive film outer surface, taping process is simple.
Embodiment 2 is seamless, and embroidery wall cloth preparation method is as follows:
1, the sizing of waterproof mildew-resistant process and cloth cover.
The present invention adopt grey cloth be fabric width between 2.7 meters to 3.2 meters, whole the yardage roll of length between 40 meters to 200 meters.The entrance frame of the grey cloth be up to the standards by forming machine is sent into, cloth carries out starching setting-out when starching machine (padding machine), the process of starching is exactly that the cloth cover of grey cloth is immersed in waterproof and anti-removing mildew distiller liquor, waterproof and anti-removing mildew are sticked on grey cloth uniformly, every 10 grams-30 grams of water repellent preparation adds 1 kg of water, and the every 20-60 of anti-removing mildew gram is added a kg of water.The waterproof mildew-resistant process of different brackets can be done according to environment for use difference.Use in public places and can add fire-proofing preparation.
Hang the grey cloth of slurry after pressure roller extrudes unnecessary slurries, cloth width two ends are articulated on needle plate by machine automatically, needle plate two ends enter baking oven with mechanical movement connection cloth width, cloth width runs while widened by breadth forward on one side, and the object of tentering is to the fold produced in embroidering process be evened up the while of making grey cloth smooth.Baking oven, by the air blast of electrical heating blower fan, remains on 160 DEG C to 220 DEG C, preferably between 180 DEG C-200 DEG C according to the different oven temperature of fabric, through continuous print constant temperature oven, go after electrostatic through supercooling, the amplitude of oscillation falls into cloth car, obtains the grey cloth with waterproof antimildew function well-pressed, attractive in appearance.
2, the cloth cover of grey cloth and wallpaper base stock compound.
First glue to be coated to wallpaper base stock surface by cylinder, form glue layer, then stereotyped cloth cover and surface are coated with the wallpaper base stock compound of glue, obtain cloth cover and wallpaper base stock composite bed.The THICKNESS CONTROL of glue is between 0.01-0.1mm.Wallpaper base stock selects this blank sheet of paper of pulp inlet of fabric width 2.8-3.2 rice.
3, embroidery computer printing is carried out according to pattern.
The pattern typing computer designed, carries out computer printing programming according to pattern.For the pattern of more complicated, for obtaining better stereoeffect and pattern, first pattern to be carried out hand embroidering, and then the hand-embroidered pattern embroidered by scanner typing computer, again hand-embroidered pattern is made base map with reference to hand-embroidered base map making sheet programming, carrying out examination after having made a plate to embroider, correcting, finally deciding qualified embroidery program by trying to embroider correcting several times.
4, computerized emboridering machine is embroidered.
By the qualified embroidery program entry computerized emboridering machine completed, the embroidered cloth cover of needs and wallpaper base stock composite bed are stretched tight on framework, open embroidery machine and repeat embroidery continuously, complete until whole grey cloth is embroidered.
5, EVA adhesive film is compound on the back side of wallpaper base stock by cylinder, form adhesive film, the outer surface of adhesive film adheres to one deck release liners again, obtains embroidery wall cloth product.Selected EVA adhesive film is that thickness fusing point between 0.01-0.1mm, more than 70 DEG C, is followed according to production on-site environment temperature suitable adjustment recombination time and film thickness.
6, the finishing of embroidered cloth and inspection.
The product of having embroidered is put into cloth inspecting machine, checks manual pruning not cut on machine and leak the end of a thread cut, the presence or absence spot in embroidered cloth is seen in inspection simultaneously, clears up together.Embroidered cloth after repairing line and cleaning, carries out the qualified rear clot of secondary check and prepares next process, the process before defective repetition again.
Whole process embroidered cloth and the middle not severing of the continuous compound of wallpaper base stock.
The seamless embroidery wall cloth that the inventive method is produced, fabric width 2.7-3.2 rice, long 40-200 rice, all between 2.6-3.1 rice, length can according to the flexible cutting of usable floor area for general family floor height in use.All metopes can accomplish seamless paving, possess waterproof antimildew function simultaneously.The inventive method also solves because embroidery surface is uneven, many folds and Bonding Problem.
Seamless embroidery wall cloth product of the present invention, be particularly useful for simple embroidery pattern, embroidery product as not intensive in pin numbers such as rectilinear strip, band pattern, vertical line patterns, because this kind of seamless embroidery wall cloth product door width own is wider, simple pattern is once easily be out of shape after upper wall, and clearly, therefore consider to adopt method of the present invention to manufacture, because process step design is exquisite, off the beaten track, therefore the product pattern obtained is not yielding, and upper wall effect is better.
Above-described embodiment is one of the present invention preferably scheme, not does any pro forma restriction to the present invention, also has other variant and remodeling under the prerequisite not exceeding the technical scheme described in claim.
Claims (3)
1. the preparation method of a seamless embroidery wall cloth, it is characterized in that: described seamless embroidery wall cloth comprises the embroidered cloth with embroidery pattern, the described embroidered cloth back side is bonded with wallpaper base stock layer by glue layer, the another side of wallpaper base stock layer is bonded with adhesive film, the outer surface of described adhesive film arranges one deck release liners, glued membrane in adhesive film is EVA adhesive film, and the preparation method of embroidery wall cloth that this is seamless comprises the following steps:
The sizing of a, waterproof mildew-resistant process and cloth cover:
Adopt grey cloth be fabric width between 2.7 meters to 3.2 meters, whole the yardage roll of length between 40 meters to 200 meters; The entrance frame of the grey cloth be up to the standards by forming machine is sent into, cloth carries out starching setting-out through starching machine, the process of starching is exactly that the cloth cover of grey cloth is immersed in waterproof and anti-removing mildew distiller liquor, waterproof and anti-removing mildew are sticked on grey cloth uniformly, every 10 grams-30 grams of water repellent preparation adds 1 kg of water, and the every 20-60 of anti-removing mildew gram is added a kg of water;
Hang the grey cloth of slurry after pressure roller extrudes unnecessary slurries, cloth width two ends are articulated on needle plate by machine automatically, needle plate two ends enter baking oven with mechanical movement connection cloth width, cloth width runs while widened by breadth forward on one side, and the object of tentering is to the fold produced in embroidering process be evened up the while of making grey cloth smooth; Baking oven is by the air blast of electrical heating blower fan, and remain on 160 DEG C to 220 DEG C according to the different oven temperature of fabric, through continuous print constant temperature oven, go after electrostatic through supercooling, the amplitude of oscillation falls into cloth car, obtains the grey cloth with waterproof antimildew function well-pressed, attractive in appearance;
b, the cloth cover of grey cloth and wallpaper base stock compound:
First glue to be coated to wallpaper base stock surface by cylinder, form glue layer, then stereotyped cloth cover and surface are coated with the wallpaper base stock compound of glue, obtain cloth cover and wallpaper base stock composite bed; The THICKNESS CONTROL of glue is between 0.01-0.1mm; Wallpaper base stock selects this blank sheet of paper of pulp inlet of fabric width 2.8-3.2 rice;
c, carry out embroidery computer printing according to pattern:
The pattern typing computer designed, carries out computer printing programming according to pattern; For the pattern of more complicated, for obtaining better stereoeffect and pattern, first pattern to be carried out hand embroidering, and then the hand-embroidered pattern embroidered by scanner typing computer, again hand-embroidered pattern is made base map with reference to hand-embroidered base map making sheet programming, carrying out examination after having made a plate to embroider, correcting, finally deciding qualified embroidery program by trying to embroider correcting several times;
d, computerized emboridering machine embroider:
By the qualified embroidery program entry computerized emboridering machine completed, the embroidered cloth cover of needs and wallpaper base stock composite bed are stretched tight on framework, open embroidery machine and repeat embroidery continuously, complete until whole grey cloth is embroidered;
e, EVA adhesive film is compound on the back side of wallpaper base stock by cylinder, formed adhesive film, the outer surface of adhesive film adheres to one deck release liners again, obtains embroidery wall cloth product; Selected EVA adhesive film be thickness between 0.01-0.1mm fusing point more than 70 DEG C;
f, the finishing of embroidered cloth and inspection.
2. preparation method according to claim 1, is characterized in that: described glue layer and the thickness of adhesive film are 0.01-0.2mm; Described embroidered cloth is impregnated with the anti-removing mildew of waterproof.
3. preparation method according to claim 1 and 2, is characterized in that: described embroidered cloth is bafta, linen, wool fabric, silk fabric, nylon fabric, polypropylene fabric, dacron, leather, one of Flocked fabric or non-woven fabrics.
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| CN106757661A (en) * | 2016-11-15 | 2017-05-31 | 杭州黄雯英宾馆酒店用品有限公司 | A kind of artistic wall paper |
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| CN107553991A (en) * | 2017-08-09 | 2018-01-09 | 浙江联翔家居装饰股份有限公司 | A kind of antifouling embroidery seamless wall cloth production technology of high-strength anti-flaming |
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| CN102644363A (en) * | 2012-04-10 | 2012-08-22 | 海盐联翔刺绣工艺品有限公司 | Seamless embroidery wall fabric and production method thereof |
| CN102700221A (en) * | 2012-04-25 | 2012-10-03 | 海盐联翔刺绣工艺品有限公司 | Compound device for seamlessly embroidered wall cloth |
| CN103015659A (en) * | 2012-11-27 | 2013-04-03 | 嘉兴恒凯装饰材料科技有限公司 | Embroidery wall cloth, as well as processing method and using method thereof |
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| CN103382759A (en) | 2013-11-06 |
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Address after: 314300 Jiaxing City, Haiyan, Zhejiang new industrial park, a star road, No. 5 Applicant after: Zhejiang connection Xiang embroidery Co., Ltd Address before: 314300 Jiaxing City, Haiyan, Zhejiang new industrial park, a star road, No. 5 Applicant before: Haiyan Lianxiang Embroidery Arts & Crafts Co., Ltd. |
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Address after: 314300 Jiaxing City, Haiyan, Zhejiang new industrial park, a star road, No. 5 Patentee after: Zhejiang Lian Xiang home decoration Limited by Share Ltd Address before: 314300 Jiaxing City, Haiyan, Zhejiang new industrial park, a star road, No. 5 Patentee before: Zhejiang connection Xiang embroidery Co., Ltd |
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Address after: 314300 No. 5 Yixing Road, Wuyuan Street Industrial New Area, Haiyan County, Jiaxing City, Zhejiang Province Patentee after: Zhejiang Lianxiang Smart Home Co., Ltd. Address before: 314300 No. 5 Yixing Road, Haiyan Wuyuan New Industrial Park, Jiaxing City, Zhejiang Province Patentee before: Zhejiang Lian Xiang home decoration Limited by Share Ltd |