CN102644363B - Seamless embroidery wall fabric and production method thereof - Google Patents
Seamless embroidery wall fabric and production method thereof Download PDFInfo
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- CN102644363B CN102644363B CN201210102522.3A CN201210102522A CN102644363B CN 102644363 B CN102644363 B CN 102644363B CN 201210102522 A CN201210102522 A CN 201210102522A CN 102644363 B CN102644363 B CN 102644363B
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Abstract
The invention belongs to the technical field of facing decoration materials and particularly relates to a seamless embroidery wall fabric which has a simple sticking method, strong artistry and low possibility of crinkling after being pasted with a wall surface. The seamless embroidery wall fabric comprises embroidery traycloth with embroidery patterns, wherein a wall paper base paper layer is bonded on the back side of the embroidery traycloth by an EVA (Ethylene Vinyl Acetate Copolymer) adhesive film layer. The invention also discloses a production method of the seamless embroidery wall fabric. According to the production method, the produced seamless embroidery wall fabric is full of exquisite embroidery patterns, width wall fabric products can be obtained and the defects that the wall fabric produced by a traditional method is not high in artistry, easy to crinkle and can be only produced into narrow products are overcome.
Description
Technical field
The invention belongs to facing decorative materials technology, relate in particular to a kind of seamless embroidery wall paper.
Background technology
Wall paper is apply materials, equipment and technology gimmick, infinitely abundant as feature, expressive force take color and figure line composite design, can simultaneously to meet diversity individual character esthetic requirement and fashion demand indoor wall ornament materials.Wall paper is also referred to as the fashionable dress on wall, has art and the added value of industry.All be suitable in a lot of places, as family, department store, market, showground, office building, government organs, school, hospital, public place of entertainment etc.Wall paper generally adopts cloth cover to make surfacing, at the bottom of existing wall paper is generally cloth glue, this wall paper is being executed wall in the artificial flatiron of man-hour requirement employing electric iron, make glued membrane and body of wall on wall paper bonding, in construction, after wall, be easy to the wrinkling and empty bag of generation, if metope is not handled well as metope has saturate stain or color lump and will be appeared on wall paper surface in addition, affect aesthetics.Moreover due to wall paper be soft fabric directly and the bonding flatness of metope and deflection all undesirable.In order to reduce the situation of wrinkling and empty bag, existing various wall paper is product in a narrow margin, in wall paper paving process, will form many places product seam, if wall paper itself is to be with figuratum cloth cover, the pattern of cloth cover cannot form good pattern transition at every wall paper edge joint position, cannot form continuous pattern at whole metope, artistry is not good.
Summary of the invention
The invention provides that a kind of method of attaching is simple, rich artistry, the seamless embroidery wall paper that do not crease easily after pasting with metope.
The present invention also provides a kind of preparation method of described seamless embroidery wall paper, on the seamless embroidery wall paper that the method makes to make, be covered with exquisite embroidery pattern, and can obtain the wall paper product of wide cut, solved the wall paper artistry that existing method makes not high, crease easily and only can make the defect of product in a narrow margin.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of seamless embroidery wall paper, comprises the embroidered cloth with embroidery pattern, and the described embroidered cloth back side is bonded with wallpaper base stock layer by EVA adhesive film.
As preferably, described glued membrane is EVA glued membrane.EVA glued membrane has high thermal viscosity, firmly bonding nylon, terylene, and canvas, leather and paper, low binding temperature, can faster production.Water resistant, anti-salt, low temperature resistant, can reach subzero 70 degrees Celsius, stable physical property.In addition, EVA glued membrane water white transparency does not produce dyeing to binding, nontoxic, tasteless not containing heavy metal, not to environment.
As preferably, described adhesive film thickness is 0.01-0.2mm.Further preferred thickness is 0.01-0.1mm.The thickness that glued membrane is selected is to adjust according to the thickness of compound embroidered cloth and combined temp.
As preferably, described embroidered cloth is one of bafta, linen, wool fabric, silk fabric, nylon fabric, polypropylene fabric, dacron, leather, Flocked fabric or nonwoven.
As preferably, described embroidered cloth is impregnated with the anti-removing mildew of waterproof.The anti-removing mildew of waterproof is the anti-removing mildew of known commercially available waterproof, and this embroidered cloth is impregnated with the anti-removing mildew of waterproof.Adopt the mode that the continuous process of embroidered cloth of embroidery is equipped with the tank immersion processing of the anti-removing mildew of waterproof to permeate whole embroidered cloth cloth cover.Use and can add fire-proofing preparation in public places.
A preparation method for seamless embroidery wall paper, comprises the following steps:
A, according to the pattern computer printing of embroidering;
B, computerized emboridering machine are embroidered: adopt fabric width between 2.7 meters to 3.2 meters, whole the yardage roll of length between 40 meters to 200 meters embroidered continuously as embryo cloth, obtains the embroidered cloth with embroidery pattern;
The sizing of c, waterproof mildew-resistant processing and embroidered cloth: the anti-removing mildew immersion treatment of waterproof for the embroidered cloth of having checked, then carry out stentering forming by framing shaping machine;
D, embroidered cloth and wallpaper base stock are compound: EVA glued membrane is compound on wallpaper base stock by hot pressing, then stereotyped embroidered cloth and surface recombination the wallpaper base stock of EVA glued membrane bonding, hot pressing temperature 90-110 ℃, hot pressing time 30-50s; Hot pressing temperature is preferably 105-110 ℃;
E, compound good embroidery wall paper are through cutting edge clot, and check, puts in storage.
As preferably, in step a, for the first hand embroidering of comparatively complicated pattern, the hand-embroidered pattern scanning record then hand embroidering being obtained carries out computer printing.Simple directly computer printing of pattern.
As preferably, utilize hot press to adopt segmented heat pressure adhesive to embroidered cloth and wallpaper base stock.Described segmented hot pressing is specially: heating compound tense, the embroidery of embroidered cloth faces up, adopt heating platen to the positive heating of embroidering, the fabric width of the heating breadth of hot press is 2.5-3.5 rice, the length of each heating is between 1 meter to 1.5 meters, the continuous compound not severing of centre of whole process embroidered cloth and wallpaper base stock.
As preferably, just complete the embroidered cloth embroidery front of hot pressing immediately with manually smoothing and pressing, make the combination between embroidered cloth and wallpaper base stock tight.
As preferably, the thickness of EVA glued membrane at fusing point between 0.01-0.1mm more than 70 ℃.
As preferably, described waterproof mildew-resistant processing and the type-approval process of embroidered cloth are specially: embroidered cloth is sent into by the entrance frame of forming machine, when cloth process starching machine, carry out starching setting-out, the process of starching is that embroidered cloth is immersed in waterproof and anti-removing mildew distiller liquor, waterproof and anti-removing mildew are sticked in embroidered cloth uniformly, the embroidered cloth of having hung slurry through pressure roller after unnecessary slurries extrusion, the cloth width two ends of embroidered cloth are articulated on needle plate, needle plate two ends enter baking oven with mechanical movement connection cloth width, in the scope of 160 ℃ to 220 ℃, carry out high-temperature shaping, cloth width moves on one side and is widened by breadth forward on one side.The temperature of high-temperature shaping is preferably 180 to 200 ℃, and further preferred temperature is 180 ℃.
Wallpaper base stock of the present invention is conventional wallpaper basic material, does not make the paper of PVC coating or stamp.Existing finished product wallpaper is exactly that the coating by variety of way, printing, embossing etc. process pattern on wallpaper base stock surface, and the main performance of wallpaper is determined by wallpaper base stock exactly.At the bottom of existing wall paper is generally embroidered cloth glue, this wall paper is being executed wall in the artificial electric iron flatiron of man-hour requirement, make glued membrane and body of wall on wall paper bonding, but it is and produce empty bag after upper wall, to be easy to look wrinkling, flatness and deflection are all undesirable, higher to construction requirement, the degree of adhesion of this wall paper and metope is also poor in addition.After upper wall, if metope has dirt or stain, flaw, can see through glued membrane and be embodied in wall paper surface, aesthetic property is poor.And the present invention is bonding by glued membrane and wallpaper base stock layer with the embroidered cloth of embroidery, make seamless embroidery wall paper product of the present invention and existing wallpaper paste upper wall method similar, the flatness of having brought while having avoided on the one hand embroidered cloth with embroidery bonding by adhesive film and body of wall is not (with the embroidered cloth of embroidering due to surface irregularity, as adopt existing wall paper method for paving, effect after mating formation is poor, wrinkling obvious, aesthetic property is poor), the easily wrinkling and empty defect of wrapping that occurs coming unstuck, guarantee that the present invention can reliably and entirely adhere on metope with the seamless embroidery wall paper of embroidery pattern, also simplified work progress, only need on body of wall, apply one deck Wall paper adhesive, again by the paving of seamless embroidery wall paper, less demanding to operative employee, work progress is simple.
The invention has the beneficial effects as follows: product of the present invention can stick on wall as wallpaper, method of attaching is simple, smoothly after pasting with metope do not crease easily, and owing to combining embroidery pattern in embroidered cloth of the present invention, third dimension is strong, elegance attractive in appearance, has better artistry and sight compared with existing product.The preparation method of seamless embroidery wall paper provided by the invention, make the seamless embroidery wall paper product wallpaper base stock that makes and bonding evenly with the embroidered cloth of embroidery pattern, avoid wrinkling impact attractive in appearance, on the other hand, due to special technique, the product breadth making is wider, length can be processed continuously according to actual requirement, be the seamless wallpaper that does not need splicing, and layout does not have limitation yet while therefore mating formation, do not need, as wall paper in a narrow margin, need to consider the problem of piece.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is with the figuratum piece of wall paper in a narrow margin design sketch;
Fig. 3 is the design sketch of the seamless embroidery wall paper of the present invention.
In figure: 1, wallpaper base stock layer, 2, EVA adhesive film, 3, embroidered cloth, 4, waterproof fungus resistant coating.
The specific embodiment
Below by specific embodiment, and by reference to the accompanying drawings, technical scheme of the present invention is described in further detail.Should be appreciated that enforcement of the present invention is not limited to the following examples, any pro forma accommodation that the present invention is made and/or change all will fall into protection domain of the present invention.
In the present invention, if not refer in particular to, all part, percentages are unit of weight, and all equipment and raw materials etc. all can be buied from market or the industry is conventional.Waterproof, mildew-resistant, the fire-proofing preparation the present invention relates to is the conventional reagent in this area.
Embodiment 1:
The seamless embroidery wall paper of one as shown in Figure 1, comprises the embroidered cloth 3 with embroidery pattern, and described embroidered cloth 3 back sides are bonded with wallpaper base stock layer 1 by EVA adhesive film 2.Described EVA adhesive film thickness is generally 0.01-0.2mm.Embroidered cloth, according to designing requirement, adopts one of bafta, linen, wool fabric, silk fabric, nylon fabric, polypropylene fabric, dacron, leather, Flocked fabric or nonwoven through waterproof mildew-resistant processing.Wherein, waterproof mildew-resistant processing is that the mode that continuous embroidery cloth cover process is equipped with to the tank immersion processing of the anti-removing mildew of waterproof makes the anti-removing mildew 4 of waterproof permeate whole cloth cover, then removes the processing of the laggard row stentering forming of the anti-removing mildew of unnecessary waterproof by running roller.
Conventional product all adopts woven dacron embroidered cloth, in woven dacron embroidered cloth, makes product have extremely strong third dimension by computerized embroidery, and fresh and alive color is used, luxurious embroidery texture, and more lively pattern performance, increase artistry, sight and the practicality of product.
When the present invention uses, can cut out according to metope size, without splicing, make it have associative perception, when stickup, by Wall paper adhesive, wallpaper base stock layer 1 face is attached on metope, taping process is simple.
1, according to the pattern computer printing of embroidering.
The pattern typing computer designing, carries out computer printing programming according to pattern.For the pattern of more complicated, for obtaining better stereoeffect and pattern, first pattern to be carried out to hand embroidering, and then the hand-embroidered pattern of having embroidered is passed through to scanner typing computer, again hand-embroidered pattern being made to base map programmes with reference to the making sheet of hand-embroidered base map, after having made a plate, try to embroider, correcting, finally decides qualified embroidery program by trying several times to embroider correcting.
2, computerized emboridering machine is embroidered.
By the qualified embroidery program entry computerized emboridering machine completing, needing embroidered embryo cloth to stretch tight on framework, open embroidery machine and repeat continuously embroidery, until whole embroidered the completing of embryo cloth.The present invention adopt embryo cloth be fabric width between 2.7 meters to 3.2 meters, whole the yardage roll of length between 40 meters to 200 meters.
3, the finishing of embroidered cloth and check.
The embroidered cloth that embroidery is completed is put into cloth inspecting machine, checks while manual pruning is not cut and leaked the end of a thread of cutting on machine, and the spot that has or not in embroidered cloth is seen in check simultaneously, clears up together.Embroidered cloth after repairing line and cleaning, carries out the qualified rear clot of secondary check and prepares next process, the defective previous process that repeats again.
4, the sizing of waterproof mildew-resistant processing and embroidered cloth.
The embroidered cloth being up to the standards is sent into by the entrance frame of forming machine, when cloth process starching machine (padding machine), carry out starching setting-out, the process of starching is immersed in embroidered cloth in waterproof and anti-removing mildew distiller liquor exactly, waterproof and anti-removing mildew are sticked in embroidered cloth uniformly, every 10 grams-30 grams interpolation 1 kg of water of water repellent preparation, the every 20-60 of anti-removing mildew gram is added a kg of water.Can do the waterproof mildew-resistant processing of different brackets according to environment for use difference.Use and can add fire-proofing preparation in public places.
The embroidered cloth of having hung slurry through pressure roller after unnecessary slurries extrusion, machine is articulated in cloth width two ends on needle plate automatically, needle plate two ends enter baking oven with mechanical movement connection cloth width, cloth width moves on one side and is widened by breadth forward on one side, and the object of tentering is in order to allow the smooth while of embroidered cloth that the fold producing in embroidery process is evened up.Baking oven, by the air blast of electrical heating blower fan, remains on 160 ℃ to 220 ℃ according to the different oven temperatures of fabric, preferably between 180 ℃-200 ℃, through continuous constant temperature oven, after static is removed in supercooling, the amplitude of oscillation falls into cloth car, obtains the embroidery cloth with waterproof antimildew function well-pressed, attractive in appearance.High temperature stentering forming can change the physical property of embroidered cloth, makes can not produce fold with the embroidered cloth of embroidery pattern keeps smooth, and the door width of 2.75 meters generally can be by expanding to 2.82 meter.
5, embroidered cloth and wallpaper base stock are compound.
First EVA glued membrane to be compound on wallpaper base stock by hot pressing, then stereotyped embroidered cloth and surface recombination the wallpaper base stock of EVA glued membrane compound.Selected EVA glued membrane be thickness at fusing point between 0.01-0.1mm more than 70 ℃, follow adjustment recombination time and the film thickness suitable according to production on-site environment temperature.Wallpaper base stock is selected this blank sheet of paper of pulp inlet of fabric width 2.8-3.2 rice.
The back side of the surface with glue of wallpaper base stock and embroidered cloth fit parallel placement alignment selvedge and trimming.Adopt hot press heating compound, hot pressing temperature within the scope of 90-110 ℃, preferably 105-110 ℃, hot pressing time is between 30-50 second.Hot pressing temperature and hot pressing time are suitably adjusted with production on-site environment temperature.Heating compound tense, the embroidery of embroidered cloth faces up, and heating platen is to the positive heating of embroidering.The fabric width of hot press heating breadth is 2.5-3.5 rice, and the length of each heating is between 1 meter to 1.5 meters, and the present invention adopts segmented heat pressure adhesive by hot press to embroidered cloth and wallpaper base stock.
The continuous compound not severing of centre of whole process embroidered cloth and wallpaper base stock.After this step completes, embroidered cloth and wallpaper base stock are bonded together, then pass through cutting edge clot, and check, can put storage in storage.
The continuous adhesion process of embroidered cloth and wallpaper base stock, because the tension force of wallpaper base stock and embroidered cloth is different with dilatability, therefore easily wrinkling.In order to solve wrinkling problem, just completed the embroidered cloth embroidery front of hot pressing immediately with manually smoothing and pressing, make embroidered cloth and surface recombination the wallpaper base stock of EVA glued membrane bonding evenly, prevent wrinkling.
The seamless embroidery wall paper that the inventive method is produced, fabric width 2.7-3.2 rice, long 40-200 rice, all between 2.6-3.1 rice, length can be according to the flexible cutting of usable floor area for general family floor height in use.All metopes can be accomplished seamless paving, possess waterproof antimildew function simultaneously.The inventive method has also solved because embroidery surface is uneven, many folds and Bonding Problem.
Above-described embodiment is preferably scheme of one of the present invention, not the present invention is done to any pro forma restriction, also has other variant and remodeling under the prerequisite that does not exceed the technical scheme that claim records.
Claims (3)
1. a seamless embroidery wall paper, is characterized in that: comprise the embroidered cloth with embroidery pattern, the described embroidered cloth back side is bonded with wallpaper base stock layer by EVA adhesive film, and its preparation method comprises the following steps:
A, according to the pattern computer printing of embroidering
The pattern typing computer designing, carry out computer printing programming according to pattern, for the pattern of more complicated, first pattern to be carried out to hand embroidering, and then the hand-embroidered pattern of having embroidered is passed through to scanner typing computer, then hand-embroidered pattern is made to base map with reference to hand-embroidered base map making sheet programming, after having made a plate, try to embroider, correcting, finally decides qualified embroidery program by trying several times to embroider correcting;
B, computerized emboridering machine are embroidered
By the qualified embroidery program entry computerized emboridering machine completing, needing embroidered embryo cloth to stretch tight on framework, open embroidery machine and repeat continuously embroidery, until whole embroidered the completing of embryo cloth, embryo cloth be fabric width between 2.7 meters to 3.2 meters, whole the yardage roll of length between 40 meters to 200 meters;
The finishing of c, embroidered cloth and check
The embroidered cloth that embroidery is completed is put into cloth inspecting machine, check while manual pruning is not cut and leaked the end of a thread of cutting on machine, check is simultaneously seen and in embroidered cloth, is had or not spot, clear up together, embroidered cloth after repairing line and cleaning, carry out the qualified rear clot of secondary check and prepare next process, the defective previous process that repeats again;
The sizing of d, waterproof mildew-resistant processing and embroidered cloth
The embroidered cloth being up to the standards is sent into by the entrance frame of forming machine, when cloth process starching machine, carry out starching setting-out, the process of starching is immersed in embroidered cloth in waterproof and anti-removing mildew distiller liquor exactly, waterproof and anti-removing mildew are sticked in embroidered cloth uniformly, every 10 grams-30 grams interpolation 1 kg of water of water repellent preparation, the every 20-60 of anti-removing mildew gram is added a kg of water;
The embroidered cloth of having hung slurry through pressure roller after unnecessary slurries extrusion, machine is articulated in cloth width two ends on needle plate automatically, needle plate two ends enter baking oven with mechanical movement connection cloth width, cloth width moves on one side and is widened by breadth forward on one side, and baking oven, by the air blast of electrical heating blower fan, remains on 160 ℃ to 220 ℃ according to the different oven temperatures of fabric, through continuous constant temperature oven, after static is removed in supercooling, the amplitude of oscillation falls into cloth car, obtains the embroidery cloth with waterproof antimildew function well-pressed, attractive in appearance;
E, embroidered cloth and wallpaper base stock are compound
First EVA glued membrane to be compound on wallpaper base stock by hot pressing, then stereotyped embroidered cloth and surface recombination the wallpaper base stock of EVA glued membrane compound, selected EVA glued membrane be thickness at fusing point between 0.01-0.1mm more than 70 ℃, follow adjustment recombination time and the film thickness suitable according to production on-site environment temperature, wallpaper base stock is selected this blank sheet of paper of pulp inlet of fabric width 2.8-3.2 rice;
The back side of the surface with glue of wallpaper base stock and embroidered cloth fit parallel placement alignment selvedge and trimming, adopt hot press heating compound, hot pressing temperature is within the scope of 90-110 ℃, hot pressing time is between 30-50 second, heating compound tense, the embroidery of embroidered cloth faces up, heating platen is to the positive heating of embroidering, the fabric width of hot press heating breadth is 2.5-3.5 rice, the length of each heating is between 1 meter to 1.5 meters, by hot press, embroidered cloth and wallpaper base stock are adopted to segmented heat pressure adhesive, the continuous compound not severing of centre of whole process embroidered cloth and wallpaper base stock;
F, compound good embroidery wall paper are through cutting edge clot, and check, puts in storage.
2. the seamless embroidery wall paper of one according to claim 1, is characterized in that: described embroidered cloth is one of bafta, linen, wool fabric, silk fabric, nylon fabric, polypropylene fabric, dacron, leather, Flocked fabric or nonwoven.
3. the seamless embroidery wall paper of one according to claim 1 and 2, is characterized in that: just completed the embroidered cloth embroidery front of hot pressing immediately with manually smoothing and pressing, made the combination between embroidered cloth and wallpaper base stock tight.
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| CN201210102522.3A CN102644363B (en) | 2012-04-10 | 2012-04-10 | Seamless embroidery wall fabric and production method thereof |
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| CN201210102522.3A CN102644363B (en) | 2012-04-10 | 2012-04-10 | Seamless embroidery wall fabric and production method thereof |
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