CN102594060B - 槽楔成型装置 - Google Patents

槽楔成型装置 Download PDF

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CN102594060B
CN102594060B CN2011100073282A CN201110007328A CN102594060B CN 102594060 B CN102594060 B CN 102594060B CN 2011100073282 A CN2011100073282 A CN 2011100073282A CN 201110007328 A CN201110007328 A CN 201110007328A CN 102594060 B CN102594060 B CN 102594060B
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CN102594060A (zh
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王伟修
王进
刁庆梅
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Shandong Zhongji Intelligent Equipment Co. Ltd.
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Shandong Zhongji Electrical Equipment Co Ltd
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Abstract

本发明属用于嵌线机上的槽楔成型装置。其特征是:在机架的底板上固定的推纸气缸活塞杆上端与推杆固定座固连;在推纸气缸两侧的底板上对称设有基座;在基座下侧位置上设有由预送纸电机驱动的第一预成型辊和第二预成型辊;在基座上侧位置上设有由伺服电机及送纸齿轮驱动的第一成型辊和第二成型辊;在机架立柱上设截断气缸,截断气缸的活塞杆上设切缺口刀片和截断刀片;在机架上板与基座对应的位置上设滑动板,滑动板下侧设槽楔库;滑动板内端与上板上的拖动气缸的活塞杆固接;缺口刀片、截断刀片和槽楔库位于基座的第一成型辊和第二成型辊上侧的对应位置上。具有结构简单,槽楔成型后形状稳定、不容易回弹,可以进行二种规格槽楔绝缘制造的优点。

Description

槽楔成型装置
技术领域:本发明属于电工机械设备领域:具体涉及一种用于嵌线机上的槽楔成型装置。
背景技术:目前,嵌线机上现有的槽楔成型装置,其主、从动辊是平面接触滚压槽楔,再经切冲成形进入槽楔库中备用,其缺点是:一是加工的槽楔形状不稳定,容易回弹,槽楔在定子槽口内出现翻转现象,影响了电机产品的质量和合格率,;二是只能进行单一规格槽楔绝缘制造,不能满足部分特殊电机需要二种规格槽楔绝缘的需求;三是零件形状复杂,不利于加工制造;四是结构复杂,不利于检修和更换。
发明内容:本发明的目的是提供一种结构简单,槽楔成型后形状稳定、不容易回弹,制造和维修方便的槽楔成型装置。
本发明的技术方案是:一种槽楔成型装置,其特征是:在机架的底板上固定的推纸气缸活塞杆上端与推杆固定座固连;在推纸气缸两侧的底板上对称设有基座;在基座下侧位置上设有由预送纸电机驱动的第一预成型辊和第二预成型辊;在基座上侧位置上设有由伺服电机及送纸齿轮驱动的第一成型辊和第二成型辊;在机架立柱上设截断气缸,截断气缸的活塞杆上设切缺口刀片和截断刀片;在机架上板与基座对应的位置上设滑动板,滑动板下侧设槽楔库;滑动板内端与上板上的拖动气缸的活塞杆固接;缺口刀片、截断刀片和槽楔库位于基座的第一成型辊和第二成型辊上侧的对应位置上。
由于采用上述技术方案,使用时,基座上的送纸电机驱动第一、二预成型辊转动,完成槽楔绝缘纸的送给和预成型,再由伺服电机及齿轮驱动第一、二成型辊转动,完成槽楔绝缘纸的定长送给和最终成型,后经截断气缸带动截断刀片和切缺口刀片动作,完成槽楔绝缘纸的定长截断和缺口制作,经过定长截断和最终成型的槽楔绝缘纸储存在槽楔库中,上板上的拖动气缸带动滑动板上的槽楔库移动到指定位置,底板上的推纸气缸带动推杆固定座将储存在槽楔库中的槽楔绝缘纸推入到机头中,从而完成槽楔绝缘纸的整个制作过程;因而具有结构简单,槽楔成型后形状稳定、不容易回弹,制造和维修方便,且由于具有双槽楔绝缘制造的功能,可以进行二种规格槽楔绝缘制造,满足了部分特殊电机需要二种规格槽楔绝缘的需求的优点。
附图说明:下面结合附图和具体实施方式来对本发明做进一步详细说明。
附图是本发明的结构示意图。
具体实施方式:参考附图,一种槽楔成型装置,在机架的底板15上固定的推纸气缸12活塞杆上端与推杆固定座13固连;在推纸气缸12两侧的底板15上对称设有基座1;在基座1下侧位置上设有由预送纸电机3驱动的第一预成型辊2和第二预成型辊4;在基座1上侧位置上设有由伺服电机及送纸齿轮11驱动的第一成型辊5和第二成型辊7;在机架立柱上设截断气缸6,截断气缸6的活塞杆上设切缺口刀片8和截断刀片9;在机架上板17与基座对应的位置上设滑动板16,滑动板16下侧设槽楔库10;滑动板16内端与上板17上的拖动气缸14的活塞杆固接;缺口刀片8、截断刀片9和槽楔库10位于基座1的第一成型辊和第二成型辊上侧的对应位置上。

Claims (1)

1.一种槽楔成型装置,其特征是:在机架的底板(15)上固定的推纸气缸(12)活塞杆上端与推杆固定座(13)固连;在推纸气缸(12)两侧的底板(15)上对称设有基座(1);在基座(1)下侧位置上设有由预送纸电机(3)驱动的第一预成型辊(2)和第二预成型辊(4);在基座(1)上侧位置上设有由伺服电机及送纸齿轮(11)驱动的第一成型辊(5)和第二成型辊(7);在机架立柱上设截断气缸(6),截断气缸(6)的活塞杆上设切缺口刀片(8)和截断刀片(9);在机架上板(17)与基座对应的位置上设滑动板(16),滑动板(16)下侧设槽楔库(10);滑动板(16)内端与上板(17)上的拖动气缸(14)的活塞杆固接;切缺口刀片(8)、截断刀片(9)和槽楔库(10)位于基座(1)的第一成型辊和第二成型辊上侧的对应位置上。
CN2011100073282A 2011-01-07 2011-01-07 槽楔成型装置 Active CN102594060B (zh)

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Publication number Priority date Publication date Assignee Title
CN103855883A (zh) * 2012-12-07 2014-06-11 山东中际电工装备股份有限公司 槽绝缘防窜装置
CN103386445B (zh) * 2013-07-01 2015-11-25 安徽省旌德县云乐槽楔厂 一种拔槽楔牵引机
CN104467316B (zh) * 2014-11-03 2017-02-01 苏州市圣玛特电机设备制造有限公司 一种带裁切装置的嵌线机
CN112803680B (zh) * 2020-12-31 2023-10-13 安徽省旌德县江南机电配件有限公司 一种电机磁性槽楔智能加工装置

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1270862A (en) * 1969-03-11 1972-04-19 Gen Electric Improvements in method and apparatus for forming and inserting shaped insulators and for providing and inserting coils into slots of a slotted structure
TW200934060A (en) * 2008-01-18 2009-08-01 Giam Ming Entpr Co Ltd Motor insulation paper embedding machine
CN201975952U (zh) * 2011-01-07 2011-09-14 山东中际电工装备股份有限公司 槽楔成型装置

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1270862A (en) * 1969-03-11 1972-04-19 Gen Electric Improvements in method and apparatus for forming and inserting shaped insulators and for providing and inserting coils into slots of a slotted structure
TW200934060A (en) * 2008-01-18 2009-08-01 Giam Ming Entpr Co Ltd Motor insulation paper embedding machine
CN201975952U (zh) * 2011-01-07 2011-09-14 山东中际电工装备股份有限公司 槽楔成型装置

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Address after: Yantai City, Shandong province Longkou City 265705, all from the view of the town Industrial Park Road and the North test sinohit Road intersection 1 sinohit itsunew Limited by Share Ltd

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