CN102582869B - Full-automatic film banknote bundling machine - Google Patents
Full-automatic film banknote bundling machine Download PDFInfo
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- CN102582869B CN102582869B CN201210060167.8A CN201210060167A CN102582869B CN 102582869 B CN102582869 B CN 102582869B CN 201210060167 A CN201210060167 A CN 201210060167A CN 102582869 B CN102582869 B CN 102582869B
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- 238000004806 packaging method and process Methods 0.000 abstract description 17
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Abstract
The invention discloses a full-automatic film banknote bundling machine, which is mainly used for alignment packaging of printed matters such as banknotes, bank documents, bills and the like, and comprises a feed conveying mechanism, a stacking and steering mechanism, a primary pushing mechanism, an arranging and ejecting mechanism, a secondary pushing mechanism, a heat sealing mechanism, a discharging mechanism, a labeling mechanism and a PLC (programmable logic controller) control system. The running principle of the full-automatic film banknote bundling machine includes the steps: firstly, automatically conveying, stacking and counting banknotes in a single bundle, steering the banknotes for 180 degrees, and pushing the banknotes in ten bundles into the arranging and ejecting mechanism for arrangement and ejection by the aid of the primary pushing mechanism; then, pushing the banknotes in ten bundles into the heat sealing mechanism for heat sealing and bundling by the secondary pushing mechanism; and finally, after bundling is completed, utilizing the discharging mechanism to push banknote bundles onto a discharge conveying mechanism, and then labeling, namely, the whole process including counting, stacking, steering, arranging, bundling and labeling is completed. The full-automatic film banknote bundling machine has the advantages that the full-automatic film banknote bundling machine is high in automation level, stable in performance and high in cost performance, operating efficiency is improved and packaging material cost is reduced by the aid of the bundling mode, and the full-automatic film banknote bundling machine has extremely high professional popularization value.
Description
Technical field
The present invention relates to a kind of thin film bundling machine of realizing permutation packaging that can be applied on the printed matters such as bank note, Bank bills, bill, relate in particular to a kind of Full-automatic film banknote bundling machine for banknote bale packing.
Background technology
In China's packaging industry, enlacement packaging technology is exactly still a weak link.In existing package packing machine, be that technology or kind are all difficult to adapt to current social demand.Due to, China's modern packaging industry, enters phase late 1970s certainly, after adjustment is in a few years prepared, starts to develop rapidly the beginning of the eighties.But because starting is late, weak foundation, engineering talent and managerial talent extremely lack, so this art also lags behind world lead level greatly.
Nowadays, binding machinery is being faced with development at full speed and challenge.Along with all kinds of new products are tied up the rapid expansion of scope, automation requires constantly to improve, its gradually by electrical equipment control to computer program control future development.Along with modern goods rapid development of economy, a large amount of new products are before pouring into market sale, all at the outer packaging of finding its material benefit attractive in appearance again; Just because of economic develop rapidly, make transaction become more and more general and frequent, improve for tying up the social demand that banknote, bill etc. tie up year by year.Must promote like this technology of tying up constantly to weed out the old and bring forth the new.So it is technical and reach its maturity that sophisticated technologies apply to binding machinery just gradually.
At present, the traditional paper money binding machine of China still adopts 5 fusion type diesis intersections of plastic strapping tape to tie up.Its shortcoming is exactly: can not use with headend equipment (paper currency sorter) on line, and can only be hand-manipulated; Because its packaging is simple and crude, product moisture-sensitive, and easily cause bank note distortion, damage.But along with the development of commodity economy, the replacement cycle of product only can be more and more faster, require also more and more higher to tying up efficiency; And along with tying up the increase year by year that consumes object, as main consumer objects bank, Yin Chaochangdeng financial institution, and the employing thereupon of the government department such as tax, postal service, it also can be more and more higher to enlacement packaging technical requirements, also will meet the enlacement packaging requirement of variety classes printed matter simultaneously.
Because the consumption condition of this binding machinery product is: there are the printed matters such as a large amount of bank note to need the unit that arranges, ties up.And the topmost effect of binding machinery is just: 1, the protection functions such as banknote is injury-free.It can bind banknote, fasten and compress, and increases external packing intensity, the trouble that minimizing bulk packaging is brought and the loss causing.2, be beneficial to that bank note steams again, checks, sorting, warehouse-in and transport etc.3, save cost.It can improve handling efficiency, has saved haulage time, space and cost.
For this reason, based on the state of the art of China's binding machinery, engineering department of Wo Si teleocracy carries out to have developed and a kind ofly can improve above-mentioned defect, brand-new, good stability, the Full-automatic film banknote bundling machine that cost performance is high.The birth of believing this paper money binding machine can bring more Gospel to users; Meanwhile, also for the permutation enlacement packaging adapting on the printed matters such as bank note, Bank bills, bill requires and works hard.Also calculate the development a widow's mite to the greatest extent for enlacement packaging mechanical field.
summary of the invention
For solving the problem existing in aforementioned background art, as slow in: manual operations, package speed, safety factor is low, and production control difficulty is large; Be that plastic strapping tape can cause indenture and damage to bank note due to what adopt again, simultaneously this packaging is only Local Packaging, the bank note problem such as mouldy of easily making moist.Described the invention provides a kind of Full-automatic film banknote bundling machine, it can change the weak technical matterss such as existing paper money binding machine efficiency is low, cost is high, operation is inconvenient up hill and dale, and fundamentally solves and meet different printed matter enlacement packaging made of paper requirement.
To achieve these goals, design of the present invention is: adopt a kind of automatic numeration, piling, turn to, the technology of arrangement, bale packing, discharge, labeling, 10 bundles are carried out to quick bale packing with the powerful PE bale packing film of certain width, can be convenient to pack and transport.
According to above-mentioned design, the present invention adopts following technical proposals:
A kind of Full-automatic film banknote bundling machine, it,, by feeding conveyor structure, piling steering hardware, pusher, arrangement top turn-up mechanism, secondary pusher, heat sealing mechanism, discharge mechanism, label-sticking mechanism and a PLC composition of the control system, is characterized in that:
Described feeding conveyor structure is fixed in frame by support, is connected with piling steering hardware simultaneously; Described piling steering hardware is again by turning to cylinder, once connect material cylinder and the rotating disc of cylinder, blanking storehouse, photoelectric switch, servomotor, KK module, secondary that connect material forms, piling steering hardware is fixed on workplatform, the cylinder that turns on it is fixed on workplatform below by support, and be connected with piling steering hardware by coupler, complete piling by once connecting material with the secondary unit that connects material, the cylinder that turns to of controlling on piling steering hardware by PLC completes piling handling maneuver by every 5 banknote Rotate 180 degree;
A described pusher is fixed on workplatform by support, is positioned at before piling steering hardware; Described arrangement top turn-up mechanism is fixed on workplatform, is positioned at after piling steering hardware, and wherein, arrange top turn-up mechanism and comprise clip pack plate and arrange cylinder, top bag cylinder and top wrapper sheet, it can arrange and push up bag by whole bundle (10 single paper money) banknote; After piling completes, pusher pushes banknote to arrange top turn-up mechanism and return good piling 10, start working by the both sides clip pack plate arranging on the turn-up mechanism of top, 10 banknotes are patted and are arranged and clamp, after by top bag cylinder, money bundle is pushed up to complete to secondary pusher position and arranges top bag action;
Described secondary pusher is fixed on workplatform by support, be positioned at and arrange turn-up mechanism top, top, in the time arranging top turn-up mechanism complete and top is to secondary pusher place by money-finishing, secondary pusher is started working, and 10, banknote is pushed to heat sealing mechanism place and returns;
Described heat sealing mechanism is fixed on workplatform by support, in the time that secondary pusher pushes 10 banknotes, by bundling mechanism, paper money bundle is compressed, after secondary pusher is return, in heat sealing mechanism, upper hot knife moves downward and drives bale packing film to hot-seal place, after move upward to upper heat-sealing knife face by lower hot knife, bale packing film is sealed to cut-out, lower hot knife is return, after by cooling body, bale packing film sealing part is carried out to cooling processing, can complete heat-sealing bale packing work.
Above-mentioned piling steering hardware is in the time that money arrives process feeding conveyor structure in the photoelectric switch of installing on piling steering hardware, produce an induced signal, export through PLC, the cylinder that once connects material is regained, money connects material on plate falling into the secondary cylinder that connects material, now PLC drives the servomotor work of installing on secondary material receiving mechanism, drives the secondary being arranged on the KK module cylinder that connects material to drop to the 15mm parameter position of its setting; When photoelectric switch again detect money time, the cylinder that once connects material connects material money on plate falling into the secondary cylinder that connects material again, the work of driven by servomotor KK module, the secondary cylinder 15mm that again declines that connects material, while so connecting material 5 banknotes, first by turning to cylinder operation that 5 banknotes are turned to 180 degree, then 5 banknotes that connect material, with previous 5 banknote is overlaped, complete every 10 the piling work of banknote.
Above-mentioned discharge mechanism is made up of discharge cylinder, upset cylinder and slide plate, it is directly fixed on the secondary pushing plate (seeing Fig. 4) of secondary pusher, after bale packing completes, discharge mechanism is shifted good bale packing money bundle on conveying body onto and is carried out discharging under the drive of secondary pusher, can ensure not retain in equipment any residue article.
Know-why of the present invention is: first, banknote, in feeding conveyor structure enters piling steering hardware, is provided with photoelectric switch on piling steering hardware, and it both can detect the situation that puts in place of banknote, has again numeration function simultaneously.In the time that money handle enters piling steering hardware, photoelectric switch produces an induced signal, export through PLC, the cylinder that once connects material is regained, banknote is fallen secondary and is connected material on plate, now PLC drives the servomotor work on servo secondary material receiving mechanism, drives and is arranged on secondary on the KK module cylinder decline 15mm that connects material; When photoelectric switch again detect money time, the cylinder that once connects material connects material money on plate falling into the secondary cylinder that connects material again, servomotor drives the work of KK module again, the secondary cylinder 15mm that again declines that connects material, so accumulative total connects material 5 time, by turning to cylinder operation that 5 banknotes are turned to 180 degree, when blanking 5 is again banknote, with previous 5 banknote is overlaped, complete piling work; Then control a pusher by PLC, 10 banknotes are pushed into and arrange top turn-up mechanism and automatically return; Feeding conveyor structure and piling steering hardware work on, and arrange turn-up mechanism both sides, top clip pack plate and start working, and 10 banknotes are patted to arrangement, after putting in order, by top bag cylinder, paper money bundle are pushed up to secondary pusher position; When secondary pusher receive paper money be strapped to position signal after start working, paper money bundle is pushed to heat sealing mechanism place and seal bale packing, after completing, bale packing sends instruction according to the signal receiving to discharge mechanism by PLC again, discharge mechanism pushes paper money bundle good bale packing on conveying body by cylinder thrust, conveying body is delivered to paper money bundle under the labeling head of label-sticking mechanism, before labeling head, signal switch is installed, labelling machine carries out labeling according to the signal collecting, thereby completes whole working process.
Advantage of the present invention is:
1, the headend equipment such as this function and sorting bundling device and backend pipeline on line are used, and also can use by unit; Its package speed is fast, and can automatic labeling after packaging completes.
2, can realize automatic stacking and turn to, list turns to banknote automatic stacking and every 5 once banknote 180 degree, operates control completely by PLC man-machine interface.
3, with respect to traditional plastic strapping tape packaging, every bundle can be saved more than 50% packing cost.
4, in the situation that on line is used, this machine can be realized full-automatic operation, has saved recruitment cost.
The invention has the beneficial effects as follows: this machine degree of automation is high, stable performance, cost performance are high, and this bale packing mode has not only improved work efficiency but also reduced packing cost, has high professional promotional value.
For this reason, this technical personnel has been developed this money and has been applied in the banding machine of automatic enlacement packaging on the printed matters such as bank note, Bank bills, bill, the Full-automatic film banknote bundling machine that patent emphasis of the present invention is described especially.
Brief description of the drawings
Below in conjunction with drawings and Examples, the present invention is further illustrated.
The structural representation that accompanying drawing 1 is Full-automatic film banknote bundling machine of the present invention.
The structural representation that accompanying drawing 2 is piling steering hardware of the present invention.
Accompanying drawing 3 arranges the structural representation of top turn-up mechanism for the present invention.
The structural representation that accompanying drawing 4 is discharge mechanism of the present invention.
Detailed description of the invention
Specifically introduce with reference to the accompanying drawings various embodiment of the present invention, structure or function identical in figure mark by identical numeral.Should be noted that, the object of accompanying drawing is just convenient to the explanation to the specific embodiment of the invention, is not a kind of unnecessary narration or limitation of the scope of the invention, and in addition, accompanying drawing there is no need to draw in proportion.
As shown in the figure, the invention provides a kind of Full-automatic film banknote bundling machine for printed matter bale packings such as bank note, it comprises in frame 1 and frame the feeding conveyor structure 2 installed from front to back, piling steering hardware 4, pusher 9, arrange top turn-up mechanism 8, secondary pusher 17, heat sealing mechanism 11, discharge mechanism 16, label-sticking mechanism 14 and PLC control system 10 forms.
It with regard to the main technical schemes of tying up banknote embodiment is:
The detailed description of the invention of embodiment is as follows:
The first step, when single, banknote 3 is arrived to piling steering hardware 4 through feeding conveyor structure 2, the photoelectric switch 22 of installing on piling steering hardware 4 produces an induced signal, export through PLC, the cylinder 20 that once connects material is regained, banknote is fallen secondary and is connected material on plate, now PLC drives the servomotor 23 of installing on secondary material receiving mechanism 6 to work, drive is arranged on secondary on the KK module 24 cylinder 25 decline 15mm (parameter is adjustable) that connect material, when photoelectric switch 22 again detect money time, the cylinder 20 that once connects material connects material money on plate falling into the secondary cylinder 25 that connects material again, servomotor 23 drives KK module 24 to work, secondary cylinder 25 15mm that again declines that connects material, while so connecting material 5 banknotes, by turning to cylinder 19 to work, 5 banknotes are turned to 180 degree, 5 banknotes so again connect material, with previous 5 banknote is overlaped, complete piling work.
Second step, after piling completes, one time pusher 9 is pushed into the good banknote of piling to arrange top turn-up mechanism 8 and return, clip pack plate 27 described in Fig. 3 is started working, 10 banknotes are patted to arrangement, then by top bag cylinder 7,10 banknotes are pushed up to secondary pusher 17 places and return, secondary pusher cylinder is started working, 10 banknotes are pushed to heat sealing mechanism 11 places, after paper money bundle being compressed by bundling mechanism 13, secondary pusher 17 is return, in heat sealing mechanism 11, upper hot knife moves downward and drives bale packing film to hot-seal place simultaneously, after move upward to upper heat-sealing knife face by lower hot knife, bale packing film is sealed to cut-out, lower hot knife is return, after by cooling body 12, bale packing film sealing part is carried out to cooling processing, completed the work of heat-sealing bale packing.
The 3rd step, after bale packing completes, send instruction according to the signal receiving to discharge mechanism 16 by PLC, discharge mechanism 16 pushes money bundle good bale packing on conveying body 15 by cylinder thrust, conveying body 15 is delivered to money bundle the labeling subfacies of label-sticking mechanism 14, before labeling head, signal switch is installed, labelling machine carries out labeling according to the signal collecting, thereby completes whole tying up and bale packing working process.
The above, be only preferred embodiment of the present invention, not the present invention done to any pro forma restriction.Any those of ordinary skill in the art, are not departing from technical solution of the present invention scope situation, utilize the principle content of above-mentioned announcement to make many possible variations and modification to technical solution of the present invention, all belong to the scope of claim.
Claims (3)
1. a Full-automatic film banknote bundling machine, it is the knot installation that with the powerful PE bale packing film of certain width, 10 bundles is carried out quick bale packing, it,, by feeding conveyor structure, piling steering hardware, pusher, arrangement top turn-up mechanism, secondary pusher, heat sealing mechanism, discharge mechanism, label-sticking mechanism and a PLC composition of the control system, is characterized in that:
It is upper that described feeding conveyor structure (2) is fixed on frame (1) by support, is connected with piling steering hardware (4) simultaneously;
Described piling steering hardware (4) is again by turning to cylinder (19), cylinder (20) once connects material, blanking storehouse (21), photoelectric switch (22), servomotor (23), KK module (24), secondary cylinder (25) and rotating disc (26) composition that connects material, piling steering hardware (4) is fixed on workplatform (18), on it, turn to cylinder (19) to be fixed on workplatform (18) below by support, and be connected with piling steering hardware (4) by coupler, complete piling by once connecting material with the secondary unit that connects material, the cylinder (19) that turns to of controlling on piling steering hardware (4) by PLC completes piling handling maneuver by every 5 banknote Rotate 180 degree,
It is upper that a described pusher (9) is fixed on workplatform (18) by support, is positioned at piling steering hardware (4) above;
Described arrangement top turn-up mechanism (8) is fixed on workplatform (18), be positioned at piling steering hardware (4) below, wherein, arrange top turn-up mechanism (8) again by clip pack plate (27) and arrangement cylinder (28), top bag cylinder (7) and top wrapper sheet (29) composition, it can arrange and push up bag by whole bundling note machine;
After piling completes, a pusher (9) pushes banknote to arrange top turn-up mechanism (8) and return good piling 10, start working by the both sides clip pack plates (27) that arrange on top turn-up mechanism (8), 10 banknotes are patted and are arranged and clamp, after by top bag cylinder (7), money bundle is pushed up to complete to secondary pusher (17) position and arranges top bag action;
Described secondary pusher (17) is fixed on workplatform (18) by support, be positioned at and arrange top turn-up mechanism (8) top, arrange top turn-up mechanism (8) by money-finishing complete and top while locating to secondary pusher (17), secondary pusher (17) is started working, and 10, banknote is pushed to heat sealing mechanism (11) and locate and return;
Described heat sealing mechanism (11) is fixed on workplatform (18) by support, in the time that secondary pusher (17) pushes 10 banknotes, by bundling mechanism (13), paper money bundle is compressed, after secondary pusher (17) is return, in heat sealing mechanism (11), upper hot knife moves downward and drives bale packing film to hot-seal place, after move upward to upper heat-sealing knife face by lower hot knife, bale packing film is sealed to cut-out, lower hot knife is return, after by cooling body (12), bale packing film sealing part is carried out to cooling processing, can complete the work of heat-sealing bale packing.
2. Full-automatic film banknote bundling machine according to claim 1, it is characterized in that: when above-mentioned piling steering hardware (4) is the photoelectric switch (22) of above installing through feeding conveyor structure (2) arrival piling steering hardware (4) at money handle, produce an induced signal, export through PLC, the cylinder (20) that once connects material is regained, money connects material on plate falling into the secondary cylinder (25) that connects material, now PLC drives upper servomotor (23) work of installing of secondary material receiving mechanism (6), drive is arranged on secondary on KK module (24) cylinder (25) that connects material and drops to the 15mm parameter position of its setting, when photoelectric switch (22) again detect money time, the cylinder (20) that once connects material connects material money on plate falling into the secondary cylinder (25) that connects material again, servomotor (23) drives KK module (24) work, secondary cylinder (25) 15mm that again declines that connects material, while so connecting material 5 banknotes, first by turning to cylinder (19) work that 5 banknotes are turned to 180 degree, 5 banknotes again connect material, with previous 5 banknote is overlaped, complete every 10 the piling work of banknote.
3. Full-automatic film banknote bundling machine according to claim 1, it is characterized in that: above-mentioned arrangement top turn-up mechanism (8) is that 10 banknotes are patted to arrangement, after putting in order, by top bag cylinder (7), paper money bundle is pushed up to secondary pusher (17) position, after secondary pusher (17) receives the signal that paper money is strapped to position, start working, paper money bundle is pushed to heat sealing mechanism (11) and locate to seal bale packing.
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| CN201210060167.8A CN102582869B (en) | 2012-03-07 | 2012-03-07 | Full-automatic film banknote bundling machine |
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| CN104691821B (en) * | 2014-05-13 | 2017-01-11 | 深圳市中鑫创达科技有限公司 | Double-stacking automatic money binder |
| CN104150015B (en) * | 2014-05-29 | 2016-06-29 | 河北汇金机电股份有限公司 | The paper money supporting with money binding machine is transhipment assembly |
| CN104309870B (en) * | 2014-08-20 | 2016-03-30 | 河北汇金机电股份有限公司 | The bank note of automatic stacking pressurizes bundled mechanism |
| CN104392543A (en) * | 2014-11-13 | 2015-03-04 | 湖南辰泰信息科技股份有限公司 | Note processing control method, device and system |
| CN104354900B (en) * | 2014-11-13 | 2016-09-07 | 湖南辰泰信息科技股份有限公司 | A kind of bill handling apparatus |
| CN104943891B (en) * | 2015-06-04 | 2018-05-04 | 浙江大学台州研究院 | Bank note sizing binding apparatus |
| CN106742405A (en) * | 2017-03-02 | 2017-05-31 | 桐乡市乌镇润桐嘉业机械维修中心 | A kind of multi-functional board collator |
| CN108545237B (en) * | 2018-06-11 | 2023-06-20 | 浙江创派智能科技有限公司 | High-speed intelligent plastic bag sorting and bundling mechanism |
| CN109775017A (en) * | 2019-01-31 | 2019-05-21 | 南阳理工学院 | Intelligent moxa stick cuts packaging integrated machine |
| CN109911310A (en) * | 2019-03-27 | 2019-06-21 | 深圳创视智能视觉技术股份有限公司 | A kind of automatic bundle system of soft packaging bag quality testing |
| CN111137516B (en) * | 2019-12-20 | 2021-12-28 | 浙江埃芮克环保科技有限公司 | Woven bag detection and waste removal production line and process thereof |
| CN116495291B (en) * | 2023-06-27 | 2023-09-05 | 常州树杰塑业有限公司 | Plastic film upset heat sealing device |
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| JP2771984B2 (en) * | 1988-03-29 | 1998-07-02 | 株式会社東芝 | Article processing equipment |
| JP3697303B2 (en) * | 1995-10-20 | 2005-09-21 | 株式会社東芝 | Transport separation device |
| JP2001048116A (en) * | 1999-08-04 | 2001-02-20 | Toshiba Corp | Paper sheets binding device and paper sheets processing device |
| JP3959603B2 (en) * | 2001-10-22 | 2007-08-15 | グンゼ株式会社 | Stacker bundler |
| JP2003171056A (en) * | 2001-12-06 | 2003-06-17 | Gunze Ltd | Stacker bundler |
| EP2112110A1 (en) * | 2008-04-25 | 2009-10-28 | Kba-Giori S.A. | Method and system for processing bundles of securities, in particular banknote bundles |
| CN101927842A (en) * | 2009-06-19 | 2010-12-29 | 李喜良 | Wrapping, sealing and cutting mechanism for packing machine |
| CN201923335U (en) * | 2010-11-08 | 2011-08-10 | 杨承然 | Automatic banknote full packing mechanism |
| CN202529170U (en) * | 2012-03-07 | 2012-11-14 | 上海龙延机械制造有限公司 | Full-automatic film bank note bundling machine |
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Effective date of registration: 20180622 Address after: 230601 No. 549, Heng tower, 6 Cui Wei Road, Hefei economic and Technological Development Zone, Anhui Patentee after: HEFEI HAGONG LONGYAN INTELLIGENT EQUIPMENT CO.,LTD. Address before: 161000 the 5 groups of Zhongyi village, Changchun Town, Baiquan County, Heilongjiang Province Patentee before: Zhang Heng |
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Effective date of registration: 20190415 Address after: Group 5 of Zhongyi Village, Changchun Town, Baiquan County, Qiqihar City, Heilongjiang Province, 161000 Patentee after: Zhang Heng Address before: 230601 No. 549, Heng tower, 6 Cui Wei Road, Hefei economic and Technological Development Zone, Anhui Patentee before: HEFEI HAGONG LONGYAN INTELLIGENT EQUIPMENT CO.,LTD. |
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Addressee: Zhang Heng Document name: Notification of Passing Examination on Formalities |
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Effective date of registration: 20190517 Address after: 230601 No. 549, Heng tower, 6 Cui Wei Road, Hefei economic and Technological Development Zone, Anhui Patentee after: HEFEI HAGONG LONGYAN INTELLIGENT EQUIPMENT CO.,LTD. Address before: Group 5 of Zhongyi Village, Changchun Town, Baiquan County, Qiqihar City, Heilongjiang Province, 161000 Patentee before: Zhang Heng |
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Denomination of invention: Fully automatic film banknote bundling machine Granted publication date: 20140702 Pledgee: Huishang Bank Co.,Ltd. Hefei Economic Development Zone sub branch Pledgor: HEFEI HAGONG LONGYAN INTELLIGENT EQUIPMENT CO.,LTD. Registration number: Y2024980006434 |