CN204038033U - Automatic packaging conveyor line - Google Patents
Automatic packaging conveyor line Download PDFInfo
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- CN204038033U CN204038033U CN201420477146.0U CN201420477146U CN204038033U CN 204038033 U CN204038033 U CN 204038033U CN 201420477146 U CN201420477146 U CN 201420477146U CN 204038033 U CN204038033 U CN 204038033U
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Abstract
Automatic packaging conveyor line, belongs to the selection packaging facilities field of the square products such as ceramic tile.Comprise the storage brick machine (1) be connected with ceramic tile product stream waterline, it is characterized in that: described storage brick machine (1) exit end installs acetes chinensis device (2) successively, flatness detector (3), sorting fold brick machine (4), corner wrapping machine (5), packing machine (6), packing machine (6), code-spraying marking machine (7), Chest stacking device (8), belt banding machine (9) and automatic capturing machine (10); The technology of the package of automatic packaging conveyor line comprises the operations such as selection, classification, color separation, sorting, vanning, band, sign, code pallet, this automatic packaging conveyor line can realize slitless connection with leading portion finished product travel line, realize the full-automatic Detroit automation of the above-mentioned operation of ceramic tile finished product, greatly reduce human cost, increase work efficiency.
Description
Technical field
Automatic packaging conveyor line, belongs to the selection packaging facilities field of the square products such as ceramic tile.
Background technology
The production of current domestic most ceramic tile manufacturer out after, be handwork substantially to the task program such as selection, classification, color separation, sorting, vanning, band, sign, code pallet of finished product, main manifestations is following problem:
1) physical labor intensity is large and cost of labor is high: in the handwork process that this is traditional, workman is in the work-hours of every day, human body just must obtain the high strength manual labor of bearing about 40-50 kilogram continuously, make Human Physiology vertebra be in higher load condition for a long time, extreme influence is to the follow-up health of human body.Having is exactly that the handwork of this continuous high strength has made increasing people no longer be ready to be engaged in the work of this pure muscle power again, and particularly later again youngster is more impossible is engaged in this operation again.Make each ceramic tile manufacturing enterprise over the years face serious recruitment in this work post flurried, human cost is also along with the flurried madness of recruitment rises violently.
2) unstable product quality: each operation of this manual operation is doped with too many human element inside, makes the quality of product affect the steady quality of product batches because of the judgement consciousness difference of different people.
3) badly broken, waste resource: because the heavily fortified point of ceramic tile finished product, the cracky characteristic such as crisp, make in traditional each handwork process, errors such as very easily producing collision, clash into, fall down, so just make the very beautiful finished product already produced occur collapsing limit, collapse angle, even ftractureing goes to sticks and staves, general breakage rate is all at about 2-3%.This is not only the loss to factory cost, especially to the waste of resource.
4) original work recruitment quantity is many: this pure physical handwork needs a large amount of practitioner, and to produce the Production rate of 20,000 sides daily, each order of classes or grades at school just can be finished the work about needing 50 people task.It is artificial that the words of continuous seepage 24 hours every days order of classes or grades at school every day 3 must need more than 100.Concerning manufacturing enterprise being exactly very large human cost burden, handling cost is also continuous to be doubled and redoubled along with market.
5) manufacturing enterprise's demand is not suitable for: the pure muscle power work of this backwardness is far not suitable for the demand that current manufacturing enterprise quantizes production.
In order to solve the problem, scientific research institution and Some Enterprises have developed part can carry out automatically packing the ceramic Simple packaging machine tied up, this equipment can only carry out cornerite to ceramic tile, ties up, play band, all the other major part work also need manually to have come, and cannot complete automatic aberration identification, planeness identification and carry out classification piling pack, this automation flow-wraps technique of automatic capturing.So a kind of ceramic package automatic assembly line truly of market demand, not only liberate manpower, reduce human cost, and automatically can complete classification, the sorting packaging of ceramic tile.If research and develop a kind of ceramic package automatic assembly line that can meet above function, will greatly promote that china industry develops.
Utility model content
The technical problems to be solved in the utility model is: overcome the deficiencies in the prior art, provides one can realize slitless connection with leading portion finished product travel line, realizes the automatic packaging conveyor line of ceramic tile finished product selection packaging process full-automation.
The utility model solves the technical scheme that its technical matters adopts: this automatic packaging conveyor line, comprises the storage brick machine be connected with ceramic tile product stream waterline, and described storage brick machine exit end is provided with successively:
For identifying the acetes chinensis device of ceramic tile aberration;
For identifying the flatness detector of ceramic tile surface planeness;
Brick machine is folded for the sorting of ceramic tile and the sorting of superposition;
For carrying out the corner wrapping machine of cornerite to the multi-disc ceramic tile after superposition;
For the packing machine by the multi-disc ceramic tile vanning after cornerite;
For carrying out the code-spraying marking machine of code-spraying marking to the ceramic tile after vanning;
For the Chest stacking device that many casees ceramic tile is carried out superposing;
For the many casees ceramic tile after superposition is carried out the belt banding machine that band forms finished product case and bag;
With the automatic capturing machine for finished product case and bag automatic capturing is piled up.
Described storage brick machine comprises framework, respectively installs the chain of two groups of circumference operations at lower portion the right and left, and all install a holder bar above every pitch chain bar, described chain connects driver train by the transmission shaft of self one end.Framework is installed the driving chain of adjustable left and right width, be used for controlling that left and right chain group is opened, Zhang Yundong simultaneously, chain up-and-down movement can store and discharge ceramic tile finished product.When rear line shut down or abnormal interruption of work time, before the ceramic tile finished product of coming successively can automatic storage on this storage brick machine.When rear line normally works, front ceramic tile finished product is not come continuously, storage brick machine will according to the ceramic tile finished product stored before the ceramic tile finished product density timely compensation that line is carried on travel line, to ensure the efficiency of rear line procedures continuous working.
Described sorting folds that brick machine comprises body, the transport sector be arranged on body, be placed in the belt conveyor on transport sector and be arranged on the motor of transport sector rear end, described body front end is provided with fluorescent signal detector, described animal economy is divided into multiple buttress position, described body is also provided with every mutually of a sort finished product pushed from the belt conveyor on top to overlay a cylinder stamped on position.Ceramic tile finished product is when entering sorting and folding brick machine, fluorescent signal detector reads the fluorescence signal that front-end-of-line stays at finished surface, simultaneously again according to the data about size and planeness that flatness detector transmission comes, after computer statistics is analyzed, provide 4 cylinders 402 of the corresponding buttress position of order-driven, every mutually of a sort finished product is pushed from the belt conveyor on top and overlays on a buttress position, inhomogeneous ceramic tile finished product is stacked on corresponding buttress position by the setting of man-machine interface.To reach, the ceramic tile finished product of different nature that continus convergence is come is distinguished into different stage, not homochromy number, the object of the finished product of different size, and separately builds up a respective buttress.After the finished product often piled up neatly reaches the stackable number often piled up neatly and set, this buttress finished product solid will be transported to lower end chain downwards.Each buttress ceramic tile finished product has all remembered its respective data message in computer, and this information is then transmitted to subsequent processing.
Described corner wrapping machine the mechanical finger of synchronization action can be installed full cornerite protecting sleeve device and forms by four, each mechanical finger is installed full cornerite protecting sleeve device and is comprised full cornerite storage vault, holder angle apparatus, grabbing device, slewing arrangement and retractor device, full cornerite storage vault is vertically placed, multiple full cornerite vertically tired folding leaves in full cornerite storage vault, be provided with bottom full cornerite and the tooth attacker of its quiescence can be kept to refer to, full cornerite top is provided with the holder angle apparatus that can apply gravity to it, grabbing device is installed in full cornerite storage vault bottom, grabbing device controls it respectively by slewing arrangement and retractor device to carry out 90 degree of rotations and stretches.Slewing arrangement and retractor device control to carry out work by servomotor or cylinder.
Described tooth attacker refers to comprise finger, tooth button and rotating shaft, two fingers are arranged in respective rotating shaft respectively, and outwards open in splayed, finger inner side is tooth button, under grabbing device effect, the finger that tooth attacker refers to is opened to both sides, and rotated by wheel shaft and the tooth button of opposite side is rotated, full cornerite plucks out downwards by the tooth button of rotation simultaneously.The finger that tooth attacker refers to has angle of bend, guarantee makes after finger is pushed upwardly, finger stretches laterally, by axis of rotation, the tooth button of the other end is rotated, often rotation tooth button will fasten the limit of a full cornerite, making action each time can ensure a full cornerite to pluck out from arranging inside compact feed bin, being convenient to the crawl of subsequent processing action.
Described grabbing device comprises crawl finger and the finger sucker of W shape, and the opening capturing finger refers to towards tooth attacker, captures finger inner side and is provided with the finger sucker that two can hold full cornerite.Two tops capturing the opening of finger are inclined-plane is the driving surface that triggering tooth attacker refers to.
Described automatic capturing machine is arranged on upper rack, and can revolve brick with axial 270 degree by three-dimensional straight-line motion, described automatic capturing machine is foremost for grabbing the mechanical finger of finished product, and described machine frame inside is provided with pallet position and pallet storehouse.Be transferred after line sends to this station from the finished product case and bag of a upper operation, after this station detects the existence of finished product case and bag, mechanical finger transfers startup to by awaiting orders, start along X-Y-Z to by zero position under the commander of computer, above the position simultaneously moving to finished product case and bag, Z-direction kicking motion is close to target, mechanical finger opens catches finished product case and bag, Z-direction upwards promotes, the result simultaneously also calculated according to the front signal of computer memory, drive X-Y-Z to motion, finished product case and bag are just made automatically to run to above the pallet position of corresponding different finished product classification, the case and bag quantity that each pallet designed in advance according to computer again will stack and stack direction, mode, fine motion is to suitable position, release mechanism is pointed, one finished product case and bag are piled up neatly on pallet with wrapping in order.This machine design can separate at most the different finished product kind of 9 classes altogether, finished product is automatically calculated be placed on nine different pallets according to detecting memory signal above, and stacks neat in order.
After the finished product case and bag that each pallet is accumulated reach the quantity of design, system provide sound and light signal prompting, fork truck transit staff directly according to the model that case and bag identify, with fork truck classification put in storage.
Pallet is by the room after pitching away, and system is according to detection and calculate and driving device finger goes automatic capturing empty stack plate in pallet storehouse 1003 to mend to be put into empty place to wait for stack finished product case and bag again.
The pallet of multiclass product can be placed in described pallet position.
Described acetes chinensis device is acetes chinensis platform or acetes chinensis instrument.
When selecting acetes chinensis platform, distinguish finished product color distortion by an operator according to ceramic tile finished product model and with the left, center, right marking of e-Pointer at ceramic tile finished surface at acetes chinensis platform, computer program can be edited and not be scribed ss look number 1, the right draw a line for look numbers 2, centre draw a line for of the same colour number 3, the left side draws a line as look numbers 4, combination in any of ruling again with these three positions can distinguish 8 different looks number altogether;
When selecting acetes chinensis instrument, ceramic tile finished product passes through this detector on the conveyor line, the ceramic tile finished product digital imagery that the Image-forming instrument that this detector uses machine intimate to install passes through to each part, then the data of each digital imagery are compared tone (TONE) data with the standard edition of not homochromy number pre-set inside system to compare, draw different tonal signaling data, the shade of ceramic tile finished product is separated with this, computer drives a fluorescence jetting gun to spray fluorescence signal as memory in the relevant position on brick surface according to the data-signal of this tone depth more simultaneously.
Namely fluorescence signal on this ceramic tile finished surface becomes along with ceramic tile finished product is carried backward the basis signal that subsequent work stations detects look number.
The technology of the package of automatic packaging conveyor line, comprises the steps:
1) the storage brick machine that ceramic tile finished product delivers to the first station via travel line stores;
2) ceramic tile finished product is by the acetes chinensis device storing up brick machine and be delivered to the second station, the circumstances in which people get things ready for a trip of going forward side by side labelled notation;
3) ceramic tile finished product is delivered to the flatness detector of the 3rd station, and ceramic tile finished size and flatness data are transferred to subsequent processing;
4) brick machine is folded in the sorting that ceramic tile finished product is delivered to the 4th station, brick machine is folded in sorting can read the look labelled notation of ceramic tile finished product and size and flatness data, and inhomogeneous ceramic tile finished product is stacked on corresponding buttress position, thus ceramic tile finished product of different nature is distinguished into different stage, not homochromy number, the finished product of different size, and separately build up a respective buttress;
5) each buttress ceramic tile finished product delivers to the corner wrapping machine of the 5th station along travel line, and plastics protection cornerite all in this location, arrangement neatly, and is installed in four of ceramic tile finished product angles by each buttress ceramic tile finished product;
6) the ceramic tile finished product heap installing shielding angle is delivered to the 6th station packing machine, completes vanning;
7) the ceramic tile finished product of having cased enters the code-spraying marking machine of the 7th station along travel line, code-spraying marking machine folds the recall info of brick machine according to sorting, the corresponding finished product model of spray printing, look number, order of classes or grades at school, date etc. on Different Package case, and bar code or Quick Response Code indicate the information of every case product;
8) ceramic tile finished product box delivers to the Chest stacking device of the 8th station, optional the need of a few case finished product being stacked line conveying backward as required;
9) ceramic tile finished product box is delivered to the 9th station belt banding machine, and belt banding machine is automatically thrown band and tied up finished product case and bag, to strengthen the intensity of packed in cases;
10) the finished product case and bag tied up are delivered to automatic capturing machine, and finished product case and bag different for multiclass stack neatly by automatic capturing machine in order;
11), after finished product case and bag stack the quantity reaching design, finished product case and bag are directly classified into storehouse according to the model that case and bag identify by staff.
Compared with prior art, the beneficial effect that the technique scheme of this automatic packaging conveyor line and technology of the package has is:
1, this automatic packaging conveyor line can form slitless connection with leading portion finished product travel line; the selection of ceramic tile finished product, classification, color separation, size detection, planeness are detected, point buttress, cornerite protection, vanning, sign, band, folds case, piling or fill the operation full mechanizations such as pallet and automatically complete; greatly enhance productivity, be more applicable to the demand that modern production enterprise quantizes to produce.
2, the pure manual labor about this automatic packaging conveyor line only needs 2 machine operations surveillants just can complete traditional 50 people, while realization is full-automatic, reduces manpower and handling cost greatly.
3, realize automation, prevent the badly broken phenomenon occurred in manual operation process, prevent the wasting of resources, and operating process is not affected by human factors, make ceramic tile quality more stable.
4, storage brick machine is installed; when rear line shutdown or abnormal interruption of work; the ceramic tile finished product of coming successively above can store up on brick machine at this by automatic storage; when when rear line normally works, front ceramic tile finished product is not come continuously; storage brick machine will according to the ceramic tile finished product stored before the ceramic tile finished product density timely compensation that line is carried on travel line; to ensure the efficiency of rear line procedures continuous working, effectively ensure that the work fluency of tile packs conveyor line.
5, sorting is installed and folds brick machine, the ceramic tile finished product of different nature that continus convergence is come can be distinguished into different stage, not homochromy number, the finished product of different size, and separately build up a respective buttress, realize the automatic classification of ceramic tile finished product, classification, greatly raise the efficiency.
6, corner wrapping machine is installed, two of the angle of ceramic tile faces are all protected by cornerite, realize carrying out the full cornerite of automation to the corner of ceramic tile, injured, impaired, the broken situation effectively preventing Glazed tile angle from producing because of external force simultaneously, effectively ensure that the complete damage of ceramic tile finished product is intact.
7, automatic capturing machine is installed, the ceramic tile finished product bag of different cultivars, type can be carried out automatic stacking, and stack neat in order, to facilitate follow-up workman to move transport, realize the Classification Management of ceramic tile finished product and transport.
Accompanying drawing explanation
Fig. 1 is the structural front view of this automatic packaging conveyor line.
Fig. 2 is the structure birds-eye view of this automatic packaging conveyor line.
Fig. 3 is the structural representation of storage brick machine.
Fig. 4 is the front view that brick machine is folded in sorting.
Fig. 5 is the birds-eye view that brick machine is folded in sorting.
Fig. 6 is the front view of automatic capturing machine.
Fig. 7 is the birds-eye view of automatic capturing machine.
Fig. 8 is the structural representation of corner wrapping machine.
Fig. 9 be this automatic packaging conveyor line technology of the package diagram of circuit.
In figure: 1, storage brick machine 2, acetes chinensis device 3, flatness detector 4, brick machine 5 is folded in sorting, corner wrapping machine 6, packing machine 7, code-spraying marking machine 8, Chest stacking device 9, belt banding machine 10, automatic capturing machine 101, framework 102, chain 103, holder bar 401, fluorescent signal detector 402, cylinder 403, belt conveyor 404, buttress position 405, transport sector 406, motor 500, full cornerite 501, full cornerite storage vault 502, holder angle apparatus 503, tooth attacker refers to 504, capture finger 505, finger sucker 506, slewing arrangement 507, retractor device 508, capture finger and detect eye 1001, mechanical finger 1002, pallet position 1003, pallet storehouse.
Detailed description of the invention
Fig. 1-9 is most preferred embodiments of this automatic packaging conveyor line and technology of the package, is described further the utility model below in conjunction with accompanying drawing 1-9.
With reference to accompanying drawing 1-2: this automatic packaging conveyor line, comprise the storage brick machine 1 be connected with ceramic tile product stream waterline, storage brick machine 1 exit end installs acetes chinensis device 2 successively, flatness detector 3, sorting fold brick machine 4, corner wrapping machine 5, packing machine 6, code-spraying marking machine 7, Chest stacking device 8, belt banding machine 9 and automatic capturing machine 10.Seamless link is realized by travel line between each station.Acetes chinensis device 2 is acetes chinensis platform or acetes chinensis instrument.
With reference to accompanying drawing 3: storage brick machine 1 comprises framework 101, respectively installs the chain 102 of two groups of circumference operations at the inner the right and left of framework 101, every pitch chain bar 102 all installs a holder bar 103 above.
With reference to accompanying drawing 4-5: sorting folds that brick machine 4 comprises body, the transport sector 405 be arranged on body, be placed in the belt conveyor 403 on transport sector 405 and be arranged on the motor 406 of transport sector rear end, described body front end is provided with fluorescent signal detector 401, described animal economy is divided into multiple buttress position 404, described body is also provided with every mutually of a sort finished product pushed from the belt conveyor 403 on top to overlay a cylinder 402 stamped on position 404.
With reference to accompanying drawing 8: corner wrapping machine the mechanical finger of synchronization action can be installed full cornerite protecting sleeve device and form by four, each mechanical finger is installed full cornerite protecting sleeve device and is comprised full cornerite storage vault 501, holder angle apparatus 502, grabbing device, slewing arrangement 506 and retractor device 507, full cornerite storage vault 501 is vertically placed, multiple full cornerite 500 vertically tired folding leaves in full cornerite storage vault 501, be provided with bottom full cornerite 500 and the tooth attacker of its quiescence can be kept to refer to 503, full cornerite 500 top is provided with the holder angle apparatus 502 that can apply gravity to it, holder angle apparatus 502 can move to top under the effect of office of sliding bottom full cornerite 500, or bottom is moved to from full cornerite 500 top.
Grabbing device is installed in full cornerite storage vault 501 bottom, and grabbing device controls it respectively by slewing arrangement 506 and retractor device 507 to carry out 90 degree of rotations and stretches.
Full cornerite storage vault 501 is the material storehouse's slide be made up of the straight-bar of fluting inside two straight-bars and two, and full cornerite 500 is slidably mounted in material storehouse's slide.Tooth attacker refers to that 503 comprise finger, tooth button and rotating shaft, two fingers are arranged in respective rotating shaft respectively, and outwards open in splayed, finger inner side is tooth button, under grabbing device effect, tooth attacker refers to that the finger of 503 is opened to both sides, and rotated by wheel shaft and the tooth button of opposite side is rotated, full cornerite 500 plucks out downwards by the tooth button of rotation simultaneously.Grabbing device comprises crawl finger 504 and the finger sucker 505 of W shape, and the opening capturing finger 504 refers to 503 towards tooth attacker, captures inside finger 504 and is provided with the finger sucker 505 that two can hold full cornerite 500.Capture outside finger 504 and be provided with a crawl finger detection eye 508.
With reference to accompanying drawing 6-7: automatic capturing machine 10 is arranged on upper rack, brick can be revolved by three-dimensional straight-line motion with axial 270 degree, described automatic capturing machine 10 is foremost for grabbing the mechanical finger 1001 of finished product, described machine frame inside is provided with pallet position 1002 and pallet storehouse 1003, and the pallet of multiclass product can be placed in pallet position 1002.
With reference to accompanying drawing 9: the technology of the package of this automatic packaging conveyor line is:
1) the storage brick machine 1 that ceramic tile finished product delivers to the first station via travel line stores; Storage brick machine 1 comprise by square steel form high 4.5 meters, long 1.82 meters, the framework 101 of wide 1.63 meters, in framework 101, the right and left respectively installs the chain 102 that two groups of circumference run, and every pitch chain bar 102 installs a stainless holder bar 103 above, totally 180, symmetrical, framework 101 is installed the driving chain of a key adjustable left and right width, be used for controlling that left and right chain 102 is opened, Zhang Yundong simultaneously, chain 102 up-and-down movement can store and discharge ceramic tile finished product.When rear line shut down or abnormal interruption of work time, before the ceramic tile finished product of coming successively can automatic storage on storage brick machine 1.When rear line normally works, front ceramic tile finished product is not come continuously, storage brick machine 1 will according to the finished product stored before the finished product density timely compensation that line is carried on travel line, to ensure the efficiency of rear line procedures continuous working.
2) ceramic tile finished product is by the acetes chinensis device 2 storing up brick machine 1 and be delivered to the second station, the circumstances in which people get things ready for a trip of going forward side by side labelled notation, acetes chinensis device 2 selects acetes chinensis instrument, ceramic tile finished product passes through this detector on the conveyor line, the ceramic tile finished product digital imagery that the Image-forming instrument that this detector uses machine intimate to install passes through to each part, then computer compares tone (TONE) data the data of each digital imagery with the standard edition of not homochromy number pre-set inside system and compares, draw different tonal signaling data, the shade of finished product is separated with this, computer drives fluorescence jetting gun to spray fluorescence signal as memory in the relevant position on brick surface according to the data-signal of this tone depth more simultaneously.Namely fluorescence signal on this ceramic tile finished surface becomes along with finished product is carried backward the basis signal that subsequent work stations detects look number.
3) ceramic tile finished product is delivered to the flatness detector 3 of the 3rd station, and ceramic tile finished size and flatness data are transferred to subsequent processing; When ceramic tile finished product is by this detector, entrance five cameras arranged side by side to its below by five some continuous detecting record data of product plane, five cameras detect the comparison of data, show that a comparative data is to differentiate the planeness of bottom by product, and a dimension limit can be set in computer, data after such five cameras detection relatively more just calculate a findings data through computer with the data set, and can judge that whether the product planeness under this instrument is qualified accordingly.This detection signal by data transmission to subsequent processing.
4) brick machine 4 is folded in the sorting that ceramic tile finished product is delivered to the 4th station, brick machine 4 is folded in sorting can read the look labelled notation of ceramic tile finished product and size and flatness data, and inhomogeneous ceramic tile finished product is stacked on corresponding buttress position 404, thus ceramic tile finished product of different nature is distinguished into different stage, not homochromy number, the finished product of different size, and separately build up a respective buttress.Ceramic tile finished product is when entering sorting and folding brick machine 4, there is a fluorescent signal detector 401 the finished product conveying entrance of folding brick machine 4 in sorting, for reading the fluorescence signal that front-end-of-line stays at ceramic tile finished surface, simultaneously transmit according to flatness detector 3 data about size and planeness come again, after computer statistics is analyzed, provide four cylinders 402 of the corresponding buttress position of order-driven, every mutually of a sort finished product is pushed from top belt conveyor 403 to be overlayed on a buttress position 404, inhomogeneous finished product is stacked on corresponding buttress position 404 by the setting of man-machine interface.To reach, the ceramic tile finished product of different nature that continus convergence is come is distinguished into different stage, not homochromy number, the object of the finished product of different size, and separately builds up a respective buttress.After the finished product often piled up neatly reaches the stackable number set, this buttress finished product solid will be transported to lower end chain downwards.Each buttress finished product has all remembered its respective data message in computer, and this information is then transmitted to subsequent processing.
Sorting respectively arranges the transport sector 405 that one group of length is seven meters about folding the Y-direction of brick machine 4, two transport sectors 405 respectively realize transmission by the triangle belt conveyor 403 of 15 meters of girths in inside, and the belt conveyor 403 of the right and left forms finished product continuous print conveying mechanism.This conveying mechanism X, to can back and forth movement, drives T-shape and quadrant synchronous interaction by a power motor, makes X adjustable to two back gauges of slidably mechanism, realizes the adjustable of finished product work station, by computer contact screen one key control.So just can be implemented in the finished product that this machine can operate plurality of specifications.
Finished product is carried on belt conveyor 403, goes to corresponding station, four linkage air cylinder above each station after receiving computer instruction according to testing result the finished product on travel line from belt conveyor 403 push away fall corresponding buttress position 404 bracket on.Make the product that top belt conveyor 403 continues through, be separated into selectively on corresponding bracket according to computer instruction and be stacked together, realize the object of sorting.Bracket is fixed on below each station and circulates up and down on the chain of circular movement, and chain is driven by motor 406.This bracket often receives a finished product will Automatic-descending, until the finished product on bracket reach the quantity of setting after Automatic continuous move downward, when reaching the chain position of bottom travel line, delivery chain automatic reception finished product in bottom on chain bottom this, and is transported to next section of operation.
5) each buttress ceramic tile finished product delivers to the corner wrapping machine 5 of the 5th station along travel line; corner wrapping machine 5 mechanical finger of synchronization action can be installed full cornerite protecting sleeve device and forms by four; each buttress ceramic tile finished product all in this location, arrangement neatly; and four of ceramic tile finished product angles are installed plastics protection cornerite, continue transported to subsequent processing after installing shielding angle.
6) the ceramic tile finished product heap installing shielding angle is delivered to the 6th station packing machine 6, completes vanning, in this operation, when each buttress finished product is transported to travel line end, an aligning gear is had to rearrange and each buttress finished product of centering, the finished product heap that centering is put in order, ejected from travel line by a cylinder, and a slice carton panels has been placed at top, finished product piles up in the process ejected, carton panels is by the knuckle at top, crimping unit bottles up, cylinder below upwards pushes away, there is hot melt adhesive spray gun at cardboard junction point spray hot melt adhesive simultaneously, to such an extent as to this heap finished product withstood on automatically roll corner well carton inside, and the carton corner of handing-over is glued by hot melt adhesive.Until finished product heap is packaged in inside carton, complete vanning.After having cased, by a manipulator extrapolated for the finished product of the having cased top travel line to machine exit, be delivered to subsequent processing.
7) the ceramic tile finished product of having cased enters the code-spraying marking machine 7 of the 7th station along travel line, code-spraying marking machine 7 folds the recall info of brick machine 4 according to sorting, the corresponding finished product model of spray printing, look number, order of classes or grades at school, date etc. on Different Package case, and bar code or Quick Response Code indicate the information of every case product.
8) ceramic tile finished product box delivers to the Chest stacking device 8 of the 8th station, optional the need of a few case finished product being stacked line conveying backward as required.
9) ceramic tile finished product box is delivered to the 9th station belt banding machine 9, and belt banding machine 9 is automatically thrown band and tied up finished product case and bag, to strengthen the intensity of packed in cases, continues along travel line to subsequent processing after having tied up band.
10) the finished product case and bag tied up are delivered to automatic capturing machine 10, and finished product case and bag different for multiclass stack neatly by automatic capturing machine 10 in order.Automatic capturing machine 10 is used for finished product piling or finished product and folds pallet, can X-Y-Z to straight-line motion and axially 270 degree rotations, rotating head is furnished with two cover mechanical fingers 1001 and realizes crawl and gripping action.When the finished product case and bag from a upper operation are transferred after line sends to this station, this station detects the existence of finished product case and bag, automatic capturing machine 10 transfers startup to by awaiting orders, start along X-Y-Z to by zero position under the commander of computer, above the position simultaneously moving to finished product case and bag, Z-direction kicking motion is close to target, mechanical finger 1001 opens catches finished product case and bag, Z-direction upwards promotes, the result simultaneously also calculated according to the front signal of computer memory, drive X-Y-Z to motion, finished product case and bag are just made automatically to run to above the pallet position 1002 of corresponding different finished product classification, the case and bag quantity that each pallet designed in advance according to computer again will stack and stack direction, mode, fine motion is to suitable position, release mechanism finger 1001, one finished product case and bag are piled up neatly on pallet with wrapping in order.This machine design can separate at most the different finished product kind of nine classes altogether, finished product is automatically calculated be placed on nine different pallets according to detecting memory signal above, and stacks neat in order.
11) after finished product case and bag stack the quantity reaching design, system provide sound and light signal prompting, fork truck transit staff directly according to the model that case and bag identify, with fork truck classification put in storage.Pallet is by the room after pitching away, and system is according to detection and calculate and driving device hand goes mechanical finger 1001 automatic capturing empty stack plate in pallet storehouse 1003 to mend to be put into empty place wait to stack finished product case and bag again.
The above, it is only preferred embodiment of the present utility model, be not restriction the utility model being made to other form, any those skilled in the art may utilize the technology contents of above-mentioned announcement to be changed or be modified as the Equivalent embodiments of equivalent variations.But everyly do not depart from technical solutions of the utility model content, any simple modification, equivalent variations and the remodeling done above embodiment according to technical spirit of the present utility model, still belong to the protection domain of technical solutions of the utility model.
Claims (9)
1. automatic packaging conveyor line, comprises the storage brick machine (1) be connected with ceramic tile product stream waterline, it is characterized in that: described storage brick machine (1) exit end is provided with successively:
For identifying the acetes chinensis device (2) of ceramic tile aberration;
For identifying the flatness detector (3) of ceramic tile surface planeness;
Brick machine (4) is folded for the sorting of ceramic tile and the sorting of superposition;
For carrying out the corner wrapping machine (5) of cornerite to the multi-disc ceramic tile after superposition;
For the packing machine (6) by the multi-disc ceramic tile vanning after cornerite;
For carrying out the code-spraying marking machine (7) of code-spraying marking to the ceramic tile after vanning;
For the Chest stacking device (8) that many casees ceramic tile is carried out superposing;
For the many casees ceramic tile after superposition is carried out the belt banding machine (9) that band forms finished product case and bag;
With the automatic capturing machine (10) for finished product case and bag automatic capturing is piled up.
2. automatic packaging conveyor line according to claim 1, it is characterized in that: described storage brick machine (1) comprises framework (101), the chain (102) of two groups of circumference operations is respectively installed at framework (101) inner the right and left, every pitch chain bar (102) all installs holder bar (103) above, and described chain (102) connects driver train by the transmission shaft of self one end.
3. automatic packaging conveyor line according to claim 1, it is characterized in that: described sorting is folded brick machine (4) and comprised body, be arranged on the transport sector (405) on body, be placed in the belt conveyor (403) on transport sector (405) and be arranged on the motor (406) of transport sector rear end, described body front end is provided with fluorescent signal detector (401), described animal economy is divided into multiple buttress position (404), described body is also provided with every mutually of a sort finished product pushed from the belt conveyor (403) on top and overlays a cylinder (402) stamped on position (404).
4. automatic packaging conveyor line according to claim 1, it is characterized in that: described corner wrapping machine (5) mechanical finger of synchronization action can be installed full cornerite protecting sleeve device and form by four, each mechanical finger is installed full cornerite protecting sleeve device and is comprised full cornerite storage vault (501), holder angle apparatus (502), grabbing device, slewing arrangement (506) and retractor device (507), full cornerite storage vault (501) is vertically placed, multiple full cornerite (500) vertically tired folding is left in full cornerite storage vault (501), full cornerite (500) bottom is provided with and the tooth attacker of its quiescence can be kept to refer to (503), full cornerite (500) top is provided with the holder angle apparatus (502) that can apply gravity to it, grabbing device is installed in full cornerite storage vault (501) bottom, grabbing device controls it respectively by slewing arrangement (506) and retractor device (507) to carry out 90 degree of rotations and stretches.
5. automatic packaging conveyor line according to claim 4, it is characterized in that: described tooth attacker refers to that (503) comprise finger, tooth button and rotating shaft, two fingers are arranged in respective rotating shaft respectively, and outwards open in splayed, finger inner side is tooth button, and under grabbing device effect, tooth attacker refers to that the finger of (503) is opened to both sides, being rotated by wheel shaft makes the tooth button of opposite side rotate, and full cornerite (500) plucks out downwards by the tooth button of rotation simultaneously.
6. the automatic packaging conveyor line according to claim 4 or 5, it is characterized in that: described grabbing device comprises crawl finger (504) and finger sucker (505) of W shape, the opening capturing finger (504) refers to (503) towards tooth attacker, captures finger (504) inner side and is provided with the finger sucker (505) that two can hold full cornerite (500).
7. automatic packaging conveyor line according to claim 1, it is characterized in that: described automatic capturing machine (10) is arranged on upper rack, brick can be revolved by three-dimensional straight-line motion with axial 270 degree, described automatic capturing machine (10) is foremost for grabbing the mechanical finger (1001) of finished product, and described machine frame inside is provided with pallet position (1002) and pallet storehouse (1003).
8. automatic packaging conveyor line according to claim 7, is characterized in that: the pallet of multiclass product can be placed in described pallet position (1002).
9. automatic packaging conveyor line according to claim 1, is characterized in that: described acetes chinensis device (2) is acetes chinensis platform or acetes chinensis instrument.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420477146.0U CN204038033U (en) | 2014-08-23 | 2014-08-23 | Automatic packaging conveyor line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420477146.0U CN204038033U (en) | 2014-08-23 | 2014-08-23 | Automatic packaging conveyor line |
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| Publication Number | Publication Date |
|---|---|
| CN204038033U true CN204038033U (en) | 2014-12-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420477146.0U Expired - Fee Related CN204038033U (en) | 2014-08-23 | 2014-08-23 | Automatic packaging conveyor line |
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| Country | Link |
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| CN (1) | CN204038033U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104192380A (en) * | 2014-08-23 | 2014-12-10 | 蔡群龙 | Automatic packaging assembly line and packaging process |
| CN106315241A (en) * | 2016-11-18 | 2017-01-11 | 山东爱而生智能科技有限公司 | Multi-station stacking device and stacking process thereof |
| CN106348009A (en) * | 2016-11-18 | 2017-01-25 | 山东爱而生智能科技有限公司 | Pallet grab mechanism and machine hand capable of grabbing pallet |
| CN106379746A (en) * | 2016-11-18 | 2017-02-08 | 山东爱而生智能科技有限公司 | Ceramic tile transferring and stacking method and system based on pallets |
| CN109335169A (en) * | 2018-10-17 | 2019-02-15 | 佛山沃伦智能技术有限公司 | More stock board sorting subpackage robots and sorting subpackage method |
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2014
- 2014-08-23 CN CN201420477146.0U patent/CN204038033U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104192380A (en) * | 2014-08-23 | 2014-12-10 | 蔡群龙 | Automatic packaging assembly line and packaging process |
| CN104192380B (en) * | 2014-08-23 | 2016-08-24 | 蔡群龙 | Automatic packaging streamline and technology of the package |
| CN106315241A (en) * | 2016-11-18 | 2017-01-11 | 山东爱而生智能科技有限公司 | Multi-station stacking device and stacking process thereof |
| CN106348009A (en) * | 2016-11-18 | 2017-01-25 | 山东爱而生智能科技有限公司 | Pallet grab mechanism and machine hand capable of grabbing pallet |
| CN106379746A (en) * | 2016-11-18 | 2017-02-08 | 山东爱而生智能科技有限公司 | Ceramic tile transferring and stacking method and system based on pallets |
| CN106379746B (en) * | 2016-11-18 | 2022-08-12 | 山东爱而生智能科技有限公司 | Method and system for transferring and stacking ceramic tiles based on pallet |
| CN106315241B (en) * | 2016-11-18 | 2022-11-04 | 山东爱而生智能科技有限公司 | Multi-station stacking device and stacking process thereof |
| CN106348009B (en) * | 2016-11-18 | 2023-01-24 | 蔡群龙 | Pallet grabbing mechanism and manipulator capable of grabbing pallet |
| CN109335169A (en) * | 2018-10-17 | 2019-02-15 | 佛山沃伦智能技术有限公司 | More stock board sorting subpackage robots and sorting subpackage method |
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