CN102582869A - Full-automatic film banknote bundling machine - Google Patents
Full-automatic film banknote bundling machine Download PDFInfo
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Abstract
The invention discloses a full-automatic film banknote bundling machine, which is mainly used for alignment packaging of printed matters such as banknotes, bank documents, bills and the like, and comprises a feed conveying mechanism, a stacking and steering mechanism, a primary pushing mechanism, an arranging and ejecting mechanism, a secondary pushing mechanism, a heat sealing mechanism, a discharging mechanism, a labeling mechanism and a PLC (programmable logic controller) control system. The running principle of the full-automatic film banknote bundling machine includes the steps: firstly, automatically conveying, stacking and counting banknotes in a single bundle, steering the banknotes for 180 degrees, and pushing the banknotes in ten bundles into the arranging and ejecting mechanism for arrangement and ejection by the aid of the primary pushing mechanism; then, pushing the banknotes in ten bundles into the heat sealing mechanism for heat sealing and bundling by the secondary pushing mechanism; and finally, after bundling is completed, utilizing the discharging mechanism to push banknote bundles onto a discharge conveying mechanism, and then labeling, namely, the whole process including counting, stacking, steering, arranging, bundling and labeling is completed. The full-automatic film banknote bundling machine has the advantages that the full-automatic film banknote bundling machine is high in automation level, stable in performance and high in cost performance, operating efficiency is improved and packaging material cost is reduced by the aid of the bundling mode, and the full-automatic film banknote bundling machine has extremely high professional popularization value.
Description
Technical field
The present invention relates to a kind of film banding machine that can be applied in the realization permutation packing on the printed matters such as bank note, bank's document, bill, relate in particular to a kind of full automaticity film paper money binding machine to the banknote bale packing.
Background technology
In China's packaging industry, the enlacement packaging technology still is exactly a weak link.In the current packaging machinery, be that technology or kind all are difficult to adapt to present social demand.Because China's modern packaging industry gets into phase late 1970s certainly, after adjustment is in a few years prepared, begins to develop rapidly the beginning of the eighties.But because starting is late, weak foundation, the engineering technology talent and managerial talent extremely lack, so this art also lags behind world lead level greatly.
Nowadays, binding machinery is being faced with development at full speed and challenge.Along with all kinds of new products are tied up the rapid expansion of scope, automation requires constantly to improve, and it is developed to computer program control direction by electrical equipment control gradually.Along with the modern goods rapid development of economy, a large amount of new products are before pouring into market sale, all at the outer packaging of seeking its material benefit attractive in appearance again; Just because of rapid development of economy, making transaction become more and more general and frequent, improve for tying up the social demand that banknote, bill etc. tie up year by year.Must promote the technology of tying up constantly to weed out the old and bring forth the new like this.So it is technical and reach its maturity that sophisticated technologies apply to binding machinery just gradually.
At present, the traditional paper money binding machine of China still adopts 5 fusion type diesis intersections of plastic strapping tape to tie up.Its shortcoming is exactly: can not use with headend equipment (paper currency sorter) on line, and can only be hand-manipulated; Because its packing is simple and crude, the product moisture-sensitive, and cause bank note distortion, damage easily.But along with the development of commodity economy, the replacement cycle of product only can be more and more faster, requires also increasingly high to tying up efficient; And along with tying up the increase year by year that consumes object; Like financial institutions such as main consumer objects bank, seal paper money factories; And the employing thereupon of government department such as tax, postal service, it also can be increasingly high to the enlacement packaging technical requirements, also will satisfy the enlacement packaging requirement of variety classes printed matter simultaneously.
Because the consumption condition of this this binding machinery product is: have a large amount of printed matters such as bank note to need the unit of putting in order, tying up.And the topmost effect of binding machinery just is: 1, protection functions such as banknote is injury-free.It can bind banknote, fasten and compress, and increases external packing intensity, reduces Bales Off dress trouble caused and the loss that causes.2, be beneficial to that bank note steams again, checks, sorting, warehouse-in and transportation etc.3, save cost.It can improve handling efficiency, has saved haulage time, space and cost.
For this reason, based on the state of the art of China's binding machinery, I take charge of engineering department of teleocracy carry out developed a kind of can improve above-mentioned defective, brand new, good stability, the full automaticity film paper money binding machine that cost performance is high.The birth of believing this paper money binding machine can bring more Gospel to users; Simultaneously, also require and work hard in order to adapt to permutation enlacement packaging on printed matters such as bank note, bank's document, bill.Also calculate and be the most a widow's mite of the development of enlacement packaging mechanical field.
Summary of the invention
Be to solve the problem that exists in the aforementioned background art, slow like: manual operations, package speed, safety factor is low, and the production control difficulty is big; Again because what adopt is that plastic strapping tape can cause indenture and damage to bank note, and this packing only is local packing simultaneously, the bank note problem such as mouldy of making moist easily.Describedly the invention provides a kind of full automaticity film paper money binding machine, weak technical matterss such as existing paper money binding machine efficient is low, cost is high, operation inconvenience that it can change up hill and dale, and fundamentally solve and satisfy the requirement of different printed matter enlacement packaging made of paper.
To achieve these goals, design of the present invention is: adopt a kind of automatic numeration, piling, turn to, the technology of arrangement, bale packing, discharge, decals, with the powerful PE bale packing film of certain width 10 are tied and carried out quick bale packing, can be convenient to pack and transportation.
According to above-mentioned design, the present invention adopts following technical proposals:
A kind of full automaticity film paper money binding machine, it is made up of feeding conveyor structure, piling steering hardware, pusher, arrangement top turn-up mechanism, secondary pusher, heat sealing mechanism, discharge mechanism, decals mechanism and a PLC control system, it is characterized in that:
Said feeding conveyor structure (2) is fixed on the frame (1) through support, is connected with piling steering hardware (4) simultaneously; Said piling steering hardware (4) is fixed on the workplatform (18); The cylinder (19) that turns on it is fixed on workplatform (18) below through support; And be connected with piling steering hardware (4) through coupler; By once connecting material and piling is accomplished in the secondary unit that connects material, through turn in the PLC control chart 2 cylinder (19) will per 5 banknote Rotate 180 degree completion piling handling maneuver;
A said pusher (9) is fixed on the workplatform (18) through support, is positioned at piling steering hardware (4) front; Said arrangement top turn-up mechanism (8) is fixed on the workplatform (18); Be positioned at piling steering hardware (4) at the back; After piling was accomplished, a pusher (9) was started working good 10 the pushing banknote arrangement top turn-up mechanism (8) and return of piling by the folder wrapper sheets of the both sides described in Fig. 3 (27); 10 banknotes are patted arrangement and clamped, and the back is tied money to push up by top bag cylinder (7) and is accomplished the bag action of arrangement top to secondary pusher (17) position;
Said secondary pusher (17) is fixed on the workplatform (18) through support; Be positioned at arrangement top turn-up mechanism (8) top; When arrangement top turn-up mechanism (8) finishes money-finishing and pushes up secondary pusher (17) when locating; Secondary pusher (17) is started working, and pushes heat sealing mechanism (11) to 10 to banknote and locate and return; Said heat sealing mechanism (11) is fixed on the workplatform (18) through support; When secondary pusher (17) pushes 10 banknotes, by cargo jack structure (13) paper money is tied and to be compressed, after secondary pusher (17) is return; Go up hot knife in the heat sealing mechanism (11) and move downward and drive the bale packing film to the heat seal place; The back moves upward to the heat-sealing knife face by following hot knife, and the bale packing film is sealed cut-out, and following hot knife is return; The back is carried out cooling processing by cooling body (12) to bale packing film sealing part, can accomplish the work of heat-sealing bale packing.
Above-mentioned piling steering hardware (4) again by turn to cylinder (19), once connect material cylinder (25) and the rotating disc (26) of cylinder (20), blanking storehouse (21), photoelectric switch (22), servomotor (23), KK module (24), secondary that connect material formed.
Wherein, piling steering hardware (4) is when money is gone up the photoelectric switch of installing (22) to process feeding conveyor structure (2) arrival piling steering hardware (4), produces an induced signal; Through PLC output, the cylinder (20) that once connects material is regained, and banknote (3) is fallen secondary and connected material on the plate; PLC drove secondary material receiving mechanism (6) and went up servomotor (23) work of installing this moment, drive the secondary that is installed on the KK module (24) cylinder (25) that connects material and drop to the 15mm parameter position of its setting, when photoelectric switch (22) detect once more money the time; The cylinder (20) that once connects material connects material money on the plate falling into the secondary cylinder (25) that connects material again; Servomotor (23) drives KK module (24) work, and secondary cylinder (25) 15mm that promptly descends once more that connects material is when so connecting material 5 banknotes; By turning to cylinder (19) work that 5 banknotes are turned to 180 degree; 5 banknotes that connect material equally again overlap banknote with previous 5, promptly accomplish piling work.
Above-mentioned arrangement top turn-up mechanism (8) comprises folder wrapper sheet (27) and arrangement cylinder (28), top bag cylinder (7) and top wrapper sheet (29), and it can put and push up whole bundle of (10 single paper money) banknote in order bag.
Above-mentioned discharge mechanism (16) is made up of discharge cylinder (30), upset cylinder (32) and slide plate (33); It is directly fixed on secondary pushing plate (31) (see figure 4) of secondary pusher (17); After bale packing is accomplished; Discharge mechanism (16) is tied to shift onto on the conveying body (15) at money under the drive of secondary pusher (17) that bale packing is good and is carried out discharging, can guarantee not retain in the equipment any residue article.
Know-why of the present invention is: at first, banknote (3) is equipped with photoelectric switch (22) on the piling steering hardware (4) in feeding conveyor structure (2) gets into piling steering hardware (4), and it both can detect the situation that puts in place of banknote (3), has the numeration function simultaneously again.When the money handle gets into piling steering hardware (4); Photoelectric switch (22) produces an induced signal; Through PLC output, the cylinder (20) that once connects material is regained, and banknote is fallen secondary and connected material on the plate; This moment, PLC drove servomotor (23) work on the servo secondary material receiving mechanism (6), drove the secondary that is installed on the KK module (24) cylinder (25) the decline 15mm that connects material; When photoelectric switch (22) detect once more money the time, the cylinder (20) that once connects material connects material money on the plate falling into the secondary cylinder (25) that connects material again, servomotor (23) drives KK module (24) work once more; Secondary cylinder (25) 15mm that promptly descends once more that connects material; So accumulative total connects material 5 the time, by turning to cylinder (19) work that 5 banknotes are turned to 180 degree, when blanking 5 once more banknote; Overlap banknote with previous 5, promptly accomplish piling work; By a PLC control pusher (9), 10 banknotes are pushed into arrangement top turn-up mechanism (8) also return automatically then; Feeding conveyor structure (2) and piling steering hardware (4) work on, and arrangement top turn-up mechanism (8) both sides folder wrapper sheets (27) are started working, and 10 banknotes are patted arrangement, put the back in order and by top bag cylinder (7) paper money are tied and pushed up to secondary pusher (17) position; When secondary pusher (17) receive paper money be strapped to the position signal after start working; Paper money tied push heat sealing mechanism (11) and locate to seal bale packing; After accomplishing, bale packing sends instruction according to the signal that receives to discharge mechanism (16) by PLC again; Discharge mechanism (16) is tied through the cylinder thrust paper money that bale packing is good and is pushed on the conveying body (15), and conveying body (15) is tied paper money under the decals head of delivering to decals mechanism (14), and decals head front is equipped with signal switch; Labelling machine carries out decals according to the signal that collects, thereby accomplishes entire work process.
Advantage of the present invention is:
1, headend equipment such as this function and sorting bundling device and backend pipeline on line are used, and also can use by unit; Its package speed is fast, and can automatic decals after packing is accomplished.
2, can realize automatic stacking and turning to, promptly single spending banknote automatic stacking and per 5 to banknote 180 turns to once, controled by the PLC man-machine interface fully.
3, with respect to conventional plastic strapping packing, the every bundle of packing cost that can practice thrift more than 50%.
4, under the situation that on line is used, this machine can be realized full-automatic operation, has practiced thrift the recruitment cost.
The invention has the beneficial effects as follows: this machine degree of automation height, stable performance, cost performance height, this bale packing mode has not only improved work efficiency but also reduced the packing cost, has high professional promotional value.
For this reason, present technique personnel have developed the banding machine that this money is applied in automatic enlacement packaging on the printed matters such as bank note, bank's document, bill especially, the full automaticity film paper money binding machine that patent emphasis promptly of the present invention is described.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further described.
Accompanying drawing 1 is the structural representation of full automaticity film paper money binding machine of the present invention.
Accompanying drawing 2 is the structural representation of piling steering hardware of the present invention.
Accompanying drawing 3 is put the structural representation of top turn-up mechanism in order for the present invention.
Accompanying drawing 4 is the structural representation of discharge mechanism of the present invention.
The specific embodiment
Specifically introduce various embodiment of the present invention with reference to the accompanying drawings, structure or function identical among the figure mark with identical numeral.Should be noted that the purpose of accompanying drawing just is convenient to the explanation to the specific embodiment of the invention, is not a kind of unnecessary narration or limitation of the scope of the invention, and in addition, accompanying drawing there is no need to draw in proportion.
As shown in the figure; The present invention provides a kind of full automaticity film paper money binding machine to printed matter bale packings such as bank note, and it comprises feeding conveyor structure (2), piling steering hardware (4), a pusher (9), arrangement top turn-up mechanism (8), secondary pusher (17), heat sealing mechanism (11), discharge mechanism (16), decals mechanism (14) and PLC control system (10) composition of installing from front to back on frame (1) and the frame.
It with regard to the main technical schemes of tying up banknote embodiment is:
Single fall into piling steering hardware (4) to banknote (3) through feeding conveyor structure (2), in the time of 5 of pilings, rotating disc (26) Rotate 180 degree is accomplished and is turned to, and the back is 5 of pilings directly, after reaching 10, accomplish piling and move; The back pushes arrangement top turn-up mechanism (8) by a pusher (9) with 10 banknotes and puts top bag simultaneously in order; By secondary pusher (17) 10 banknotes are pushed heat sealing mechanism (11) again and seal bale packing; After bale packing is accomplished, money is tied and be pushed on the conveying body (15) by discharge mechanism (16); Decals is then promptly accomplished whole numeration, piling, is turned to, arrangement, bale packing, poster process.
The specific embodiment of embodiment is following:
The first step arrives piling steering hardware (4) to banknote (3) through feeding conveyor structure (2) when single, and piling steering hardware (4) is gone up the photoelectric switch of installing (22) and produced an induced signal; Through PLC output, the cylinder (20) that once connects material is regained, and banknote is fallen secondary and connected material on the plate; PLC drove secondary material receiving mechanism (6) and went up servomotor (23) work of installing this moment, drove the secondary that is installed on the KK module (24) cylinder (25) the decline 15mm (parameter is adjustable) that connects material, when photoelectric switch (22) detect once more money the time; The cylinder (20) that once connects material connects material money on the plate falling into the secondary cylinder (25) that connects material again; Servomotor (23) drives KK module (24) work, and secondary cylinder (25) 15mm that promptly descends once more that connects material is when so connecting material 5 banknotes; By turning to cylinder (19) work that 5 banknotes are turned to 180 degree; 5 banknotes that connect material so again overlap banknote with previous 5, promptly accomplish piling work.
In second step, after piling was accomplished, the banknote that a pusher (9) is good with piling was pushed into arrangement top turn-up mechanism (8) and returns; Folder wrapper sheet (27) described in Fig. 3 is started working, and 10 banknotes are patted arrangement, by top bag cylinder (7) 10 banknotes is pushed up to secondary pusher (17) then and locates and return; Secondary pusher cylinder is started working, 10 banknotes are pushed heat sealing mechanism (11) locate, by cargo jack structure (13) with paper money tie compress after; Secondary pusher (17) is return, and goes up hot knife simultaneously in the heat sealing mechanism (11) and moves downward and drive the bale packing film to the heat seal place, and the back moves upward to the heat-sealing knife face by following hot knife; The bale packing film is sealed cut-out; The back is carried out cooling processing by cooling body (12) to bale packing film sealing part, and last hot knife is up and down return, and has promptly accomplished the work of heat-sealing bale packing.
The 3rd step; After bale packing is accomplished, send instruction according to the signal that receives to discharge mechanism (16) by PLC, discharge mechanism (16) is tied through the cylinder thrust money that bale packing is good and is pushed on the conveying body (15); Conveying body (15) is tied money the decals subfacies of delivering to decals mechanism (14); Decals head front is equipped with signal switch, and labelling machine carries out decals according to the signal that collects, thereby accomplishes whole tying up and the bale packing working process.
The above only is preferred embodiment of the present invention, is not the present invention is done any pro forma restriction.Any those of ordinary skill in the art are not breaking away under the technical scheme scope situation of the present invention, utilize the principle content of above-mentioned announcement that technical scheme of the present invention is made many possible changes and modification, all belong to the scope of claim.
Claims (5)
1. full automaticity film paper money binding machine, it is made up of feeding conveyor structure, piling steering hardware, pusher, arrangement top turn-up mechanism, secondary pusher, heat sealing mechanism, discharge mechanism, decals mechanism and a PLC control system, it is characterized in that:
Said feeding conveyor structure (2) is fixed on the frame (1) through support, is connected with piling steering hardware (4) simultaneously; Said piling steering hardware (4) is fixed on the workplatform (18); Turn to cylinder (19) to be fixed on workplatform (18) below on it through support; And be connected with piling steering hardware (4) through coupler; By once connecting material and piling is accomplished in the secondary unit that connects material, through turn in the PLC control chart 2 cylinder (19) will per 5 banknote Rotate 180 degree completion piling handling maneuver;
A said pusher (9) is fixed on the workplatform (18) through support, is positioned at piling steering hardware (4) front; Said arrangement top turn-up mechanism (8) is fixed on the workplatform (18); Be positioned at piling steering hardware (4) at the back; After piling was accomplished, a pusher (9) was started working good 10 the pushing banknote arrangement top turn-up mechanism (8) and return of piling by the folder wrapper sheets of the both sides described in Fig. 3 (27); 10 banknotes are patted arrangement and clamped, and the back is tied money to push up by top bag cylinder (7) and is accomplished the bag action of arrangement top to secondary pusher (17) position;
Said secondary pusher (17) is fixed on the workplatform (18) through support; Be positioned at arrangement top turn-up mechanism (8) top; Money-finishing is finished and push up secondary pusher (17) when locating at arrangement top turn-up mechanism (8); Secondary pusher (17) is started working, and pushes heat sealing mechanism (11) to 10 to banknote and locate and return; Said heat sealing mechanism (11) is fixed on the workplatform (18) through support; When secondary pusher (17) pushes 10 banknotes, by cargo jack structure (13) paper money is tied and to be compressed, after secondary pusher (17) is return; Go up hot knife in the heat sealing mechanism (11) and move downward and drive the bale packing film to the heat seal place; The back moves upward to the heat-sealing knife face by following hot knife, and the bale packing film is sealed cut-out, and following hot knife is return; The back is carried out cooling processing by cooling body (12) to bale packing film sealing part, can accomplish the work of heat-sealing bale packing.
2. full automaticity film paper money binding machine according to claim 1 is characterized in that: above-mentioned piling steering hardware (4) again by turn to cylinder (19), once connect material cylinder (25) and the rotating disc (26) of cylinder (20), blanking storehouse (21), photoelectric switch (22), servomotor (23), KK module (24), secondary that connect material formed.
3. full automaticity film paper money binding machine according to claim 1 and 2 is characterized in that: piling steering hardware (4) is when money is gone up the photoelectric switch of installing (22) to process feeding conveyor structure (2) arrival piling steering hardware (4), produces an induced signal; Through PLC output, the cylinder (20) that once connects material is regained, and banknote (3) is fallen secondary and connected material on the plate; PLC drove secondary material receiving mechanism (6) and went up servomotor (23) work of installing this moment, drive the secondary that is installed on the KK module (24) cylinder (25) that connects material and drop to the 15mm parameter position of its setting, when photoelectric switch (22) detect once more money the time; The cylinder (20) that once connects material connects material money on the plate falling into the secondary cylinder (25) that connects material again; Servomotor (23) drives KK module (24) work, and secondary cylinder (25) 15mm that promptly descends once more that connects material is when so connecting material 5 banknotes; By turning to cylinder (19) work that 5 banknotes are turned to 180 degree; 5 banknotes that connect material equally again overlap banknote with previous 5, promptly accomplish piling work.
4. full automaticity film paper money binding machine according to claim 1 is characterized in that: above-mentioned arrangement top turn-up mechanism (8) comprises folder wrapper sheet (27) and arrangement cylinder (28), top bag cylinder (7) and top wrapper sheet (29), and it can put and push up bag in order with putting in order bundling note machine.
5. full automaticity film paper money binding machine according to claim 1; It is characterized in that: above-mentioned discharge mechanism (16) is made up of discharge cylinder (30), upset cylinder (32) and slide plate (33); It is directly fixed on the secondary pushing plate (31) of secondary pusher (17); After bale packing was accomplished, discharge mechanism (16) carried out discharging under the drive of secondary pusher (17) money being tied to shift onto on the conveying body (15).
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| CN201210060167.8A CN102582869B (en) | 2012-03-07 | 2012-03-07 | Full-automatic film banknote bundling machine |
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| CN103979128A (en) * | 2014-05-13 | 2014-08-13 | 深圳市中鑫创达科技有限公司 | Double-stacking paper money strapping and plastic-enveloping machine |
| CN104150015A (en) * | 2014-05-29 | 2014-11-19 | 河北汇金机电股份有限公司 | Money bundle transfer assembly matched with money binder |
| CN104309870A (en) * | 2014-08-20 | 2015-01-28 | 河北汇金机电股份有限公司 | Paper money pressing and bundling mechanism capable of automatically stacking |
| CN104354900A (en) * | 2014-11-13 | 2015-02-18 | 湖南辰泰信息科技股份有限公司 | Paper currency treatment equipment |
| CN104392543A (en) * | 2014-11-13 | 2015-03-04 | 湖南辰泰信息科技股份有限公司 | Note processing control method, device and system |
| CN104691821A (en) * | 2014-05-13 | 2015-06-10 | 深圳市中鑫创达科技有限公司 | Double-stacking automatic money binder |
| CN104943891A (en) * | 2015-06-04 | 2015-09-30 | 浙江大学台州研究院 | Paper currency shaping and bundling device |
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| CN109911310A (en) * | 2019-03-27 | 2019-06-21 | 深圳创视智能视觉技术股份有限公司 | A kind of automatic bundle system of soft packaging bag quality testing |
| CN111137516A (en) * | 2019-12-20 | 2020-05-12 | 浙江埃芮克环保科技有限公司 | Woven bag detection and waste removal production line and process thereof |
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