CN102560484A - 镁合金表面防腐处理方法及其镁制品 - Google Patents

镁合金表面防腐处理方法及其镁制品 Download PDF

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CN102560484A
CN102560484A CN2010106148733A CN201010614873A CN102560484A CN 102560484 A CN102560484 A CN 102560484A CN 2010106148733 A CN2010106148733 A CN 2010106148733A CN 201010614873 A CN201010614873 A CN 201010614873A CN 102560484 A CN102560484 A CN 102560484A
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magnesium alloy
alloy substrate
conversion processing
anticorrosion treatment
chemistry conversion
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CN102560484B (zh
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张新倍
陈文荣
蒋焕梧
陈正士
毛盾
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Guangzhou Kai Yao Asset Management Co Ltd
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Hongfujin Precision Industry Shenzhen Co Ltd
Hon Hai Precision Industry Co Ltd
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Abstract

本发明提供一种镁合金表面防腐处理方法,包括以下步骤:提供镁合金基体;对镁合金基体进行化学除油;对镁合金基体进行无机化学转化处理,以于该镁合金基体上形成一层无机化学转化膜;对该镁合金基体进行有机化学转化处理,以于该无机化学转化膜上形成一层有机化学转化膜;通过真空镀膜方法在该有机化学转化膜上形成由难熔化合物组成的陶瓷涂层。本发明提供一种上述防腐处理方法制得的镁制品。

Description

镁合金表面防腐处理方法及其镁制品
技术领域
本发明涉及一种镁合金表面防腐处理方法及其镁制品。
背景技术
镁合金具有质量轻、散热性能好等优点,在通讯、电子、交通运输、建筑及航天航空等领域应用广泛。然而,由于镁合金的化学活性较高,在空气中很容易氧化,生成疏松、保护能力差的氧化膜,导致镁合金在潮湿的大气、土壤和海水中容易发生严重腐蚀,导致采用镁合金制作的产品的使用寿命缩短,阻碍了镁合金的广泛应用。
为了提高镁合金的耐腐蚀性能,通常需要对镁合金表面进行表面成膜处理,常见的处理手段有阳极氧化处理、烤漆等,但这些工艺都存在较大的环境污染问题。而真空镀膜(PVD)技术虽是一种非常环保的镀膜工艺,且可镀制的膜层种类丰富、耐磨性能优异,但当承镀基体表面具有微观凹陷或空隙时,PVD工艺沉积的膜层通常具有基体表面的仿形结构,且沉积于这些凹陷或空隙内的膜层往往其它区域的要薄,所以在使用过程中,所述凹陷或空隙区域往往更容易发生点蚀,使膜层无法有效地防止镁合金基体被防腐。
发明内容
有鉴于此,有必要提供一种可效提高镁合金防腐性能的防腐处理方法。
另外,还有必要提供一种由上述方法制得的镁制品。
一种镁合金表面防腐处理方法,包括以下步骤:
提供镁合金基体;
对镁合金基体进行化学除油;
对镁合金基体进行无机化学转化处理,以于该镁合金基体上形成一层无机化学转化膜;
对该镁合金基体进行有机化学转化处理,以于该无机化学转化膜上形成一层有机化学转化膜;
通过真空镀膜方法在该有机化学转化膜上形成由难熔化合物组成的陶瓷涂层。
由上述镁合金表面防腐处理方法所获得的镁制品,包括镁合金基体、形成于该镁合金基体表面的无机化学转化膜、形成于该无机化学转化膜上的有机化学转化膜及形成于该有机化学转化膜上的由难熔化合物组成的陶瓷涂层。
本发明的镁合金表面防腐处理方法先通过化学转化处理于镁合金基体上制备无机-有机双重化学转化膜,然后于该无机-有机双重化学转化膜上镀覆耐磨陶瓷涂层。其中该无机-有机双重化学转化膜一方面将镁合金基体表面平整化,另一方面该无机-有机双重化学转化膜自身结构致密,阻挡性好,化学稳定性高,与镁合金基体结合力强,具有良好的防腐功能。而外层耐磨的陶瓷涂层,可保护无机-有机双重转化膜不易受到机械损伤。因此,经该方法处理的镁制品具有良好的抗腐蚀性能。
附图说明
图1为由本发明较佳实施例的镁合金表面防腐处理方法所制得的镁制品的剖视示意图。
图2为本发明较佳实施例的镁合金表面防腐处理方法中所用镀膜设备示意图。
主要元件符号说明
镁制品                10
镁合金基体            20
无机-有机复合转化膜   30
无机化学转化膜        31
有机化学转化膜        32
陶瓷涂层              40
氧化铝层              42
氮氧化铝层        43
磁控溅射设备      1
真空室            2
真空泵            3
转架              4
铝靶              5
气源通道          7
具体实施方式
本发明较佳实施例镁合金表面防腐处理方法主要包括如下步骤:
请参阅图1,提供镁合金基体20。
对镁合金基体20进行化学除油。化学除油是将镁合金基体20浸渍于60-80℃的除油溶液中30-60s,所用除油溶液为含25-30g/L碳酸钠、20-25g/L磷酸三钠(Na3PO4·12H2O)及1-3g/L乳化剂的水溶液,其中所述乳化剂可用OP-10乳化剂,其主要组分为烷基酚与环氧乙烷的缩合物。
对镁合金基体20进行活化处理。该活化处理步骤是将镁合金基体20浸渍于含质量百分比浓度为1%-3%的HF水溶液中3-5s,以去除镁合金基体20因暴露于空气中的时间过长而在表面形成的氧化膜,使镁合金基体20表面被活化。
对镁合金基体20进行无机-有机复合化学转化处理,以于镁合金基体20上制备无机-有机复合转化膜30。该无机-有机复合化学转化处理包括先对镁合金基体20进行无机化学转化处理,以于该镁合金基体20上形成一层无机化学转化膜31,再对该镁合金基体20进行有机化学转化处理,以于该无机化学转化膜31上形成一层有机化学转化膜32。
该无机化学转化处理可采用锡酸盐为主要成膜剂或铈盐为主要成膜剂的溶液。
其中,选用锡酸盐处理的溶液配方可为含150-250g/LNa2SnO3·3H2O及80-150g/L KH2PO4的水溶液。较佳地,该锡酸盐溶液可为含200g/L Na2SnO3·3H2O及100g/L KH2PO4的水溶液。处理方法可将镁合金基体20浸泡于60-80℃的该锡酸盐溶液中1-2小时,浸泡过程中可搅拌溶液。较佳地,浸泡过程中锡酸盐溶液的温度保持为70℃,浸泡时间为2小时。经该锡酸盐处理的镁合金基体上可形成以MgSnO3·H2O为主要成分的转化膜。
选用铈盐处理的溶液配方可为含10-30g/L Ce(NO3)3、20-30ml/L质量浓度为50%的过氧水及1-2g/L H3BO3的水溶液。较佳地,该铈盐溶液可为含15g/L Ce(NO3)3、25ml/L质量浓度为50%的过氧水及2g/L H3BO3的水溶液。处理方法可将镁合金基体20浸泡于30-60℃的该铈盐溶液中0.2-2小时,浸泡过程中可搅拌溶液。较佳地,浸泡过程中铈盐溶液的温度保持为40℃,浸泡时间为0.5小时。经该铈盐处理的镁合金基体上可形成以铈的氢氧化物为主要成分的转化膜。
该有机化学转化处理可采用植物油酸(也称顺-9-十八碳烯酸)为成膜剂的溶液。用植物油酸处理的溶液配方可为含10-30ml/L质量浓度为99.8%的植物油油酸及酮类化合物的水溶液,其中该酮类化合物用于促进植物油酸的溶解,该植物油酸溶液的pH值为2-5。较佳地,该植物油酸溶液为含15ml/L及丙酮的水溶液,其pH值为2.8。处理方法可将经上述无机化学转化处理的镁合金基体20浸泡于30-50℃的该植物油酸溶液中2-4分钟,浸泡过程中可搅拌溶液。较佳地,浸泡过程中该植物油酸溶液的温度保持为35℃,浸泡时间为2.5分钟。
然后,对形成有所述无机-有机复合转化膜30的镁合金基体20进行真空镀膜处理,以在无机-有机复合转化膜30上形成由难熔化合物组成的陶瓷涂层40。该陶瓷涂层40包括一层或多层金属难熔化合物层,该金属难熔化合物可选自钛、铝、铬、锆及钴的氮化物、氧化物、氮碳化物及氮氧化物中的一种或几种的组合。本实施例中,该陶瓷涂层40包括一层氧化铝(Al2O3)层42及一层氮氧化铝(AlON)层43,该氧化铝层42直接形成于该无机-有机复合转化膜30上,该氮氧化铝层43形成于该氧化铝层42上。
该真空镀膜处理可采用磁控溅射或电弧离子镀,下面以磁控溅射制备该陶瓷涂层40为例对该真空镀膜处理进行说明。
请参阅图2,提供一磁控溅射设备1,磁控溅射设备1包括一真空室2、用以对真空室2抽真空的真空泵3以及与真空室2相通的气源通道7。该真空室2内设有转架4及相对设置的二铝靶5。转架4带动镁合金基体20做圆周运行,且镁合金基体20在随转架4运行的同时也进行自转。镀膜时,溅射气体与反应气体经由气源通道7进入真空室2。
在该无机-有机复合转化膜30上溅射该氧化铝层42。将形成有该无机-有机复合转化膜30的镁合金基体20放置于磁控溅射设备1的转架4上,对真空室2抽真空至6.0×10-3~8.0×10-3Pa后通入溅射气体氩气,氩气流量为150~300sccm(标准状态毫升/分钟),同时通入反应气体氧气,氧气流量为50~90sccm,镁合金基体20施加偏压至-100~-300V,开启铝靶5,铝靶5的功率为8~10kw,调节真空室2内温度为100~150℃,转架4的转速为0.5~1.0rpm(revolution perminute,转/分钟),对镁合金基体20溅射0.5~1小时,以于该无机-有机复合转化膜30表面形成该氧化铝层42。
在氧化铝层42上溅射该氮氧化铝层43。通入反应气体氮气,氮气流量为15~40sccm,调节氧气流量为30~60sccm,其它参数保持不变,溅射0.5~2小时,以在该氧化铝层42上沉积一层氮氧化铝层43。
镀膜结束后,关闭负偏压及铝靶5电源,停止通入氩气、氧气和氮气,待所述氮氧化铝层43冷却后,向真空室2内通入空气,打开真空室门,取出镀覆好的镁制品10。
请参阅图1,由上述镁合金表面防腐处理方法所获得的镁制品10,包括镁合金基体20、形成于镁合金基体20表面的无机-有机复合转化膜30及形成于该无机-有机复合转化膜30上的由难熔化合物组成的陶瓷涂层40。
该无机-有机复合转化膜30包括一层无机化学转化膜31及一层形成于该无机化学转化膜31上的有机化学转化膜32。该无机化学转化膜31可为锡酸盐转化膜或铈盐转化膜。该有机化学转化膜32为植物油酸转化膜。该陶瓷涂层40包括一层或多层金属难熔化合物层,该金属难熔化合物可选自钛、铝、铬、锆及钴的氮化物、氧化物、氮碳化物及氮氧化物中的一种或几种的组合。本实施例中,该陶瓷涂层40包括一层氧化铝(Al2O3)层42及一层氮氧化铝(AlON)层43,该氧化铝层42直接形成于该无机-有机复合转化膜30上,该氮氧化铝层43形成于该氧化铝层42上。
该陶瓷涂层40的总体厚度大约为2-5微米。
对由本发明的防腐处理方法所制备的镁制品10试样进行35℃中性盐雾(NaCl浓度为5%)测试。结果发现,镁制品10试样在72小时后才出现有腐蚀现象,具有良好的防腐性能。
本发明的镁合金表面防腐处理方法先通过化学转化处理于镁合金基体20上制备一层无机-有机复合转化膜30,然后于该无机-有机复合转化膜30上镀覆耐磨陶瓷涂层40。其中该无机-有机复合转化膜30一方面将镁合金基体20表面平整化,另一方面无机-有机复合转化膜30自身结构致密,阻挡性好,化学稳定性高,与镁合金基体20结合力强,具有良好的防腐功能。而外层耐磨的陶瓷涂层40,可保护无机-有机复合转化膜30不易受到机械损伤。因此,经该方法处理的镁制品10具有良好的抗腐蚀性能。

Claims (13)

1.一种镁合金表面防腐处理方法,包括以下步骤:
提供镁合金基体;
对镁合金基体进行化学除油;
对镁合金基体进行无机化学转化处理,以于该镁合金基体上形成无机化学转化膜;
对该镁合金基体进行有机化学转化处理,以于该无机化学转化膜上形成有机化学转化膜;
通过真空镀膜方法在该有机化学转化膜上形成由难熔化合物组成的陶瓷涂层。
2.如权利要求1所述的镁合金表面防腐处理方法,其特征在于:所述无机化学转化处理采用锡酸盐为主要成膜剂的溶液。
3.如权利要求2所述的镁合金表面防腐处理方法,其特征在于:所述无机化学转化处理是将该镁合金基体浸泡于60-80℃、含150-250g/L Na2SnO3·3H2O及80-150g/L KH2PO4的水溶液中1-2小时。
4.如权利要求3所述的镁合金表面防腐处理方法,其特征在于:所述无机化学转化处理是将该镁合金基体浸泡于70℃、含200g/LNa2SnO3·3H2O及100g/L KH2PO4的水溶液中2小时。
5.如权利要求1所述的镁合金表面防腐处理方法,其特征在于:所述无机化学转化处理采用铈盐为主要成膜剂的溶液。
6.如权利要求5所述的镁合金表面防腐处理方法,其特征在于:所述无机化学转化处理是将该镁合金基体浸泡于30-60℃、含10-30g/L Ce(NO3)3、20-30ml/L质量浓度为50%的过氧水及1-2g/LH3BO3的水溶液中0.2-2小时。
7.如权利要求6所述的镁合金表面防腐处理方法,其特征在于:所述无机化学转化处理是将该镁合金基体浸泡于40℃、含15g/LCe(NO3)3、25ml/L质量浓度为50%的过氧水及2g/L H3BO3的水溶液中0.5小时。
8.如权利要求1所述的镁合金表面防腐处理方法,其特征在于:该有机化学转化处理采用植物油酸为成膜剂的溶液。
9.如权利要求8所述的镁合金表面防腐处理方法,其特征在于:该有机化学转化处理是将该经无机化学转化处理的镁合金基体浸泡于30-50℃、含10-30ml/L植物油油酸及酮类化合物的水溶液中2-4分钟,该植物油酸溶液的pH值为2-5。
10.如权利要求9所述的镁合金表面防腐处理方法,其特征在于:该有机化学转化处理是将该经无机化学转化处理的镁合金基体浸泡于35℃、含15ml/L植物油油酸及丙酮的水溶液中2.5分钟,该植物油酸溶液的pH值为2.8。
11.如权利要求1所述的镁合金表面防腐处理方法,其特征在于:该陶瓷涂层包括一层或多层金属难熔化合物层,该金属难熔化合物选自钛、铝、铬、锆及钴的氮化物、氧化物、氮碳化物及氮氧化物中的一种或几种的组合。
12.如权利要求1所述的镁合金表面防腐处理方法,其特征在于:该镁合金表面防腐处理方法还包括在所述无机化学转化处理前将镁合金基体浸渍于含质量百分比浓度为1%-3%HF的水溶液中3-5s的活化处理步骤。
13.一种由权利要求1-12的任意一项所述的镁及镁合金表面防腐处理方法所制备的镁制品。
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