CN102529165B - Automatic insertion machine of carton clapboard - Google Patents
Automatic insertion machine of carton clapboard Download PDFInfo
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- CN102529165B CN102529165B CN201110435952.2A CN201110435952A CN102529165B CN 102529165 B CN102529165 B CN 102529165B CN 201110435952 A CN201110435952 A CN 201110435952A CN 102529165 B CN102529165 B CN 102529165B
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- plate
- material road
- knife plate
- feed bin
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Abstract
The automatic insertion machine of carton clapboard of the present invention's design belongs to a kind of automatic packaging machinery.It is the electromechanical integration machine Packaging Box knife plate automatic Composition of compression molding being become Packaging Box dividing plate.It is by point feed bin that feeds intake, a slotting material point feed bin, and longitudinal knife plate group passes feed channel and the first-class a few part composition of horizontal knife plate grafting.Wherein, knife plate divides feed bin structure, is made up of scraping wings group, front and back plate washer and material rotating plate.The structure that longitudinal knife plate transmits material road is made up of fixing material road and mobile material road.Horizontal knife plate connection-peg be have horizontal knife plate positioned, adsorb, the mechanism such as grafting, realize the grafting of knife plate, form carton partition board.Control system adopts PLC, and each alignment sensor adopts inductance approach switch or more accurate photoelectric sensor to be connected to the On-off signal point of PLC, goes to perform the actions such as push pedal, turnover panel, location, grafting with control cylinder.
Description
Technical field
The automatic insertion machine of carton clapboard of the present invention's design belongs to a kind of automatic packaging machinery.It is the electromechanical integration machine Packaging Box knife plate automatic Composition of compression molding being become Packaging Box dividing plate, and this machine has been assembled and run successfully.
Background technology
At present, in package packing machine field, many manual operationss are also had to be difficult to replace with automation.The grafting of Packaging Box dividing plate worked by hand be always exactly wherein one example.Along with the development of PLC technology, the design of Mechatronics Automatics tool also enormously simplify thereupon.In the design of past automatic mechanical system, the interrelated difficulty caused to design between each execution unit in order, sequential overcomes gradually with the introduction of PLC.Therefore, the design of this kind of machinery more and more focuses in the design of the overall mechanical design that adaptation automation requires, in system, the invention of overall mechanical design becomes key.The maturation of current AC servo technology and the standardization of PLC corresponding interface technology not only bring conveniently to design, also greatly improve the reliability of control accuracy and system cloud gray model.The design, after have found a kind of frame for movement realized carton knife plate implementation autopatching, adopts up-to-date PLC and AC servo control system to realize.
Summary of the invention
The general structure of the automatic insertion machine of carton clapboard of the present invention's design as shown in Figure 1.It is by point feed bin that feeds intake, a slotting material point feed bin, and longitudinal knife plate group passes feed channel and the first-class a few part composition of horizontal knife plate grafting.The course of work of machine is: point feed bin that feeds intake passes feed channel to longitudinal knife plate group and throws one group of longitudinal knife plate (socket of knife plate is towards upper), under biography feed channel pushes this group knife plate to horizontal knife plate connection-peg subsequently, when control system makes this group knife plate stop, knife plate socket is upward just in time under the plate of horizontal knife plate plug.Insert a material point feed bin simultaneously and cast one piece of horizontal knife plate (socket is downward) to horizontal knife plate connection-peg, be adsorbed on the plate of connection-peg behind location, when moving downward with plate, insert the first row socket to longitudinal knife plate group.Then pass under control of the control system after longitudinal knife plate group is moved forward knife plate socket distance by feed channel and stop, under the plug of the second row socket of this group knife plate horizontal knife plate.Insert a material point feed bin simultaneously and cast second piece of horizontal knife plate to connection-peg, second piece of horizontal knife plate is inserted the second row socket to longitudinal knife plate group by connection-peg again ..., until grafting completes whole sockets of longitudinal knife plate group, just complete the grafting of a set of dividing plate.While carrying out horizontal knife plate grafting with longitudinal knife plate group in fixing material road, second group of longitudinal knife plate is cast to mobile material road again in the storehouse that feeds intake ..., machine can carry out the process of continuously automatic Composition dividing plate successively.
Feed intake a point feed bin, insert material point feed bin formation substantially identical, as shown in Figure 2.Its function is by keep flat one pile knife plate from releasing below one piece of block, vertically falls, enter on the supporting plate of biography feed channel or connection-peg by material rotating plate through 90 ° after being overturn.Feed bin wallboard is provided with adjustment screw, and can distinguish a right left side, movable wallboard, just in time can hold the knife plate piled up, make it lie in scraping wings group, scraping wings group is fixed on slideway, is provided with cylinder and promotes scraping wings slide anteroposterior below scraping wings.
Fig. 3 describes each principle releasing one piece of knife plate below the knife plate piled up.The scraping wings group of feed bin is divided to be made up of push pedal and supporting plate.Supporting plate and push pedal are fixed together, and two plates tighten together after adjusting, and geo-stationary moves simultaneously.Push pedal and supporting plate are extrapolated for nethermost one piece of knife plate.Due to knife plate be pushed out time, have front apron to stop, only have nethermost knife plate to deliver from godown.After delivering from godown, knife plate is first parked on material rotating plate, and material rotating plate turn 90 degrees under the driving of rotary cylinder afterwards, falls after knife plate is erected.Or drop into transmission 1 material road, or drop into connection-peg.Deliver from godown one piece after expecting, scraping wings is return.Because stop second piece of flitch of back striker plate keeps original position to drop on supporting plate, treat that next time releases feed bin.
Longitudinal knife plate transmits the structure in material road as shown in Figure 4.It is by moving material road, fixing material road, material road slide plate, longitudinal knife plate group push rod composition.Push rod is fixed on push rod chain, by chain driven by servomotor and cooperation position sensor is the location of advancing of push rod.
Mobile material road is in the below feeding intake storehouse, and structure as shown in Figure 5.It is by moving material road frame, mobile leading screw and driving servomotor to form.One group is moved material road and is fixed on material road frame.Longitudinal knife plate is vertically thrown away in a billot road wherein by turnover panel, and driven by servomotor moves material Dao Kuangyanliao road guide rail and moves to next position, material road, and one piece of longitudinal knife plate is abandon in the storehouse that feeds intake again, until finish longitudinal knife plate number of regulation.The position of material road assembly can adjust.The position in the first material road is just being parked in the below that material mouth is thrown away in the storehouse that feeds intake, and position is determined by first road position sensor, and spacing, the mobile number of times of the road movement of mobile material are controlled by horizontal knife plate socket spacing and vertical knife plate quantity by control system.
Fixing material road (Fig. 6) is several groups of intermediate plate compositions being fixed on slide bar.Position by adjusting fixing material road slide block adjusts fixing material road, makes its spacing identical with horizontal knife plate socket spacing, and the socket of horizontal knife plate in connection-peg is aimed in fixing material road outlet.The position that mobile material road stops when receiving last block and indulging knife plate, just in time make mobile material road expect road point-blank (Fig. 7) with fixing, at this moment push rod chain moves forward under driven by servomotor.Push rod promotes one group of longitudinal knife plate and enters fixing material road from mobile material road.Push rod is met position sensor (in Fig. 4) and is stopped immediately, and now first socket of vertical knife plate group is just being located under slotting flitch, to be inserted into horizontal knife plate.Material road slide plate is smooth as far as possible, thus facilitates moving forward of longitudinal knife plate.The mobile interval of longitudinal knife plate group and number of times control chain servomotor by control system by longitudinal knife plate socket interval and socket quantity and realize.
The structure of horizontal knife plate connection-peg as shown in Figure 8.The function of connection-peg is that rotary cylinder turns 90 °, is vertically fallen by knife plate after horizontal for a slice knife plate pushes away on turnover panel by slotting material point feed bin, drop on the supporting plate under plate, positioning cylinder shrinks afterwards, and two location plate washers reclaim and are clipped in the middle by knife plate, realize location.After this Suction cup assembly (Fig. 6), makes sucker compress knife plate.Vacuum generator provides negative pressure to sucker, and knife plate is attracted on sucker, and the spring in Suction cup assembly makes knife plate near slotting flitch, rear supporting plate cylinder regain supporting plate.Insert flitch and under plate cylinder (Fig. 6) effect, start lower inserting with the horizontal knife plate adsorbed on it, just in time facing to a socket mouth of longitudinal knife plate group, horizontal knife plate is inserted longitudinal knife plate group.After completing grafting, plate sucker discharges, and plate returns initial position under plate cylinder action, starts next group grafting.
In order to while the horizontal knife plate of connection-peg grafting one piece of block during the arranging of mobile material road, the storehouse that feeds intake can start to throw in longitudinal knife plate to mobile material road simultaneously, and the grafting organizing horizontal knife plate for next is ready.In other words it is parallel for feeding intake and inserting material, feeds intake and does not take machine time separately.So the grafting speed of machine, only by the Time dependent of the horizontal knife plate of grafting, substantially increases grafting efficiency.
Accompanying drawing explanation
Fig. 1. the general structure of grafting machine
Wherein: 1. feed intake a point feed bin; 2. insert material point feed bin; 3. longitudinal knife plate group passes feed channel; 4. horizontal knife plate connection-peg;
Fig. 2. point feed bin structure
Wherein: 1. feed bin wallboard; 2. scraping wings group; 3. material rotating plate; 4. slideway; 5. front baffle board; 6. material rotating plate rotary cylinder; 7. feed bin wallboard adjustment screw;
Fig. 3 feed bin profile
Wherein: (a) push pedal retrieving position 1. supporting plate; 2. push pedal; 3. front baffle board; 4. plate washer after; 5. knife plate; 6. clench nail; 7. front panel; 8. squab panel;
(b) push pedal release location
Fig. 4. longitudinal knife plate transmits material road
Wherein: 1. move material road; 2. fixing material road; 3. material road slide plate; 4. longitudinal knife plate group push rod; 5. push rod chain; 6. position sensor; 7. chain servomotor;
Fig. 5. mobile material road structure
Wherein: 1. move material road frame; 2. move leading screw; 3. drive servomotor; 4. material road guide rail; 5. first road position sensor; 6. move material road;
Fig. 6. plate expects road contraposition with fixing
Wherein: 1. plate holding screw; 2. knife plate socket; 3. fixing material road outlet; 4. fixing material road slide block; 5. fixing material road entrance; 6. Suction cup assembly; 7. plate cylinder;
Fig. 7. the docking signal of material road
Wherein: 1. fixing material road; 2. knife plate; 3. holding screw; 4. move material road; 5. push rod;
Fig. 8. socket plug structure
1 wherein: 1. plate; 2. knife plate; 3. turnover panel; 4. positioning cylinder; 5. locate plate washer; 6. supporting plate; 7. supporting plate cylinder;
Detailed description of the invention
The accompanying drawing of this description clearly lists the general structure of machine and the CONSTRUCTED SPECIFICATION of each several part.The operation principle of declaratives to the course of work of machine and each several part has also done detailed explanation.During by this scheme making machine, also to do the design of size according to the size of the Packaging Box needing grafting.Although the design makes machine have adjustment leeway, can adapt to the grafting demand to different knife plate.But the full-size of knife plate should be determined, i.e. the maximum length of knife plate, width and the maximum knife plate socket numbers that allow of machine, and could last designing and making after the minimum dimension of correspondence.
The control system of machine makes machine become the entirety of each unit coordinates action.Wherein have overall ordinal relation, to feed intake after action completes just can carry out push rod feeding action as mobile, longitudinal knife plate upward socket is had good positioning and horizontal knife plate has been adsorbed on plate, could start lower slotting action; Also have local time's order relation, as horizontal knife plate will through releasing from feed bin, turnover panel falls, locate, adsorb, insert inferior a series of time action could go to be connected with other activities as an activities.The design of control system after grasping the logical relation between each action of machine, just can will be carried out comprehensively.Choose precision and the speed of sensor and execution unit.
Control system adopts PLC, each alignment sensor adopts inductance approach switch or more accurate photoelectric sensor to be connected on the On-off signal point of PLC, the output switch parameter Dian Jiefa island control coil of PLC, goes to perform the actions such as push pedal, turnover panel, location, grafting with control cylinder.The PTO interface that chain, leading screw adopt AC servo to connect PLC controls.Control accuracy is within 1mm error.The programming of PLC adopts the CFC of IEC61131-3 standard programming to bring great convenience, and repeats no more here.
Claims (1)
1. automatic insertion machine of carton clapboard, it is characterized in that, it is by point feed bin that feeds intake, insert material point feed bin, longitudinal knife plate group passes feed channel and horizontal knife plate connection-peg is formed, point feed bin side that feeds intake is provided with horizontal knife plate connection-peg, be equipped with longitudinal knife plate group below described feed intake point feed bin and horizontal knife plate connection-peg and pass feed channel, described horizontal knife plate connection-peg side is provided with inserts material point feed bin, point feed bin that feeds intake comprises feed bin wallboard, scraping wings group, material rotating plate, slideway, front baffle board and material rotating plate rotary cylinder, material rotating plate one end is connected with material rotating plate rotary cylinder, scraping wings group lower end is arranged with slideway, scraping wings group side is connected with material rotating plate, scraping wings group is arranged with front baffle board and backboard, feed bin wallboard is arranged on above scraping wings group by feed bin wallboard adjustment screw, scraping wings group is made up of push pedal and supporting plate, push pedal is fixed on supporting plate by clench nail, feed bin wallboard comprises front panel and squab panel, below front panel, front baffle board is installed, rear plate washer is installed below squab panel, longitudinal knife plate transmits material road by moving material road structure, fixing material road, material road slide plate, longitudinal knife plate group push rod, push rod chain, position sensor and chain servomotor composition, material road slide plate is provided with mobile material road structure and fixing material road, material road slide plate is provided with position sensor, material road slide plate is provided with chain servomotor, mobile material road structural base is provided with longitudinal knife plate group push rod, longitudinal knife plate group push rod is fixed on push rod chain, by chain driven by servomotor and cooperation position sensor is the location of advancing of push rod, mobile material road structure is by moving material road, mobile material road frame, mobile leading screw, driving servomotor forms, one group is moved material road and is fixed on mobile material road frame, the side of mobile material road frame is provided with material road guide rail, mobile material frame side, road is provided with mobile leading screw, mobile leading screw one end is connected with driving servomotor, driven by servomotor moves material Dao Kuangyanliao road guide rail and moves to next position, material road, mobile leading screw is provided with first road position sensor, fixing material road structure comprises fixing material road entrance, fixing material road and fixing material road outlet, fixing material road slide block is installed above fixing material road, for adjusting fixing material road, make its spacing identical with horizontal knife plate socket spacing, horizontal knife plate connection-peg comprises plate, turnover panel, positioning cylinder, location plate washer, supporting plate and supporting plate cylinder, below plate, supporting plate is installed, supporting plate bilateral symmetry is provided with supporting plate cylinder, plate side is provided with turnover panel and location plate washer, positioning baffle is symmetrically installed with positioning cylinder, plate and plate cylinders, plate is provided with some Suction cup assemblies and knife plate socket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110435952.2A CN102529165B (en) | 2011-12-22 | 2011-12-22 | Automatic insertion machine of carton clapboard |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110435952.2A CN102529165B (en) | 2011-12-22 | 2011-12-22 | Automatic insertion machine of carton clapboard |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102529165A CN102529165A (en) | 2012-07-04 |
| CN102529165B true CN102529165B (en) | 2015-12-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110435952.2A Expired - Fee Related CN102529165B (en) | 2011-12-22 | 2011-12-22 | Automatic insertion machine of carton clapboard |
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| Country | Link |
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| CN (1) | CN102529165B (en) |
Cited By (1)
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| KR102072709B1 (en) * | 2018-04-09 | 2020-02-03 | 주식회사 미래 | Paper assembly apparatus |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4159109A (en) * | 1977-11-25 | 1979-06-26 | The Ward Machinery Company | Method and apparatus for detecting jam-ups of serially advancing blanks |
| US6807792B2 (en) * | 2000-12-18 | 2004-10-26 | Tetra Laval Holdings & Finance, Sa | Spout singulator for closure feed system |
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| CN201825313U (en) * | 2010-10-22 | 2011-05-11 | 南车资阳机车有限公司 | Plug-in type convertible box type container |
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| KR102072709B1 (en) * | 2018-04-09 | 2020-02-03 | 주식회사 미래 | Paper assembly apparatus |
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| CN102529165A (en) | 2012-07-04 |
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Inventor after: Chang Jianghua Inventor after: Wang Yingjie Inventor after: Yu Fengming Inventor after: Mi Liangchuan Inventor after: Wu Guanxiong Inventor after: Li Zhifu Inventor after: Fan Boyu Inventor after: Zhang Hui Inventor before: Chang Jianghua Inventor before: Wang Yingjie Inventor before: Yu Fengming Inventor before: Li Zhifu Inventor before: Mi Liangchuan Inventor before: Zhang Hui Inventor before: Wu Guanxiong Inventor before: Fan Boyu |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151216 Termination date: 20191222 |