CN102528573A - Ultrasonic deburring device for horizontal working-head magnetic core - Google Patents
Ultrasonic deburring device for horizontal working-head magnetic core Download PDFInfo
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- CN102528573A CN102528573A CN2012100140582A CN201210014058A CN102528573A CN 102528573 A CN102528573 A CN 102528573A CN 2012100140582 A CN2012100140582 A CN 2012100140582A CN 201210014058 A CN201210014058 A CN 201210014058A CN 102528573 A CN102528573 A CN 102528573A
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Abstract
The invention provides an ultrasonic deburring device for a horizontal working-head magnetic core. The ultrasonic deburring device comprises a box body, a servo motor, a transmission device, a conveying device, a bucket type vibration feeder, an ultrasonic vibration processing device and a material receiving hopper. Two ultrasonic tool heads of the device are horizontally placed and oppositely installed, and the functions of mutual reference, mutual limitation and mutual centering can be realized. A clamping device is arranged on a support of an ultrasonic vibration energy converter and is locked through slotting screws, and the clamping device has a relatively good centering function. Through vibration feeding, automatic discharging, belt conveying, pneumatic propelling into the place and positioning clamping, the ultrasonic deburring device can remove magnetic core burrs of inner holes with irregular sections with high efficiency and low damage. The device has the advantages of high processing precision, good quality and uniform deburring and easy formation of fillets. The device is suitable for various materials, especially hard and brittle materials.
Description
Technical field
The present invention relates to a kind of ultrasonic equipment of deburring, be specifically related to a kind of horizontal working head magnetic core ultrasonic wave burr remover.
Background technology
At present, the method except that deburring has heat energy method, high-pressure water jet or air-flow method, electrochemical deburring method etc. on the market.
The deburring of heat energy method mainly has following shortcoming with high temperature deburring and overlap: 1. the geometry of part may change; 2. efficient is not high; 3. the burr that is melted is added to part itself, and part has the danger of being burnt.High-pressure water jet burr removal technology major defect: the 1. because power of physical action is less, be difficult to remove the burr of thicker burr and high strength material; 2. can not chamfering, be not suitable for therefore that the seamed edge size design is demanding, circular arc chamfering or require the very high workpiece of seamed edge Surface Machining precision; 3. need high-pressure generation source, and some high-pressure water shot stream units reach a standard not too also, like super-pressure pump, rotatory sealing, wear-resisting nozzle, high-pressure pipe member etc.; 4. water possibly make workpiece to be machined get rusty, and need take rust preventing; 5. use and maintenance cost are higher.Electrochemical process deburring shortcoming has 1. each workpiece needed the less .3. geometry of the workpiece malleable .4. of the each processing of expensive instrument .2. because remaining burr is not arranged in the sphere of action of electrolyte.
To sum up tell, existing these methods mechanical property that in fact these methods can not well adapted magnetic core itself, surface quality requires and the diversity of form, and efficient is not high, and is also excessive to the damage of material.
Summary of the invention
The present invention is directed to the deficiency of prior art, proposed a kind of horizontal working head magnetic core ultrasonic wave burr remover.
Horizontal working head magnetic core ultrasonic wave burr remover provided by the invention comprises: casing, servomotor, transmission device, transport, bucket type oscillating dispenser, ultrasonic vibration processing unit (plant).Wherein said servomotor and transmission device are fastened on the servomotor support; The servomotor support is fixed on the casing; Transmission device drives transport through the left side wheel hub and carries magnetic core; The bucket type oscillating dispenser is connected with transport, and the ultrasonic vibration working head is installed in automatically controlled workbench and is positioned at delivery device tip.Left side ultrasonic vibration working head and right side ultrasonic vibration working head horizontal positioned are installed relatively, can realize benchmark each other, and be spacing each other, each other the effect of centering.The bucket type oscillating dispenser is fixed on the casing, is connected with transport.The tube that connects material is fixed on the casing, is positioned at the end of ultrasonic vibration processing unit (plant).
Said transmission device comprises decelerator, synchronously big belt wheel, small pulley, band synchronously synchronously.Small pulley is connected with decelerator synchronously, and through the synchronously big belt wheel of band drive synchronously.
Said transport comprises conveyer belt, left side wheel hub, right side wheel hub, first radial ball bearing; Second radial ball bearing, fixing wheel shaft, adjustable side shield, conveyer belt is from wheeling support; Feeding cylinder, feeding cylinder support plate, first limit switch, first limit switch bracket; The horizontal side shield that pushes away, transverse slipway bearing, the horizontal base plate that pushes away.Fixedly wheel shaft is fixedly mounted on the servomotor support through second radial ball bearing, and the left side wheel hub is installed in fixedly on the wheel shaft through first radial ball bearing, and right side wheel hub mounting means is consistent with left side wheel hub mounting means; Synchronously big belt wheel is installed on the wheel hub of left side, and conveyer belt is enclosed within on left side wheel hub and the right side wheel hub; Feeding cylinder is fixed on the feeding cylinder support plate, and the horizontal side shield that pushes away is fixed on horizontal pushing away on the base plate, and the horizontal base plate that pushes away is fixedly mounted on the transverse slipway bearing; Transverse slipway bearing, feeding cylinder support plate, conveyer belt are from wheeling support, and adjustable side shield all is fixedly mounted on the casing; First limit switch is fixed on first limit switch bracket, and first limit switch bracket is fixed on the adjustable side shield, is positioned at the horizontal end that pushes away side shield.
Said ultrasonic vibration processing unit (plant) comprises the ultrasonic vibration working head, ultrasonic vibrational energy converter bearing, automatically controlled workbench sliding seat, automatically controlled stationary table support, second limit switch, second limit switch bracket.Wherein ultrasonic vibrations working head structure can be with reference to the general ultrasonic deburring processing unit (plant) of widely using.The ultrasonic vibration working head is installed on the ultrasonic vibrational energy converter bearing; Ultrasonic vibrational energy converter bearing is fixedly mounted on the automatically controlled workbench sliding seat; Automatically controlled workbench sliding seat is fixedly mounted on the automatically controlled stationary table support, and automatically controlled stationary table support is fixedly mounted on the casing; Second limit switch is installed on second limit switch bracket, and second limit switch bracket is fixedly mounted on horizontal pushing away on the base plate.There is clamping device to pass through fluting on the ultrasonic vibrational energy converter bearing and uses screw lock, reasonable centering effect is arranged.
Beneficial effect of the present invention: 1. machining accuracy is high, and quality is good, and deburring is even, is prone to form rounding.2. be suitable for multiple material, particularly hard brittle material.Can be good at solving the existing in prior technology problem.
Description of drawings:
Fig. 1 is a 3-D view of the present invention;
Fig. 2 is a front of the present invention structural map;
Fig. 3 is a vertical view of the present invention;
Fig. 4 is an A-A profile of the present invention;
Fig. 5 is a B-B profile of the present invention;
Fig. 6 is a D-D profile of the present invention.
Among the figure: 1. casing, 2. servomotor 3. transmission devices, 4. transport, 5. bucket type oscillating dispenser, 6. ultrasonic vibration processing unit (plant); 7. decelerator, 8. synchronously big belt wheel, 9. small pulley synchronously, 10. band synchronously, 11. conveyer belts; 12. the left side wheel hub, 13. right side wheel hubs, 14. first radial ball bearings, 15. second radial ball bearings, 16. fixing wheel shafts; 17. adjustable side shield, 18. conveyer belts be from wheeling support, 19. feeding cylinders, 20. feeding cylinder support plates, 21. first limit switches; 22. first limit switch bracket, the 23. horizontal side shields that push away, 24. transverse slipway bearings, the 25. horizontal base plates that push away, 26. left side ultrasonic vibration working heads; 27. ultrasonic vibrational energy converter bearing, 28. automatically controlled workbench, 29. automatically controlled workbench sliding seats, 30. automatically controlled stationary table supports, 31. second limit switches; 32. second limit switch bracket, 33. servomotor supports, 34. tubes that connect material, 35. right side ultrasonic vibration working heads.
The specific embodiment:
As shown in Figure 1, horizontal working head magnetic core ultrasonic wave burr remover provided by the invention comprises: casing 1, and servomotor 2, transmission device 3, transport 4, bucket type oscillating dispenser 5, ultrasonic vibration processing unit (plant) 6, tube 34 connects material.Wherein said servomotor 2 is fastened on the servomotor support 33 with transmission device 3; Servomotor support 33 is fixed on the casing 1; Transmission device 3 drives transport 4 through left side wheel hub 12 and carries magnetic core; Bucket type oscillating dispenser 5 is connected with transport 4, and ultrasonic vibration working head 26 is installed in automatically controlled workbench 28 and is positioned at transport 4 ends.Left side ultrasonic vibration working head 26 and right side ultrasonic vibration working head 35 horizontal positioned are installed relatively, can realize benchmark each other, and be spacing each other, each other the effect of centering.Bucket type oscillating dispenser 5 is fixed on the casing 1, is connected with transport 4.The tube 34 that connects material is fixed on the casing 1, is positioned at the end of ultrasonic vibration processing unit (plant) 6.
Like Fig. 3, shown in Figure 6, transmission device 3 comprises decelerator 7, synchronously big belt wheel 8, and small pulley 9 is with 10 synchronously synchronously.Small pulley 9 is connected with decelerator 7 synchronously, and through being with 10 to drive synchronously big belt wheel 8 synchronously;
Like Fig. 1, Fig. 2, Fig. 4, shown in Figure 6, transport 4 comprises conveyer belt 11, left side wheel hub 12, right side wheel hub 13; First radial ball bearing, 14, the second radial ball bearings 15, fixedly wheel shaft 16, adjustable side shield 17; Conveyer belt is from wheeling support 18, feeding cylinder 19, feeding cylinder support plate 20, the first limit switches 21; First limit switch bracket 22, the horizontal side shield 23 that pushes away, transverse slipway bearing 24, the horizontal base plate 25 that pushes away.Fixedly wheel shaft 16 is fixedly mounted on the servomotor support 33 through second radial ball bearing 15, and left side wheel hub 12 is installed in fixedly on the wheel shaft 16 through first radial ball bearing 14, and wheel hub 13 mounting means in right side are consistent with left side wheel hub 12 mounting means; Synchronously big belt wheel 8 is installed on the wheel hub 12 of left side, and conveyer belt 11 is enclosed within on left side wheel hub 12 and the right side wheel hub 13; Feeding cylinder 19 is fixed on the feeding cylinder support plate 20, and the horizontal side shield 23 that pushes away is fixed on horizontal pushing away on the base plate 25, and the horizontal base plate 25 that pushes away is fixedly mounted on the transverse slipway bearing 24; Transverse slipway bearing 24, feeding cylinder support plate 20, conveyer belt are from wheeling support 13, and adjustable side shield 17 all is fixedly mounted on the casing 1; First limit switch 21 is fixed on first limit switch bracket 22, and first limit switch bracket 22 is fixed on the adjustable side shield 17, is positioned at the horizontal end that pushes away side shield 23.
When magnetic core got into motor-driven traveling bed 11, conveyer belt 11 rotated, and the belt pulley of conveyer belt 11 has the frequent starting that clutch control device is avoided servomotor 2, and the both sides of conveyer belt 11 have adjustable side shield 16, and are wide to adapt to the different size magnetic core.
When magnetic core is transported to horizontal feeding position; First limit switch 31 provides signal; Signal triggering feeding cylinder 19 promotes magnetic cores and gets into the lateral transfer slideways, and conveyer belt 11 stops operating simultaneously, and the width of lateral transfer slideway then is to adjust and confirm according to the length of magnetic core.
Like Fig. 1, Fig. 2, Fig. 3, shown in Figure 5, ultrasonic vibration processing unit (plant) 6 comprises ultrasonic vibration working head 26, ultrasonic vibrational energy converter bearing 27; Automatically controlled workbench 28, automatically controlled workbench sliding seat 29, automatically controlled stationary table support 30; Second limit switch, 31, the second limit switch brackets 32.Wherein ultrasonic vibrations working head 13 structures can be with reference to the general ultrasonic deburring processing unit (plant) of widely using.Ultrasonic vibration working head 26 is installed on the ultrasonic vibrational energy converter bearing 27; Ultrasonic vibrational energy converter bearing 27 is fixedly mounted on the automatically controlled workbench sliding seat 29; Automatically controlled workbench sliding seat 29 is fixedly mounted on the automatically controlled stationary table support 30, and automatically controlled stationary table support 30 is fixedly mounted on the casing 1; Second limit switch 31 is installed on second limit switch bracket 32, and second limit switch bracket 32 is fixedly mounted on horizontal pushing away on the base plate 25.There is clamping device to pass through fluting on the ultrasonic vibrational energy converter bearing 27, reasonable centering effect is arranged with screw 30 lockings.
When magnetic core pushed to end, second limit switch 31 provided signal 2, and after signal 2 triggered, one group two the ultrasonic vibration working heads 26 that vertically are oppositely arranged carried out the location and the work of magnetic core with the mode of locating each other.Wherein, ultrasonic vibration working head 26 keeps the benchmark position under automatically controlled platform action, and ultrasonic vibration working head 35 longitudinally moves, and seamed edge withstands in the magnetic core two ends.
After the working standard of magnetic core and ultrasonic drilling machine relative position were confirmed, ultrasonic vibration working head 35 began vibration.Under the effect of tool heads 35, the burr of magnetic core one end is removed.
Then, ultrasonic vibration tool heads 35 is not worked, and under the effect of ultrasonic vibration tool heads 35, the burr of the magnetic core other end is removed.After processing, automatically controlled workbench sliding seat 29 drives two ultrasonic vibration tool heads and magnetic core moves to left together, and two ultrasonic vibration tool heads are unclamped, and magnetic core falls into the bucket 34 that connects material.
Consider the relativity of magnetic core two ends endoporus seamed edge burr,, find that apparatus system also can adopt a ultrasonic tool head, under the mode that does not compress magnetic core, removes burrs at two ends simultaneously with relative motion for little magnetic core through engineer testing.
Claims (1)
1. horizontal working head magnetic core ultrasonic wave burr remover, this device comprises casing, servomotor, transmission device, transport, bucket type oscillating dispenser, the ultrasonic vibration processing unit (plant) and the bucket that connects material; It is characterized in that: said servomotor and transmission device are fastened on the servomotor support; The servomotor support is fixed on the casing, and transmission device drives transport through the left side wheel hub and carries magnetic core, and the bucket type oscillating dispenser is fixed on the casing and is connected with transport; The ultrasonic vibration working head is installed in automatically controlled workbench and is positioned at delivery device tip; Left side ultrasonic vibration working head and right side ultrasonic vibration working head horizontal positioned are installed relatively, can realize benchmark each other; Spacing each other, the effect of centering each other; The bucket that connects material is placed on the casing, is positioned at the below of ultrasonic vibration processing unit (plant);
Said transmission device comprises decelerator, synchronously big belt wheel, and small pulley is with synchronously synchronously, and small pulley is connected with decelerator synchronously, and through the synchronously big belt wheel of band drive synchronously;
Said transport comprises conveyer belt, left side wheel hub, right side wheel hub, first radial ball bearing; Second radial ball bearing, fixing wheel shaft, adjustable side shield, conveyer belt is from wheeling support; Feeding cylinder, feeding cylinder support plate, first limit switch, first limit switch bracket; The horizontal side shield that pushes away, transverse slipway bearing, the horizontal base plate that pushes away; Fixedly wheel shaft is installed on the servomotor support through second radial ball bearing, and the left side wheel hub is installed on the wheel shaft through first radial ball bearing, and right side wheel hub mounting means is consistent with left side wheel hub mounting means; Synchronously big belt wheel is installed on the wheel hub of left side, and conveyer belt is enclosed within on left side wheel hub and the right side wheel hub; Feeding cylinder is fixed on the feeding cylinder support plate, and the horizontal side shield that pushes away is fixed on horizontal pushing away on the base plate, and the horizontal base plate that pushes away is fixedly mounted on the transverse slipway bearing; Transverse slipway bearing, feeding cylinder support plate, conveyer belt are from wheeling support, and adjustable side shield all is fixedly mounted on the casing; First limit switch is fixed on first limit switch bracket, and first limit switch bracket is fixed on the adjustable side shield, is positioned at the horizontal leading section that pushes away side shield;
Said ultrasonic vibration processing unit (plant) comprises the ultrasonic vibration working head, ultrasonic vibrational energy converter bearing, automatically controlled workbench sliding seat; Automatically controlled stationary table support; Second limit switch, second limit switch bracket, wherein ultrasonic vibrations working head structure can be with reference to the general ultrasonic deburring processing unit (plant) of widely using; The ultrasonic vibration working head is installed on the ultrasonic vibrational energy converter bearing; Ultrasonic vibrational energy converter bearing is fixedly mounted on the automatically controlled workbench sliding seat, and automatically controlled workbench sliding seat is fixedly mounted on the automatically controlled stationary table support, and automatically controlled stationary table support is fixedly mounted on the casing; Second limit switch is installed on second limit switch bracket, and second limit switch bracket is fixedly mounted on horizontal pushing away on the base plate, has clamping device to pass through fluting on the ultrasonic vibrational energy converter bearing and uses screw lock, and reasonable centering effect is arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210014058.2A CN102528573B (en) | 2012-01-18 | 2012-01-18 | Ultrasonic deburring device for horizontal working-head magnetic core |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210014058.2A CN102528573B (en) | 2012-01-18 | 2012-01-18 | Ultrasonic deburring device for horizontal working-head magnetic core |
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| Publication Number | Publication Date |
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| CN102528573A true CN102528573A (en) | 2012-07-04 |
| CN102528573B CN102528573B (en) | 2014-04-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210014058.2A Expired - Fee Related CN102528573B (en) | 2012-01-18 | 2012-01-18 | Ultrasonic deburring device for horizontal working-head magnetic core |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104551681A (en) * | 2014-12-22 | 2015-04-29 | 苏州市昌星模具机械有限公司 | Efficient automatic deburring shaping device |
| CN105140015A (en) * | 2015-08-09 | 2015-12-09 | 中国计量学院 | Method and device for measuring and removing taper burrs of soft-magnetic ferrite magnet core |
| CN109514357A (en) * | 2018-12-17 | 2019-03-26 | 江西福格新能源传动技术有限公司 | Automotive transmission straight spur gear end chamfer process equipment |
| CN114012533A (en) * | 2021-10-26 | 2022-02-08 | 安徽万谷力安电气有限公司 | Magnetic core element processing equipment for circuit breaker |
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| CN2647806Y (en) * | 2003-09-02 | 2004-10-13 | 银川东方运输设备有限公司 | Pneumatic conveying automatic pickingup and distributing device |
| EP1669148A1 (en) * | 2004-12-13 | 2006-06-14 | Fritz Studer AG | Tool-unit for ultrasonic rotational machining |
| CN201109052Y (en) * | 2007-12-04 | 2008-09-03 | 陈玉峰 | Energy-gathered ultrasonic grinding burr removal device |
| CN201604035U (en) * | 2009-12-11 | 2010-10-13 | 广东工业大学 | Ultrasonic grinding equipment |
| CN202716121U (en) * | 2012-01-18 | 2013-02-06 | 浙江大学 | Device for de-burring magnetic cores of horizontal work heads through ultrasonic wave |
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2012
- 2012-01-18 CN CN201210014058.2A patent/CN102528573B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2647806Y (en) * | 2003-09-02 | 2004-10-13 | 银川东方运输设备有限公司 | Pneumatic conveying automatic pickingup and distributing device |
| EP1669148A1 (en) * | 2004-12-13 | 2006-06-14 | Fritz Studer AG | Tool-unit for ultrasonic rotational machining |
| CN201109052Y (en) * | 2007-12-04 | 2008-09-03 | 陈玉峰 | Energy-gathered ultrasonic grinding burr removal device |
| CN201604035U (en) * | 2009-12-11 | 2010-10-13 | 广东工业大学 | Ultrasonic grinding equipment |
| CN202716121U (en) * | 2012-01-18 | 2013-02-06 | 浙江大学 | Device for de-burring magnetic cores of horizontal work heads through ultrasonic wave |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104551681A (en) * | 2014-12-22 | 2015-04-29 | 苏州市昌星模具机械有限公司 | Efficient automatic deburring shaping device |
| CN104551681B (en) * | 2014-12-22 | 2017-07-18 | 苏州市昌星模具机械有限公司 | A kind of efficient automatically removing burr apparatus for shaping |
| CN105140015A (en) * | 2015-08-09 | 2015-12-09 | 中国计量学院 | Method and device for measuring and removing taper burrs of soft-magnetic ferrite magnet core |
| CN105140015B (en) * | 2015-08-09 | 2017-11-21 | 中国计量学院 | Magnetic ferrite magnetic core moves back the measurement of epilation thorn, minimizing technology and device |
| CN109514357A (en) * | 2018-12-17 | 2019-03-26 | 江西福格新能源传动技术有限公司 | Automotive transmission straight spur gear end chamfer process equipment |
| CN114012533A (en) * | 2021-10-26 | 2022-02-08 | 安徽万谷力安电气有限公司 | Magnetic core element processing equipment for circuit breaker |
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| Publication number | Publication date |
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| CN102528573B (en) | 2014-04-16 |
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Granted publication date: 20140416 Termination date: 20210118 |