CN201604035U - Ultrasonic grinding equipment - Google Patents
Ultrasonic grinding equipment Download PDFInfo
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- CN201604035U CN201604035U CN2009202650403U CN200920265040U CN201604035U CN 201604035 U CN201604035 U CN 201604035U CN 2009202650403 U CN2009202650403 U CN 2009202650403U CN 200920265040 U CN200920265040 U CN 200920265040U CN 201604035 U CN201604035 U CN 201604035U
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Abstract
The utility model relates to ultrasonic grinding equipment which comprises a support frame, a conveying table arranged on the support frame and an ultrasonic rotating part, wherein the conveying table is fixed with hard and brittle materials to be processed; and the ultrasonic rotating part comprises a motor, an ultrasonic rotating spindle and a grinding tool, wherein the motor is installed on the support frame; and the ultrasonic rotating spindle is connected with an output shaft of the motor, and the grinding tool is fixed on the front end of the ultrasonic rotating spindle. Due to the adoption of the ultrasonic rotating part for realizing abrasive machining, the ultrasonic grinding equipment is especially suitable for processing the hard and brittle materials such as silicon ingots, ceramic tiles, ceramic chips and the like, and can realize efficient and low-loss edging, surface grinding and bevel edge processing. According to the needs, the ultrasonic grinding equipment can realize dry grinding and wet grinding when in processing. In addition, the ultrasonic grinding equipment also can adopt a grinding way of a planet wheel, lead tools with small diameters to be distributed on a big circular disc and further do circular motion following with the big circular disc while rotate, thus realizing the processing of large-area workpieces by utilizing the tools with small diameters, obtaining a more disordered polishing track simultaneously and achieving better processing effect.
Description
Technical field
The utility model is a kind of being used for hard brittle material to be carried out the ultrasonic grinding device that edging, flour milling and chamfering are used, and belongs to the renovation technique of equipment for grinding.
Background technology
Many hard brittle materials, as making the silicon ingot of solar base plate, architectural ceramic tile, ceramics etc. all need to carry out edging, flour milling and chamfering, and existing processing method is common mechanical grinding, with the rotation of driven by motor emery wheel workpiece is carried out grinding.This technical maturity is stable, but also has very big problem, and working (machining) efficiency is low, tool wear is big, grinding energy consumption height, and easily causes bursting apart of hard crisp workpiece.
Ultrasonic grinding is by applying a kind of new technology that ultrasonic vibration obtains on the plain grinding instrument, the advantage that it has the working (machining) efficiency height, surface quality is good, tool loss is low, save energy and reduce the cost.Ultrasonic grinding has been obtained good effect in aperture processing, also obtained successful Application in the grinding of some planes and curved surface, but also not have the report of application in edging, flour milling and the chamfer machining of silicon ingot and ceramic tile, ceramics.Chinese patent application number is to disclose a kind of hard brittle material ultrasonic grinding hole slot processing machine in 01205966.8, it can realize the hole and the groove processing of surface of the work, Chinese patent application number is to disclose a kind of engineering ceramics blade profile numerical control generate creep ultrasonic grinding process and device in 200510094277.6, this technology is mainly used in impeller blade processing, and is that workpiece carries out ultrasonic vibration.
In edging, flour milling and the chamfering special equipment of existing processing silicon ingot and hard brittle materials such as ceramic tile, ceramics, adopt traditional plain grinding technology always, it exists critical defects such as grinding efficiency is low, surface quality is poor, tool loss is big, power consumption of polymer processing height, the development of incompatibility related industry.Ultrasonic grinding can overcome above-mentioned deficiency, obtains better machining effect.Although Ultrasonic machining is the existing precedent of using in other field, but, in edging, flour milling and the chamfer machining of hard brittle materials such as silicon ingot and ceramics, ceramic tile, do not see the report of special-purpose ultrasonic grinding device owing to the particularity of process equipment, the reasons such as abominable of processing environment.
The utility model content
The purpose of this utility model is to consider the problems referred to above and a kind of ultrasonic grinding device that hard brittle materials such as silicon ingot and ceramic tile, ceramics is carried out edging, flour milling and chamfering is provided.The utility model can be realized efficiently, the processing effect of high-quality, low-loss and low energy consumption.
The technical solution of the utility model is: ultrasonic grinding device of the present utility model, include bracing frame, be installed in transport platform and ultrasonic rotary part on the bracing frame, hard brittle material to be processed is fixed on the transport platform, ultrasonic rotary part includes motor, rotating ultrasonic chief axis, grinding tool, motor is installed on the bracing frame, rotating ultrasonic chief axis is connected with the output shaft of motor, and grinding tool is fixed on the front end of rotating ultrasonic chief axis.
Above-mentioned motor is installed on the bracing frame by installing rack, and wherein installing rack is fixed on the bracing frame, and motor is fixed on the installing rack.
The axis of the rotating ultrasonic chief axis of above-mentioned ultrasonic rotary part is parallel with the working face of transport platform.
The axis of the rotating ultrasonic chief axis of above-mentioned ultrasonic rotary part and the working face of transport platform are mutually acute angle or obtuse angle or right angle.
Above-mentioned ultrasonic rotary part is provided with at least 2 covers, and 2 covers or the above ultrasonic rotary part of 2 covers are separately positioned on the both sides of transport platform.
The axis of the rotating ultrasonic chief axis of the ultrasonic rotary part that above-mentioned 2 covers or 2 covers are above is parallel with the working face of transport platform.
The axis of the rotating ultrasonic chief axis of the ultrasonic rotary part that above-mentioned 2 covers or 2 covers are above and the working face of transport platform are mutually acute angle or obtuse angle or right angle.
Above-mentioned ultrasonic rotary part is arranged on the top of transport platform, the motor of ultrasonic rotary part is installed on the big disk, big disk is connected with the output shaft of side's disposed thereon big motor, and big motor is fixed on the reciprocating installing plate of energy, and installing plate is installed on the bracing frame.
Above-mentioned ultrasonic rotary part is provided with some covers, and the ultrasonic rotary part of some covers is separately positioned on the top of transport platform, and the motor of the ultrasonic rotary part of some covers is installed on the big disk; Installing plate is installed on the bracing frame by guide rail.
Ultrasonic vibration on the above-mentioned rotating ultrasonic chief axis is longitudinal ultrasonic vibration, or torsional ultrasonic, or laterally ultrasonic vibration, or vertically, laterally, any two ultrasonic vibrations in the twisting vibration compound, or this is the compound of three kinds of ultrasonic vibrations.
The utility model is owing to adopt the structure that realizes grinding by ultrasonic rotary part, and the utility model is particularly suitable for the processing to hard brittle materials such as silicon ingot, ceramic tile and ceramics, can realize efficient, low-loss edging, flour milling and chamfer machining.As required, process of the present utility model can realize dry grinding and wet-milling.In addition, the utility model also can adopt the grinding method of planetary gear, and small diameter tools is distributed on the big disk, also follows big disk and make circular motion when self rotates, to realize with small diameter tools processing large tracts of land workpiece.The utility model is that a kind of design is ingenious, function admirable, convenient and practical ultrasonic grinding device.
Description of drawings
Fig. 1, Fig. 2, Fig. 3 are respectively front view, vertical view and the 3 dimensional drawing of the utility model embodiment 1;
Fig. 4, Fig. 5, Fig. 6 are respectively front view, vertical view and the 3 dimensional drawing of the utility model embodiment 2;
Fig. 7, Fig. 8, Fig. 9 are respectively front view, vertical view and the 3 dimensional drawing of the utility model embodiment 3.
The specific embodiment
Embodiment 1:
Structural representation of the present utility model as shown in Figure 1, 2, 3, ultrasonic grinding device of the present utility model, include bracing frame 7, be installed in transport platform 5 and ultrasonic rotary part on the bracing frame 7, hard brittle material 6 to be processed is fixed on the transport platform 5, ultrasonic rotary part includes motor 1, rotating ultrasonic chief axis 3, grinding tool 4, motor 1 is installed on the bracing frame 7, and rotating ultrasonic chief axis 3 is connected with the output shaft of motor 1, and grinding tool 4 is fixed on the front end of rotating ultrasonic chief axis 3.
In the present embodiment, for ease of installing, above-mentioned motor 1 is installed on the bracing frame 7 by installing rack 2, and wherein installing rack 2 is fixed on the bracing frame 7, and motor 1 is fixed on the installing rack 2.
The axis of the rotating ultrasonic chief axis 3 of above-mentioned ultrasonic rotary part is parallel with the working face of transport platform 5.The axis of the rotating ultrasonic chief axis 3 of above-mentioned ultrasonic rotary part and the working face of transport platform 5 are mutually acute angle or obtuse angle or right angle.In the present embodiment, the axis of the rotating ultrasonic chief axis 3 of above-mentioned ultrasonic rotary part is parallel with the working face of transport platform 5, and in the present embodiment, above-mentioned ultrasonic rotary part is provided with 2 covers, and the ultrasonic rotary part of 2 covers is separately positioned on the both sides of transport platform 5.According to using needs, above-mentioned ultrasonic rotary part can be provided with more than 2 covers, and the above ultrasonic rotary part of 2 covers is separately positioned on the both sides of transport platform 5, and the ultrasonic rotary part of these many covers can be realized from slightly to the substep grinding of essence.
During the utility model work, workpiece travels forward along the conveying device of transport platform 5, and the ultrasonic rotary part that is distributed in transport platform 5 both sides carries out grinding by the side of 4 pairs of hard brittle materials to be processed 6 of grinding tool.
Embodiment 2:
Structural representation of the present utility model is shown in Fig. 4,5,6, and the difference of ultrasonic grinding device of the present utility model and embodiment 1 is that the axis of rotating ultrasonic chief axis 3 of the ultrasonic rotary part of above-mentioned 2 covers and the working face of transport platform 5 are mutually acute angle or obtuse angle.
During the utility model work, workpiece travels forward along the conveying device of transport platform 5, and the ultrasonic rotary part that is distributed in transport platform 5 both sides carries out grinding by the chamfering of 4 pairs of hard brittle materials to be processed 6 of grinding tool.
Embodiment 3:
Structural representation of the present utility model is shown in Fig. 7,8,9, the difference of ultrasonic grinding device of the present utility model and embodiment 1 is that above-mentioned ultrasonic rotary part is arranged on the top of transport platform 5, the motor 1 of ultrasonic rotary part is installed on the big disk 12, big disk 12 is connected with the output shaft of side's disposed thereon big motor 9, big motor 9 is fixed on the reciprocating installing plate 10 of energy, and installing plate 10 is installed on the bracing frame 7.
Above-mentioned ultrasonic rotary part is provided with some covers, and the ultrasonic rotary part of some covers is separately positioned on the top of transport platform 5, and the motor 1 of the ultrasonic rotary part of some covers is installed on the big disk 12; Installing plate 10 is installed on the bracing frame 7 by guide rail 11.In actual use, the quantity of above-mentioned ultrasonic rotary part can be according to using needs to determine.
Ultrasonic vibration on the above-mentioned rotating ultrasonic chief axis 3 is longitudinal ultrasonic vibration, or torsional ultrasonic, or laterally ultrasonic vibration, or vertically, laterally, any two ultrasonic vibrations in the twisting vibration compound, or this is the compound of three kinds of ultrasonic vibrations.In the present embodiment, the ultrasonic vibration on the above-mentioned rotating ultrasonic chief axis 3 is the longitudinal ultrasonic vibration.
During the utility model work, installing plate 10 moves back and forth along guide rail 11.Big motor 9 drives big disk 12 rotations, and a plurality of rotary ultrasonic parts that are fixed on the big disk 12 are done planetary motion, himself also rotate simultaneously.Whole big disk 12 also moves reciprocatingly with big motor 9 simultaneously, increases the uniformity of grinding track on the one hand, can realize the processing of wide workpiece simultaneously.
Claims (10)
1. ultrasonic grinding device, it is characterized in that including bracing frame (7), be installed in transport platform (5) and ultrasonic rotary part on the bracing frame (7), hard brittle material to be processed (6) is fixed on the transport platform (5), ultrasonic rotary part includes motor (1), rotating ultrasonic chief axis (3), grinding tool (4), motor (1) is installed on the bracing frame (7), rotating ultrasonic chief axis (3) is connected with the output shaft of motor (1), and grinding tool (4) is fixed on the front end of rotating ultrasonic chief axis (3).
2. ultrasonic grinding device according to claim 1 is characterized in that above-mentioned motor (1) is installed on the bracing frame (7) by installing rack (2), and wherein installing rack (2) is fixed on the bracing frame (7), and motor (1) is fixed on the installing rack (2).
3. ultrasonic grinding device according to claim 1 and 2 is characterized in that the axis of rotating ultrasonic chief axis (3) of above-mentioned ultrasonic rotary part is parallel with the working face of transport platform (5).
4. ultrasonic grinding device according to claim 1 and 2 is characterized in that the axis of rotating ultrasonic chief axis (3) of above-mentioned ultrasonic rotary part and the working face of transport platform (5) are mutually acute angle or obtuse angle or right angle.
5. ultrasonic grinding device according to claim 1 and 2 is characterized in that above-mentioned ultrasonic rotary part is provided with at least 2 covers, and 2 covers or the above ultrasonic rotary part of 2 covers are separately positioned on the both sides of transport platform (5).
6. ultrasonic grinding device according to claim 5 is characterized in that the axis of rotating ultrasonic chief axis (3) of the ultrasonic rotary part that above-mentioned 2 covers or 2 covers are above is parallel with the working face of transport platform (5).
7. ultrasonic grinding device according to claim 5 is characterized in that the axis of rotating ultrasonic chief axis (3) of the ultrasonic rotary part that above-mentioned 2 covers or 2 covers are above and the working face of transport platform (5) are mutually acute angle or obtuse angle or right angle.
8. ultrasonic grinding device according to claim 1, it is characterized in that above-mentioned ultrasonic rotary part is arranged on the top of transport platform (5), the motor of ultrasonic rotary part (1) is installed on the big disk (12), big disk (12) is connected with the output shaft of side's disposed thereon big motor (9), big motor (9) is fixed on the reciprocating installing plate (10) of energy, and installing plate (10) is installed on the bracing frame (7).
9. ultrasonic grinding device according to claim 8, it is characterized in that above-mentioned ultrasonic rotary part is provided with some covers, the ultrasonic rotary part of some covers is separately positioned on the top of transport platform (5), and the motor (1) of the ultrasonic rotary part of some covers is installed on the big disk (12); Installing plate (10) is installed on the bracing frame (7) by guide rail (11).
10. ultrasonic grinding device according to claim 9, it is characterized in that the ultrasonic vibration on the above-mentioned rotating ultrasonic chief axis (3) is the longitudinal ultrasonic vibration, or torsional ultrasonic, or laterally ultrasonic vibration, or vertically, laterally, any two ultrasonic vibrations in the twisting vibration compound, or this is the compound of three kinds of ultrasonic vibrations.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202650403U CN201604035U (en) | 2009-12-11 | 2009-12-11 | Ultrasonic grinding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202650403U CN201604035U (en) | 2009-12-11 | 2009-12-11 | Ultrasonic grinding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201604035U true CN201604035U (en) | 2010-10-13 |
Family
ID=42948743
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202650403U Expired - Fee Related CN201604035U (en) | 2009-12-11 | 2009-12-11 | Ultrasonic grinding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201604035U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102528573A (en) * | 2012-01-18 | 2012-07-04 | 浙江大学 | Ultrasonic deburring device for horizontal working-head magnetic core |
| CN104044028A (en) * | 2014-05-29 | 2014-09-17 | 蚌埠市捷威滤清器有限公司 | Polishing device used for sealing ring of filter |
| CN105196130A (en) * | 2015-09-25 | 2015-12-30 | 广东赛因迪科技股份有限公司 | Tile edge grinding method |
| CN106078383A (en) * | 2016-06-14 | 2016-11-09 | 大连海事大学 | Make high-silicon aluminum alloy cylinder sleeve surface silicon granule protrusion and corner nodularization equipment and processing method |
-
2009
- 2009-12-11 CN CN2009202650403U patent/CN201604035U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102528573A (en) * | 2012-01-18 | 2012-07-04 | 浙江大学 | Ultrasonic deburring device for horizontal working-head magnetic core |
| CN104044028A (en) * | 2014-05-29 | 2014-09-17 | 蚌埠市捷威滤清器有限公司 | Polishing device used for sealing ring of filter |
| CN105196130A (en) * | 2015-09-25 | 2015-12-30 | 广东赛因迪科技股份有限公司 | Tile edge grinding method |
| CN106078383A (en) * | 2016-06-14 | 2016-11-09 | 大连海事大学 | Make high-silicon aluminum alloy cylinder sleeve surface silicon granule protrusion and corner nodularization equipment and processing method |
| CN106078383B (en) * | 2016-06-14 | 2018-07-17 | 大连海事大学 | High-silicon aluminum alloy cylinder sleeve surface silicon particle is set to protrude and corner nodularization equipment and processing method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101013 Termination date: 20121211 |