CN102528573B - Ultrasonic deburring device for horizontal working-head magnetic core - Google Patents
Ultrasonic deburring device for horizontal working-head magnetic core Download PDFInfo
- Publication number
- CN102528573B CN102528573B CN201210014058.2A CN201210014058A CN102528573B CN 102528573 B CN102528573 B CN 102528573B CN 201210014058 A CN201210014058 A CN 201210014058A CN 102528573 B CN102528573 B CN 102528573B
- Authority
- CN
- China
- Prior art keywords
- ultrasonic
- limit switch
- ultrasonic vibration
- horizontal
- wheel hub
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 230000005540 biological transmission Effects 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 14
- 238000012545 processing Methods 0.000 claims abstract description 14
- 230000001360 synchronised effect Effects 0.000 claims description 17
- 230000000694 effects Effects 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 238000007599 discharging Methods 0.000 abstract 1
- 230000001788 irregular Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Images
Landscapes
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention provides an ultrasonic deburring device for a horizontal working-head magnetic core. The ultrasonic deburring device comprises a box body, a servo motor, a transmission device, a conveying device, a bucket type vibration feeder, an ultrasonic vibration processing device and a material receiving hopper. Two ultrasonic tool heads of the device are horizontally placed and oppositely installed, and the functions of mutual reference, mutual limitation and mutual centering can be realized. A clamping device is arranged on a support of an ultrasonic vibration energy converter and is locked through slotting screws, and the clamping device has a relatively good centering function. Through vibration feeding, automatic discharging, belt conveying, pneumatic propelling into the place and positioning clamping, the ultrasonic deburring device can remove magnetic core burrs of inner holes with irregular sections with high efficiency and low damage. The device has the advantages of high processing precision, good quality and uniform deburring and easy formation of fillets. The device is suitable for various materials, especially hard and brittle materials.
Description
Technical field
The present invention relates to a kind of ultrasonic equipment of deburring, be specifically related to a kind of ultrasonic deburring device for horizontal working-head magnetic core.
Background technology
At present, on market, the method except deburring has heat energy method, high-pressure water jet or air-flow method, electrochemical deburring method etc.
High temperature deburring and overlap for the deburring of heat energy method, mainly have following shortcoming: 1. the geometry of part may change; 2. efficiency is not high; 3. the burr being melted is added to part itself, and part has burned danger.High-pressure water jet burr removal technology major defect: 1., because the power of physical action is less, be difficult to remove thicker burr and the burr of high strength material; 2. can not chamfering, be not therefore suitable for seamed edge size design and require high, circular arc chamfering or require the very high workpiece of seamed edge Surface Machining precision; 3. need high-pressure generation source, and some high-pressure water shot stream units also not too reach a standard, as super-pressure pump, rotatory sealing, wear resistant spray nozzle, high-pressure pipe member etc.; 4. water may make workpiece to be machined get rusty, and need take rust preventing; 5. use and maintenance cost is higher.Electrochemical process deburring shortcoming has 1. pairs of every a workpiece to need the less .3. geometry of the workpiece malleable .4. of the each processing of expensive instrument .2. owing to there not being remaining burr in the sphere of action of electrolyte.
To sum up tell, existing these methods mechanical property that in fact these methods can not fine adaptation magnetic core itself, surface quality require and the diversity of form, and efficiency is not high, also excessive to the damage of material.
Summary of the invention
The present invention is directed to the deficiencies in the prior art, proposed a kind of ultrasonic deburring device for horizontal working-head magnetic core.
Ultrasonic deburring device for horizontal working-head magnetic core provided by the invention comprises: casing, servomotor, transmission device, conveying device, bucket type oscillating dispenser, ultrasonic vibration processing unit (plant).Wherein said servomotor and transmission device are fastened on servomotor support, servomotor support is fixed on casing, transmission device drives conveying device to carry magnetic core by left side wheel hub, bucket type oscillating dispenser is connected with conveying device, and ultrasonic vibration working head is arranged on automatically controlled workbench and is positioned at delivery device tip.Left side ultrasonic vibration working head and right side ultrasonic vibration working head horizontal positioned, install relatively, can realize acted as reference mutual, spacing each other, each other the effect of centering.Bucket type oscillating dispenser is fixed on casing, is connected with conveying device.The cylinder that connects material is fixed on casing, is positioned at the below of ultrasonic vibration processing unit (plant).
Described transmission device comprises decelerator, synchronous large belt wheel, synchronous small pulley, Timing Belt.Synchronous small pulley is connected with decelerator, and drives synchronous large belt wheel by Timing Belt.
Described conveying device comprises conveyer belt, left side wheel hub, right side wheel hub, the first radial ball bearing, the second radial ball bearing, fixing wheel shaft, adjustable side shield, conveyer belt is from wheeling support, feeding cylinder, feeding cylinder support plate, the first limit switch, the first limit switch bracket, the horizontal side shield that pushes away, transverse slipway bearing, the horizontal base plate that pushes away.Fixing wheel shaft is fixedly mounted on servomotor support by the second radial ball bearing, and left side wheel hub is arranged on fixing wheel shaft by the first radial ball bearing, and right side wheel hub mounting means is consistent with left side wheel hub mounting means; Synchronous large belt wheel is arranged on the wheel hub of left side, and conveyer belt is enclosed within on left side wheel hub and right side wheel hub; Feeding cylinder is fixed on feeding cylinder support plate, and the horizontal side shield that pushes away is fixed on horizontal pushing away on base plate, and the horizontal base plate that pushes away is fixedly mounted on transverse slipway bearing; Transverse slipway bearing, feeding cylinder support plate, conveyer belt is from wheeling support, and adjustable side shield is all fixedly mounted on casing; The first limit switch is fixed on the first limit switch bracket, and the first limit switch bracket is fixed on adjustable side shield, is positioned at the horizontal end that pushes away side shield.
Described ultrasonic vibration processing unit (plant) comprises ultrasonic vibration working head, ultrasonic vibrational energy converter bearing, automatically controlled workbench sliding seat, automatically controlled workbench fixed support, the second limit switch, the second limit switch bracket.Wherein ultrasonic vibration working head structure can be with reference to the general widely ultrasonic deburring device of application.Ultrasonic vibration working head is arranged on ultrasonic vibrational energy converter bearing, ultrasonic vibrational energy converter bearing is fixedly mounted on automatically controlled workbench sliding seat, automatically controlled workbench sliding seat is fixedly mounted on automatically controlled workbench fixed support, and automatically controlled workbench fixed support is fixedly mounted on casing; The second limit switch is arranged on the second limit switch bracket, and the second limit switch bracket is fixedly mounted on horizontal pushing away on base plate.On ultrasonic vibrational energy converter bearing, there is clamping device by fluting screw lock, have reasonable certralizing ability.
Beneficial effect of the present invention: 1. machining accuracy is high, quality is good, and deburring is even, easily forms rounding.2. be suitable for multiple material, particularly hard brittle material.Can be good at solving the existing problem of prior art.
Accompanying drawing explanation:
Fig. 1 is 3-D view of the present invention;
Fig. 2 is front of the present invention structural map;
Fig. 3 is top view of the present invention;
Fig. 4 is A-A profile of the present invention;
Fig. 5 is B-B profile of the present invention;
Fig. 6 is D-D profile of the present invention.
In figure: 1. casing, 2. servomotor 3. transmission devices, 4. conveying device, 5. bucket type oscillating dispenser, 6. ultrasonic vibration processing unit (plant), 7. decelerator, 8. synchronous large belt wheel, 9. synchronous small pulley, 10. Timing Belt, 11. conveyer belts, 12. left side wheel hubs, 13. right side wheel hubs, 14. first radial ball bearings, 15. second radial ball bearings, 16. fixing wheel shafts, 17. adjustable side shields, 18. conveyer belts are from wheeling support, 19. feeding cylinders, 20. feeding cylinder support plates, 21. first limit switches, 22. first limit switch brackets, the 23. horizontal side shields that push away, 24. transverse slipway bearings, the 25. horizontal base plates that push away, 26. left side ultrasonic vibration working heads, 27. ultrasonic vibrational energy converter bearings, 28. automatically controlled workbench, 29. automatically controlled workbench sliding seats, 30. automatically controlled workbench fixed supports, 31. second limit switches, 32. second limit switch brackets, 33. servomotor supports, 34. cylinders that connect material, 35. right side ultrasonic vibration working heads.
The specific embodiment:
As shown in Figure 1, ultrasonic deburring device for horizontal working-head magnetic core provided by the invention comprises: casing 1, and servomotor 2, transmission device 3, conveying device 4, bucket type oscillating dispenser 5, ultrasonic vibration processing unit (plant) 6, cylinder 34 connects material.Wherein said servomotor 2 is fastened on servomotor support 33 with transmission device 3, servomotor support 33 is fixed on casing 1, transmission device 3 drives conveying device 4 to carry magnetic core by left side wheel hub 12, bucket type oscillating dispenser 5 is connected with conveying device 4, and left side ultrasonic vibration working head 26 is arranged on automatically controlled workbench 28 and is positioned at conveying device 4 ends.Left side ultrasonic vibration working head 26 and right side ultrasonic vibration working head 35 horizontal positioned, install relatively, can realize acted as reference mutual, spacing each other, each other the effect of centering.Bucket type oscillating dispenser 5 is fixed on casing 1, is connected with conveying device 4.The cylinder 34 that connects material is fixed on casing 1, is positioned at the below of ultrasonic vibration processing unit (plant) 6.
As shown in Fig. 3, Fig. 6, transmission device 3 comprises decelerator 7, synchronous large belt wheel 8, synchronous small pulley 9, Timing Belt 10.Synchronous small pulley 9 is connected with decelerator 7, and drives synchronous large belt wheel 8 by Timing Belt 10;
As shown in Figure 1, Figure 2, shown in Fig. 4, Fig. 6, conveying device 4 comprises conveyer belt 11, left side wheel hub 12, right side wheel hub 13, the first radial ball bearing 14, the second radial ball bearings 15, fixing wheel shaft 16, adjustable side shield 17, conveyer belt is from wheeling support 18, feeding cylinder 19, feeding cylinder support plate 20, the first limit switches 21, the first limit switch bracket 22, the horizontal side shield 23 that pushes away, transverse slipway bearing 24, the horizontal base plate 25 that pushes away.Fixing wheel shaft 16 is fixedly mounted on servomotor support 33 by the second radial ball bearing 15, and left side wheel hub 12 is arranged on fixing wheel shaft 16 by the first radial ball bearing 14, and wheel hub 13 mounting means in right side are consistent with left side wheel hub 12 mounting means; Synchronous large belt wheel 8 is arranged on the wheel hub 12 of left side, and conveyer belt 11 is enclosed within on left side wheel hub 12 and right side wheel hub 13; Feeding cylinder 19 is fixed on feeding cylinder support plate 20, and the horizontal side shield 23 that pushes away is fixed on horizontal pushing away on base plate 25, and the horizontal base plate 25 that pushes away is fixedly mounted on transverse slipway bearing 24; Transverse slipway bearing 24, feeding cylinder support plate 20, conveyer belt is from wheeling support 13, and adjustable side shield 17 is all fixedly mounted on casing 1; The first limit switch 21 is fixed on the first limit switch bracket 22, and the first limit switch bracket 22 is fixed on adjustable side shield 17, is positioned at the horizontal end that pushes away side shield 23.
When magnetic core enters motor-driven traveling bed 11, conveyer belt 11 rotates, and the belt pulley of conveyer belt 11 has clutch control device avoids the frequent starting of servomotor 2, and the both sides of conveyer belt 11 have adjustable side shield 17, wide to adapt to different size magnetic core.
When magnetic core is transported to horizontal feeding position, the first limit switch 21 provides signal, signal triggering feeding cylinder 19 promotes magnetic core and enters lateral transfer slideway, and conveyer belt 11 stops operating simultaneously, and the width of lateral transfer slideway is adjust and determine according to the length of magnetic core.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 5, ultrasonic vibration processing unit (plant) 6 comprises left side ultrasonic vibration working head 26, ultrasonic vibrational energy converter bearing 27, automatically controlled workbench 28, automatically controlled workbench sliding seat 29, automatically controlled workbench fixed support 30, the second limit switch 31, the second limit switch brackets 32.Wherein ultrasonic vibration working head 13 structures can be with reference to the general widely ultrasonic deburring device of application.Left side ultrasonic vibration working head 26 is arranged on ultrasonic vibrational energy converter bearing 27, ultrasonic vibrational energy converter bearing 27 is fixedly mounted on automatically controlled workbench sliding seat 29, automatically controlled workbench sliding seat 29 is fixedly mounted on automatically controlled workbench fixed support 30, and automatically controlled workbench fixed support 30 is fixedly mounted on casing 1; The second limit switch 31 is arranged on the second limit switch bracket 32, and the second limit switch bracket 32 is fixedly mounted on horizontal pushing away on base plate 25.On ultrasonic vibrational energy converter bearing 27, there is clamping device by fluting screw lock, have reasonable certralizing ability.
When magnetic core pushes to end, 2. the second limit switch 31 provides signal, and after 2. signal triggers, one group two the left side ultrasonic vibration working heads 26 that are longitudinally oppositely arranged carry out location and the work of magnetic core in the mode of locating each other.Wherein, left side ultrasonic vibration working head 26 keeps benchmark position under automatically controlled platform action, and right side ultrasonic vibration working head 35 longitudinally moves, until seamed edge in magnetic core two ends is withstood.
After the working standard and ultrasonic drilling machine Relative position determination of magnetic core, right side ultrasonic vibration working head 35 starts vibration.Under the effect of right side ultrasonic vibration working head 35, the burr of magnetic core one end is removed.
Then, right side ultrasonic vibration working head 35 is not worked, and under the effect of right side ultrasonic vibration working head 35, the burr of the magnetic core other end is removed.After processing, automatically controlled workbench sliding seat 29 drives two tool ultrasonic vibration tool heads to move to left together with magnetic core, and two tool ultrasonic vibration tool heads unclamp, and magnetic core falls into the bucket 34 that connects material.
Consider the relativity of magnetic core two ends endoporus seamed edge burr, through engineer testing, find for little magnetic core, apparatus system also can adopt a ultrasonic tool head, removes the burr at two ends under the mode that does not compress magnetic core with relative motion simultaneously.
Claims (1)
1. ultrasonic deburring device for horizontal working-head magnetic core, this device comprises casing, servomotor, transmission device, conveying device, bucket type oscillating dispenser, ultrasonic vibration processing unit (plant) and the bucket that connects material, described servomotor and transmission device are fastened on servomotor support, servomotor support is fixed on casing, transmission device drives conveying device to carry magnetic core by left side wheel hub, bucket type oscillating dispenser is fixed on casing and is connected with conveying device, ultrasonic vibration working head is arranged on automatically controlled workbench and is positioned at delivery device tip, left side ultrasonic vibration working head and right side ultrasonic vibration working head horizontal positioned, relatively install, can realize acted as reference mutual, spacing each other, the effect of centering each other, the bucket that connects material is placed on casing, is positioned at the below of ultrasonic vibration processing unit (plant),
Described transmission device comprises decelerator, synchronous large belt wheel, and synchronous small pulley, Timing Belt, synchronous small pulley is connected with decelerator, and drives synchronous large belt wheel by Timing Belt;
Described conveying device comprises conveyer belt, left side wheel hub, right side wheel hub, the first radial ball bearing, the second radial ball bearing, fixing wheel shaft, adjustable side shield, conveyer belt is from wheeling support, feeding cylinder, feeding cylinder support plate, the first limit switch, the first limit switch bracket, the horizontal side shield that pushes away, transverse slipway bearing, the horizontal base plate that pushes away, fixing wheel shaft is arranged on servomotor support by the second radial ball bearing, and left side wheel hub is arranged on wheel shaft by the first radial ball bearing, and right side wheel hub mounting means is consistent with left side wheel hub mounting means; Synchronous large belt wheel is arranged on the wheel hub of left side, and conveyer belt is enclosed within on left side wheel hub and right side wheel hub; Feeding cylinder is fixed on feeding cylinder support plate, and the horizontal side shield that pushes away is fixed on horizontal pushing away on base plate, and the horizontal base plate that pushes away is fixedly mounted on transverse slipway bearing; Transverse slipway bearing, feeding cylinder support plate, conveyer belt is from wheeling support, and adjustable side shield is all fixedly mounted on casing; The first limit switch is fixed on the first limit switch bracket, and the first limit switch bracket is fixed on adjustable side shield, is positioned at the horizontal leading section that pushes away side shield;
Described ultrasonic vibration processing unit (plant) comprises ultrasonic vibration working head, ultrasonic vibrational energy converter bearing, automatically controlled workbench sliding seat, automatically controlled workbench fixed support, the second limit switch, the second limit switch bracket, ultrasonic vibration working head is arranged on ultrasonic vibrational energy converter bearing, ultrasonic vibrational energy converter bearing is fixedly mounted on automatically controlled workbench sliding seat, automatically controlled workbench sliding seat is fixedly mounted on automatically controlled workbench fixed support, and automatically controlled workbench fixed support is fixedly mounted on casing; The second limit switch is arranged on the second limit switch bracket, and the second limit switch bracket is fixedly mounted on horizontal pushing away on base plate, on ultrasonic vibrational energy converter bearing, has clamping device by fluting screw lock.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210014058.2A CN102528573B (en) | 2012-01-18 | 2012-01-18 | Ultrasonic deburring device for horizontal working-head magnetic core |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210014058.2A CN102528573B (en) | 2012-01-18 | 2012-01-18 | Ultrasonic deburring device for horizontal working-head magnetic core |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102528573A CN102528573A (en) | 2012-07-04 |
| CN102528573B true CN102528573B (en) | 2014-04-16 |
Family
ID=46337263
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210014058.2A Expired - Fee Related CN102528573B (en) | 2012-01-18 | 2012-01-18 | Ultrasonic deburring device for horizontal working-head magnetic core |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102528573B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104551681B (en) * | 2014-12-22 | 2017-07-18 | 苏州市昌星模具机械有限公司 | A kind of efficient automatically removing burr apparatus for shaping |
| CN105140015B (en) * | 2015-08-09 | 2017-11-21 | 中国计量学院 | Magnetic ferrite magnetic core moves back the measurement of epilation thorn, minimizing technology and device |
| CN109514357A (en) * | 2018-12-17 | 2019-03-26 | 江西福格新能源传动技术有限公司 | Automotive transmission straight spur gear end chamfer process equipment |
| CN114012533B (en) * | 2021-10-26 | 2022-12-09 | 深圳晶弘新能源科技有限公司 | Magnetic core element processing equipment for circuit breaker |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2647806Y (en) * | 2003-09-02 | 2004-10-13 | 银川东方运输设备有限公司 | Pneumatic conveying automatic pickingup and distributing device |
| EP1669148B1 (en) * | 2004-12-13 | 2018-01-17 | Fritz Studer AG | Tool-unit for ultrasonic rotational machining |
| CN201109052Y (en) * | 2007-12-04 | 2008-09-03 | 陈玉峰 | Energy-gathered ultrasonic grinding burr removal device |
| CN201604035U (en) * | 2009-12-11 | 2010-10-13 | 广东工业大学 | Ultrasonic grinding equipment |
| CN202716121U (en) * | 2012-01-18 | 2013-02-06 | 浙江大学 | Device for de-burring magnetic cores of horizontal work heads through ultrasonic wave |
-
2012
- 2012-01-18 CN CN201210014058.2A patent/CN102528573B/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN102528573A (en) | 2012-07-04 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110695396B (en) | Multi-station processing drilling and milling machine tool based on blind holes of pipes | |
| CN203751907U (en) | Moving beam type five-axis tool grinding machine | |
| CN106041323A (en) | Laser cutting machine used for cutting pipes | |
| CN102528573B (en) | Ultrasonic deburring device for horizontal working-head magnetic core | |
| CN204603428U (en) | Pipe cutting device | |
| CN103921128B (en) | A kind of tooth bar Xi Zuan center with material conveying platform | |
| CN103978231B (en) | Lining special processing equipment | |
| CN104148694A (en) | Drill machine for machining gear ring blind holes | |
| CN203992499U (en) | A kind of drilling machine of processing gear ring blind hole | |
| CN202317104U (en) | Centre drilling machine tool | |
| CN105598766B (en) | The endoporus burr remover of direct connector | |
| CN202716121U (en) | Device for de-burring magnetic cores of horizontal work heads through ultrasonic wave | |
| CN208303928U (en) | A kind of drilling machine | |
| CN204449395U (en) | A kind of three-axis numerical control drilling machine | |
| CN104209834B (en) | Full-automatic bourdon tube end surface machining apparatus | |
| CN102632250A (en) | Deep-hole cutter-lifting lathe for automatically clamping work-piece without shutdown | |
| CN209175440U (en) | Remove the emery wheel of groove pipe fitting flash | |
| CN206561128U (en) | German-style metal lensring machines knife rest | |
| CN103203660A (en) | Steel plate end face milling and centring device | |
| CN202199772U (en) | Exciter collecting ring turning device | |
| CN104028797A (en) | Belt conveyor roller frame vertical beam drilling device and method | |
| CN103381498B (en) | A kind of numerical-control full-automatic retainer window milling machine | |
| CN202845954U (en) | Treadmill long rolling barrel double-end processing unit | |
| CN103100904A (en) | Portable mini-type aerodynamic force milling machine tool | |
| CN202984830U (en) | Automatic scraping device for surfaces of guide rails |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140416 Termination date: 20210118 |