CN102517868B - Technology for dyeing of cool silk-cotton blended woven fabric - Google Patents
Technology for dyeing of cool silk-cotton blended woven fabric Download PDFInfo
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- CN102517868B CN102517868B CN201110429025XA CN201110429025A CN102517868B CN 102517868 B CN102517868 B CN 102517868B CN 201110429025X A CN201110429025X A CN 201110429025XA CN 201110429025 A CN201110429025 A CN 201110429025A CN 102517868 B CN102517868 B CN 102517868B
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Abstract
The invention belongs to the technical field of fabric dyeing, and specifically, relates to a technology for dyeing of cool silk-cotton blended woven fabric. The technology for dyeing of cool silk-cotton blended woven fabric adopts a high-efficiency short-flow technology and realizes desizing, scouring and bleaching only by one process. Compared with the traditional dyeing technology, the technology for dyeing of cool silk-cotton blended woven fabric has a breakthrough in saving of water, power, gas and labor and discharge of waste water, and wins survival spaces for enterprises in the aspects of cost reduction and cleaning production.
Description
Technical field
The invention belongs to the technical field of textile dyeing, be specifically related to the dyeing of a kind of cool silk and cotton blending shuttle-woven fabric.
Background technology
Along with the raising of people's living standard, people to fabric comfortable, healthy, environmental requirement is more and more higher, particularly the high-grade fabric of high added value more and more is subject to liking of people.Fabric common in the time of summer or motion can stick on the skin when perspiring, and sweat can not in time be discharged, and cool silk has quick heat radiating, instantaneous temperature reduction, produce the multi-functional effect of cool feeling, clear thoroughly sense of touch, ventilative, moisture absorption, antibiotic, deodorization, and the cool silk product is attached on the skin of human body for a long time, can improve blood microcirculation, enhances metabolism, thereby reach prevent disease, eliminate tired effect, so the cool silk fabric there are wide market prospects.
The pre-treatment of cool silk in the past is " destarch → kiering → bleaching ", and process route is long, and various consumption are many, impacts for the production of next procedure, and the caustic soda of cool silk non-refractory and high concentration, and traditional low temperature is singed and can not be reached good fineness.
Summary of the invention
The object of the invention is to for the defective of above-mentioned existence and the dyeing of a kind of cool silk and cotton blending shuttle-woven fabric is provided, adopt the high efficiency shortened process technology, one step solved to move back boils the drift journey, water, electricity, gas, artificial and discharge of wastewater have all been obtained breakthrough than traditional handicraft, are being that enterprise wins living space reducing aspect cost and the cleaner production.
Technical scheme of the present invention is: the dyeing of a kind of cool silk and cotton blending shuttle-woven fabric: be followed successively by and turn over seam, singe, the package pre-treatment, then dry, typing, mercerising, Steam current apparatus dyeing, enzyme wash, dry at last, roll material, preshrunk, test wholely, obtain product; Wherein said package pre-treatment is: 1. add first water and be warming up to 49-51 ℃, 20 minutes, add again destarch complex enzyme 301L, bleeding agent CWA, digesting agent 88ECO, be warming up to 86-90 ℃, turn 16 roads, discharge water, wherein the concentration of destarch complex enzyme 301L in water is 5g/L, the concentration of bleeding agent CWA in water is 1g/L, and the concentration of digesting agent 88ECO in water is 5g/L;
2. then add water and be warming up to 93-97 ℃, heat is washed 4 roads, and twice are changed water, discharge water;
3. add water again, add hydrogen peroxide, wherein the concentration of hydrogen peroxide in water is 2g/L, is warming up to 93-97 ℃, turns 8 roads, discharges water;
4. then add water and be warming up to 93-97 ℃ of heat and wash 4 roads, every twice are changed water, discharge water;
5. add at last water and be warming up to 64-66 ℃, temperature is washed twice, discharges water.
Described Steam current apparatus dyeing, enzyme are washed polishing step and are: adopt German THIES steam flow cylinder dyeing, dye first the cool silk fiber: after entering cloth and water, mix up bath raio, the bath raio 1:6 of cloth and water adds first levelling agent 1011, walks even behind the 5g/L, add again at last dyestuff, after being incubated at normal temperatures 15 minutes, be warming up to again 95 ℃ of insulations 30 minutes, again cooling washing; Dye cotton: dyestuff is stirred to dissolve by the auxiliary material cylinder and squeezes into, and adds simultaneously glauber salt 20g/L and soda ash 15g/L, then is incubated 30-60 minute again, the washing neutralization, and 90 ℃ of-95 ℃ of soap boilings 10 minutes, 60 ℃ of washings went out cloth in 10 minutes; Last enzyme is washed polishing: adopt cellulase 1g/L, penetrating agent JFC 0. 8 g/L transfer pH value 4.5-5,50-55 ℃, 30 minutes time with acetic acid.
Detailed step of the present invention is:
A. turn over seam: positive and negative is consistent, and it is straight, hard, firm that margin to seam is done, and 5cm is encrypted at two, and alignment, otherwise the easy crimping of package forbid the margin to seam place to be stain.
B. singe: a positive and a negative, 90 m/mins of the speed of a motor vehicle, blast 10-13 ox, flame temperature: 1200 ℃, the rank of singing: more than 4 grades, burner flame will be spared and neat, and the speed of a motor vehicle must be controlled well, prevents burning.
C. package pre-treatment: 1. add first water and be warming up to 49-51 ℃, 20 minutes, add again destarch complex enzyme 301L, bleeding agent CWA, digesting agent 88ECO, be warming up to 86-90 ℃, turn 16 roads, discharge water, wherein the concentration of destarch complex enzyme 301L in water is 5g/L, the concentration of bleeding agent CWA in water is 1g/L, and the concentration of digesting agent 88ECO in water is 5g/L;
2. then add water and be warming up to 93-97 ℃, heat is washed 4 roads, and twice are changed water, gets cloth and observes cloth cover, discharges water;
3. add water again, add hydrogen peroxide, wherein the concentration of hydrogen peroxide in water is 2g/L, is warming up to 93-97 ℃, turns 8 roads, discharges water;
4. then add water and be warming up to 93-97 ℃ of heat and wash 4 roads, every twice are changed water, discharge water;
5. add at last water and be warming up to 64-66 ℃, temperature is washed twice, discharges water, and gets cloth and observes cloth cover.
D. oven dry: for guaranteeing fabric quality and dimensional stability for fabric, adopt loose formula oven dry, the speed of a motor vehicle: 30m/min, 115 ℃ of temperature, pressure 2kg, overfeeding is maximum, and guipure is transferred the most loose.
E. typing: the speed of a motor vehicle: 50m/min, temperature: 185 ℃, overfeeding: 3%, fabric width: 140-141cm.
F. mercerising: the speed of a motor vehicle: 50m/min, mercerising improve fabric sheen, but yarn is become closely, and elasticity improves, good hand feeling, and in addition, powerful reaching improved the Dye Adsorption ability.
G. steam flow dyeing and enzyme are washed polishing: adopt German THIES steam flow cylinder dyeing, dye first the cool silk fiber: after entering cloth and water, mix up bath raio, the bath raio 1:6 of cloth and water adds first levelling agent 1011, walks even behind the 5g/L, add again at last dyestuff, after being incubated at normal temperatures 15 minutes, be warming up to again 95 ℃ of insulations 30 minutes, again cooling washing; Dye cotton: dyestuff is stirred by the auxiliary material cylinder and dissolves and linear metering is squeezed into, and adds simultaneously glauber salt 20g/L and soda ash 15g/L, then is incubated 30-60 minute again, the washing neutralization, and 10 minutes, 60 ℃ washings of 90 ℃ of-95 ℃ of soap boilings went out cloth in 10 minutes; Last enzyme is washed polishing: adopt cellulase 1g/L, penetrating agent JFC 0. 8 g/L transfer pH value 4.5-5,50-55 ℃, 30 minutes time with acetic acid.
H. oven dry: adopt loose formula dryer.
I. roll material: fabric is carried out hand feel finishing, HP moisture control agent: 20g/L, softener CGF:5g/L.
J. preshrunk: for obtaining good washing DIMENSIONAL STABILITY, need carry out shrunk finish.
K. test wholely, obtain product.
Beneficial effect of the present invention is: adopt the destarch complex enzyme to add the pre-treatment process technology of floating of boiling of moving back that hydrogen peroxide combines, one step realized moving back to boil floating processing, simplification of flowsheet, the production and processing time was down to 70-90 minute by original 2-3 hour, reduce fibre damage, whiteness and the capillary effect of raising fabric are processed fully and the fabric function is not destroyed.Adopted the cellulose-binding enzyme of singing to process to control the fineness of cloth cover.Adopt suitable dyeing installation, can greatly reduce dyestuff, the consumption of chemical assistant and the energy.In a word, this process using high efficiency shortened process technology, a step solves to move back boils the drift journey, and water, electricity, gas, artificial and discharge of wastewater have all been obtained breakthrough than traditional handicraft, are being that enterprise wins living space reducing aspect cost and the cleaner production.
The fabric that this technique obtains possesses that gloss is beautiful, naturally nice and cool, moisture absorbing and sweat releasing, gas permeability is good, drapability good, the characteristics of high fastness, excellent quality, multi-functional and environmental protection, and has the effect of carbon reduction.Can be widely used in the aspects such as underwear, coat, sportswear, footwear textiles, bedding.
The specific embodiment
Below in conjunction with specific embodiment technical scheme of the present invention is described in detail.
Embodiment 1
1 fabric specification:
Ice-cold yarn 140D 202 x 82 63 of fabric tissue specification: C40/ " (light yellow is example)
2 dyeing flow processs:
A. turn over seam: positive and negative is consistent, and it is straight, hard, firm that margin to seam is done, and 5cm is encrypted at two, and alignment, otherwise the easy crimping of package forbid the margin to seam place to be stain.
B. singe: a positive and a negative, 90 m/mins of the speed of a motor vehicle, blast 10-13 ox, flame temperature: 1200 ℃, the rank of singing: more than 4 grades, burner flame will be spared and neat, and the speed of a motor vehicle must be controlled well, prevents burning.
C. package pre-treatment: 1. add first water and be warming up to 49-51 ℃, 20 minutes, add again destarch complex enzyme 301L, bleeding agent CWA, digesting agent, be warming up to 86-90 ℃, turn 16 roads, discharge water, wherein the concentration of destarch complex enzyme 301L in water is 5g/L, the concentration of bleeding agent CWA in water is 1g/L, and the concentration of digesting agent 88ECO in water is 5g/L;
2. then add water and be warming up to 93-97 ℃, heat is washed 4 roads, and twice are changed water, gets cloth and observes cloth cover, discharges water;
3. add water again, add hydrogen peroxide, wherein the concentration of hydrogen peroxide in water is 2g/L, is warming up to 93-97 ℃, turns 8 roads, discharges water;
4. then add water and be warming up to 93-97 ℃ of heat and wash 4 roads, every twice are changed water, discharge water;
5. add at last water and be warming up to 64-66 ℃, temperature is washed twice, discharges water, and gets cloth and observes cloth cover.
D. oven dry: for guaranteeing fabric quality and dimensional stability for fabric, adopt loose formula oven dry, the speed of a motor vehicle: 30m/min, 115 ℃ of temperature, pressure 2kg, overfeeding is maximum, and guipure is transferred the most loose.
E. typing: the speed of a motor vehicle: 50m/min, temperature: 185 ℃, overfeeding: 3%, fabric width: 140-141cm.
F. mercerising: the speed of a motor vehicle: 50m/min, mercerising improve fabric sheen, but yarn is become closely, and elasticity improves, good hand feeling, and in addition, powerful reaching improved the Dye Adsorption ability.
G. steam flow dyeing and enzyme are washed polishing: dye under neutrallty condition;
Neutral yellow GL 0.05%, (weight with cloth is calculated)
Neutral yellow GL 0.05%,
Orchid receives free and easy 4GN 0.05%,
Light yellow SGE 0.75%,
Reactive yellow SDE 0.15%,
Glauber salt 20g/L,
Soda ash 15g/L;
Adopt German THIES steam flow cylinder dyeing, dye first the cool silk fiber: after entering cloth and water, mix up bath raio, the bath raio 1:6 of cloth and water, add first levelling agent 1011, walk evenly behind the 5g/L, add again at last dyestuff, after being incubated at normal temperatures 15 minutes, be warming up to again 95 ℃ of insulations 30 minutes, again cooling washing; Dye cotton: dyestuff is stirred by the auxiliary material cylinder and dissolves and linear metering is squeezed into, and adds simultaneously glauber salt 20g/L and soda ash 15g/L, then is incubated 30-60 minute again, the washing neutralization, and 10 minutes, 60 ℃ washings of 90 ℃ of-95 ℃ of soap boilings went out cloth in 10 minutes; Last enzyme is washed polishing: adopt cellulase 1g/L, penetrating agent JFC 0. 8 g/L transfer pH value 4.5-5,50-55 ℃, 30 minutes time with acetic acid.
H. oven dry: adopt loose formula dryer.
I. roll material: fabric is carried out hand feel finishing, HP moisture control agent: 20g/L, softener CGF:5g/L.
J. preshrunk: for obtaining good washing DIMENSIONAL STABILITY, need carry out shrunk finish.
K. test whole.
Claims (2)
1. the dyeing of a cool silk and cotton blending shuttle-woven fabric: be followed successively by and turn over seam, singe, the package pre-treatment, then dry, typing, mercerising, Steam current apparatus dyeing, enzyme wash polishing, dry at last, roll material, preshrunk, test wholely, obtain product; Wherein said package pre-treatment is: 1. add first water and be warming up to 49-51 ℃, 20 minutes, add again destarch complex enzyme 301L, bleeding agent CWA, digesting agent 88ECO, be warming up to 86-90 ℃, turn 16 roads, discharge water, wherein the concentration of destarch complex enzyme 301L in water is 5g/L, the concentration of bleeding agent CWA in water is 1g/L, and the concentration of digesting agent 88ECO in water is 5g/L;
2. then add water and be warming up to 93-97 ℃, heat is washed 4 roads, and twice are changed water, discharge water;
3. add water again, add hydrogen peroxide, wherein the concentration of hydrogen peroxide in water is 2g/L, is warming up to 93-97 ℃, turns 8 roads, discharges water;
4. then add water and be warming up to 93-97 ℃ of heat and wash 4 roads, every twice are changed water, discharge water;
5. add at last water and be warming up to 64-66 ℃, temperature is washed twice, discharges water;
Described Steam current apparatus dyeing, enzyme are washed polishing step and are: adopt German THIES steam flow cylinder dyeing, dye first the cool silk fiber: after entering cloth and water, mix up bath raio, the bath raio 1:6 of cloth and water adds first levelling agent 1011, walks even behind the 5g/L, add again at last dyestuff, after being incubated at normal temperatures 15 minutes, be warming up to again 95 ℃ of insulations 30 minutes, again cooling washing; Dye cotton: dyestuff is stirred to dissolve by the auxiliary material cylinder and squeezes into, and adds simultaneously glauber salt 20g/L and soda ash 15g/L, then is incubated 30-60 minute again, the washing neutralization, and 90 ℃ of-95 ℃ of soap boilings 10 minutes, 60 ℃ of washings went out cloth in 10 minutes; Last enzyme is washed polishing: adopt cellulase 1g/L, penetrating agent JFC 0. 8 g/L are with acetic acid adjust pH 4.5-5,50-55 ℃, 30 minutes time.
2. the dyeing of cool silk according to claim 1 and cotton blending shuttle-woven fabric, its detailed step is:
A. turn over seam: positive and negative is consistent, and it is straight, hard, firm that margin to seam is done, and 5cm is encrypted at two, and alignment forbids the margin to seam place to be stain;
B. singe: a positive and a negative, 90 m/mins of the speed of a motor vehicle, blast 10-13 ox, flame temperature: 1200 ℃, the rank of singing: more than 4 grades, burner flame will be spared and together, prevent burning;
C. package pre-treatment: 1. add first water and be warming up to 49-51 ℃, 20 minutes, add again destarch complex enzyme 301L, bleeding agent CWA, digesting agent 88ECO, be warming up to 86-90 ℃, turn 16 roads, discharge water, wherein the concentration of destarch complex enzyme 301L in water is 5g/L, the concentration of bleeding agent CWA in water is 1g/L, and the concentration of digesting agent 88ECO in water is 5g/L;
2. then add water and be warming up to 93-97 ℃, heat is washed 4 roads, and twice are changed water, discharge water;
3. add water again, add hydrogen peroxide, wherein the concentration of hydrogen peroxide in water is 2g/L, is warming up to 93-97 ℃, turns 8 roads, discharges water;
4. then add water and be warming up to 93-97 ℃ of heat and wash 4 roads, every twice are changed water, discharge water;
5. add at last water and be warming up to 64-66 ℃, temperature is washed twice, discharges water;
D. oven dry: adopt loose formula oven dry, the speed of a motor vehicle: 30m/min, 115 ℃ of temperature, pressure 2kg, overfeeding is maximum, and guipure is transferred the most loose;
E. typing: the speed of a motor vehicle: 50m/min, temperature: 185 ℃, overfeeding: 3%, fabric width: 140-141cm;
F. mercerising: the speed of a motor vehicle: 50m/min;
G. steam flow dyeing and enzyme are washed polishing: adopt German THIES steam flow cylinder dyeing, dye first the cool silk fiber: after entering cloth and water, mix up bath raio, the bath raio 1:6 of cloth and water adds first levelling agent 1011, walks even behind the 5g/L, add again at last dyestuff, after being incubated at normal temperatures 15 minutes, be warming up to again 95 ℃ of insulations 30 minutes, again cooling washing; Dye cotton: dyestuff is stirred to dissolve by the auxiliary material cylinder and squeezes into, and adds simultaneously glauber salt 20g/L and soda ash 15g/L, then is incubated 30-60 minute again, the washing neutralization, and 10 minutes, 60 ℃ washings of 90 ℃ of-95 ℃ of soap boilings went out cloth in 10 minutes; Last enzyme is washed polishing: adopt cellulase 1g/L, penetrating agent JFC 0. 8 g/L are with acetic acid adjust pH 4.5-5,50-55 ℃, 30 minutes time;
H. oven dry: adopt loose formula dryer;
I. roll material: fabric is carried out hand feel finishing, HP moisture control agent: 20g/L, softener CGF:5g/L;
J. preshrunk, test wholely, obtain product.
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| CN104313923A (en) * | 2014-09-28 | 2015-01-28 | 汪邦海 | Method for processing pure cotton casual washed fabric by ordinary washing machine |
| CN104328694B (en) * | 2014-11-04 | 2016-08-24 | 上海嘉麟杰纺织品股份有限公司 | A kind of one-bath process method of non-shrinkable wool/tencel/nylon blend fabric |
| CN106223045A (en) * | 2016-08-31 | 2016-12-14 | 无锡红豆居家服饰有限公司 | The cotton smooth comfortable type antimicrobial health care function fabric of Ramulus et folium taxi cuspidatae Semen Phaseoli |
| CN106120352A (en) * | 2016-08-31 | 2016-11-16 | 无锡红豆居家服饰有限公司 | The cotton smooth comfortable type fabric of a kind of Semen Phaseoli |
| CN109577013A (en) * | 2018-11-27 | 2019-04-05 | 杭州卓达染整有限公司 | A kind of unhairing technique for fabric |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101392441A (en) * | 2007-09-18 | 2009-03-25 | 华纺股份有限公司 | Pre-processing technology of alginate fibre fabric |
| CN101613907A (en) * | 2008-06-25 | 2009-12-30 | 福建凤竹纺织科技股份有限公司 | Ice-cold fiber knitted fabric and manufacture method thereof |
| CN102251403A (en) * | 2010-05-17 | 2011-11-23 | 愉悦家纺有限公司 | Dyeing and finishing method of real silk/ cotton intertexture |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07310292A (en) * | 1994-05-13 | 1995-11-28 | Toyobo Co Ltd | Fabric for product accompanying washing process of product and its production |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101392441A (en) * | 2007-09-18 | 2009-03-25 | 华纺股份有限公司 | Pre-processing technology of alginate fibre fabric |
| CN101613907A (en) * | 2008-06-25 | 2009-12-30 | 福建凤竹纺织科技股份有限公司 | Ice-cold fiber knitted fabric and manufacture method thereof |
| CN102251403A (en) * | 2010-05-17 | 2011-11-23 | 愉悦家纺有限公司 | Dyeing and finishing method of real silk/ cotton intertexture |
Non-Patent Citations (1)
| Title |
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| JP特开平7-310292A 1995.11.28 |
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