CN102496830B - Full-automatic commutator bar assembly machine of rubber sleeve commutator - Google Patents
Full-automatic commutator bar assembly machine of rubber sleeve commutator Download PDFInfo
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- CN102496830B CN102496830B CN201110425573.5A CN201110425573A CN102496830B CN 102496830 B CN102496830 B CN 102496830B CN 201110425573 A CN201110425573 A CN 201110425573A CN 102496830 B CN102496830 B CN 102496830B
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Abstract
The invention provides a full-automatic commutator bar assembly machine of a rubber sleeve commutator. The machine comprises a commutator bar part screening vibration feeder, a rubber sleeve part screening vibration feeder, a commutator bar inserting device, a rubber sleeve loading device, a rubber sleeve heating device, an indexing transfer device, a finished product clamping device and a finished product output device. In the technical scheme provided by the invention, manual operation is replaced by the work of mechanical equipment, the benefit and yield of the assembly worker post in the commutator (motor commutator) industry are met, automatic commutator assembly is realized, the working efficiency is greatly improved, the commutator insertion is simplified due to the mechanical operation, the whole manufacturing level is ensured, and the benefits of the product are increased naturally; and moreover, since the manual operation is replaced by mechanical equipment, the labor amount in enterprises is reduced, the cost investment of the enterprises is lowered, the fund is saved, and the administrative cost of the post is lowered therewith.
Description
Technical field
The present invention relates to commutator industrial technology field, particularly the full-automatic commutator segment assembly machine of a kind of gum cover commutator.
Background technology
Assembling post in commutator (engine commutator) industry processing procedure operation is the primary basis of commutator (engine commutator) production link at present, also because its degree of difficulty is higher, so remain in industry with artificial main assembling mode, solve production problem.
In commutator (engine commutator) structure, original basic part is copper type body part, it arranges with orderly cylindrical in structure, there is insulating properties relation between upper and lower directivity differentiation and copper body and copper body, the copper type body part of loose shape must progressively be arranged in by the support of plastics gum cover face of cylinder type body in assembling, in alignment processes, necessarily require operating personnel to fill out row to copper type body part screening correct direction, because the distortion of plastics gum cover is very large, manually, when arranging, during last several commutator segments, be difficult to insert in plastics gum cover.
Because the leading individuality of this production process is still workman, caused the assembling post of commutator (engine commutator) industry processing procedure operation must become in industry operation operating efficiency slow, product quality is difficult for the post guaranteeing, and then occurred that benefit is not high, the amount of labour used is large, and post management cost is difficult to the problems such as compression.
Summary of the invention
The invention provides the full-automatic commutator segment assembly machine of a kind of gum cover commutator, realized commutator (engine commutator) assembling automation, greatly improve the efficiency of work.
The full-automatic commutator segment assembly machine of gum cover commutator provided by the invention, it comprises,
For screening and the commutator segment part screening vibrator supply machine of the commutator segment that sorts;
Be used for stirring commutator segment, commutator segment inserted to the commutator segment insertion apparatus of plastics gum cover, a side of described commutator segment insertion apparatus and described commutator segment part screening vibrator supply machine join;
Comprise two locating shafts rotatable, for shifting the plastics gum cover being plugged and the calibration transfer device that plastics gum cover is transported to described commutator segment insertion apparatus below, described calibration transfer device is connected in the opposite side of described commutator segment insertion apparatus;
For heating the gum cover heater of the plastics gum cover on described calibration transfer device locating shaft;
For the gum cover part screening vibrator supply machine extracting and the plastic cement that sorts overlaps;
The gum cover plastics that provide from described gum cover part screening vibrator supply machine are positioned over to the described gum cover feeding device on calibration transfer device, and described gum cover part screening vibrator supply machine is connected with gum cover feeding device;
For finished product being transported to the finished product output device of square position;
The finished product gripping that described calibration transfer device is shifted out is also put into the finished product clamp device on finished product output device.
Preferably, in technique scheme, in the feed screening track of described commutator segment part screening vibrator supply machine, have open slot, be provided with block before under described open slot, in described open slot bottom, be provided with the arc-shaped trench for discharging.
Preferably, in technique scheme, described gum cover part screening vibrator supply machine comprises: the first track and the second track, described the second track is the track in vertical direction with certain angle, described the first track width be arranged on be greater than gum cover whole height half to being less than between gum cover whole height; Described the first track is horizontal rail and is connected with the base of described the second track, and described the first track and described the second track acutangulate.
Preferably, in technique scheme, described commutator segment insertion apparatus comprises:
Fixed mount, it has the first fixed head and second fixed head of positioned opposite;
Main mandrel, its two ends are set up in respectively on the first fixed head and the second fixed head;
Be arranged at cam, eccentric wheel and belt wheel on described main mandrel;
Slidably be arranged at group device saddle on described the second fixed head, described group of device saddle is provided with the abutting part connecting with eccentric wheel;
Be fixed on the described plectrum of dialling on device saddle;
By described actuated by cams, the saddle that can slide up and down, described saddle is provided with the slideway being slidably matched with described plectrum.
Preferably, in technique scheme, described gum cover feeding device comprises:
Pedestal;
Be arranged at the cylinder on described pedestal, the cylinder rod of described cylinder is provided with buffer unit, and described buffer unit is provided with for extracting the locating shaft of plastics gum cover, and described locating shaft is provided with activity orientation piece.
Preferably, in technique scheme, described gum cover heater comprises:
Base;
Be arranged at the power set cylinder on described base;
Slidably be arranged at the hold-down arm on described base, the cylinder rod of described power set cylinder is connected with described hold-down arm;
Be installed on the thermal insulation layer on described hold-down arm;
Be arranged at the heater on described thermal insulation layer;
Be used in conjunction with described heater, form a face of cylinder face face, for the gum cover of supporting plastic gum cover, protect piece.
Preferably, in technique scheme, described calibration transfer device comprises:
Side plate, which is provided with tooth bar slidably;
Cylinder, it is arranged on described side plate, and its cylinder rod is connected with described tooth bar;
Base plate, its lower end is provided with installation shaft, and described installation shaft is provided with and described tooth bar meshed gears, and the upper end of described base plate is provided with two rotating shafts;
Mounting panel, it is connected with two described rotating shafts;
Be arranged at the stepping motor at described mounting panel two ends;
Locating shaft, it is connected with the motor shaft of described stepping motor, and coaxially arranged with the motor shaft of stepping motor;
Be arranged at described locating shaft inner bottom surface and the locating groove corresponding with slot in plastics gum cover;
Positioning sheath, it is sheathed on the outside of described locating shaft;
Be arranged on described locating shaft, for locating the activity orientation piece of plastics gum cover.
Preferably, in technique scheme, the mounting means of described locating shaft comprises that at right angle setting, level are installed and the installation of tilting.
Preferably, in technique scheme, described finished product clamp device comprises:
Base;
Be arranged at respectively left riser and the right riser at described base two ends;
Be arranged at the cylinder on described left riser;
Be mounted slidably push pedal and jaw seat on described base, between described push pedal and jaw seat, by the first spring, be connected, the cylinder rod of described cylinder is connected with described push pedal;
Be connected in the push pedal of described institute, and and the guide rod that is slidably matched of described jaw seat, described the first spring housing is located on described guide rod;
One end is connected in the push pedal of described institute, and the other end, through the push rod of described jaw seat, is arranged with the second spring on described push rod;
Be arranged at the jaw in described jaw seat, be provided with a bracer in described jaw, described bracer is connected with push rod.
Preferably, in technique scheme, described finished product output device comprises belt conveyor, and described belt conveyor is horizontally disposed with.
Full-automatic its operation principle of commutator segment assembly machine of gum cover commutator provided by the present invention is, automatic feeding system is by required parts, through filtering out correct operational material, automatically be supplied to ordered arrangement in each storing track, each material reserve channel outlet is connected to adapting device entrance with it, as commutator segment is gone out by orderly exact arrangement in commutator segment part screening vibrations feeding machine, be transported to the entrance of sheet insertion apparatus, after plastic cement is enclosed within and is removed in gum cover part screening vibrator supply machine, arrange in sequence the entrance that is transported to gum cover feeding device, gum cover heater upper heater heated at constant temperature is positioned the plastics gum cover on locating shaft in calibration transfer device subsequently, make its deliquescing, the locating shaft calibration of calibration transfer device after plectrum on commutator segment insertion apparatus vertically inserts in plastics gum cover by commutator segment, insert again lower a slice, until plastic cement cover sticks with commutator segment,
Gum cover feeding device captures the plastics gum cover of its entrance through plastic cement cover feeding device simultaneously, plastic cement cover feeding device will grasp to such an extent that plastic cement cover is inserted on the locating shaft of the calibration transfer device other end subsequently, accurately locate, then finished product replaces with the plastic cement cover of just having installed, after calibration transfer device rotation transfer 180 degree put in place, then continued commutator segment to insert in this locational plastics gum cover gum cover by commutator segment insertion apparatus;
Finished product clamp device takes out finished product and is placed on finished product output device, then is transferred out stably and fallen into square position and take in by finished product transfer device; When finished product clamp device takes out finished product, gum cover feeding device crawl plastics gum cover juxtaposition enters to the locating shaft of calibration transfer device it is accurately located, when the plastic cement cover at the calibration transfer device other end sticks with after commutator segment, calibration transfer device rotates transfer next time; Commutator segment insertion apparatus, gum cover feeding device, gum cover heater, finished product clamp device, finished product output device repeat above-mentioned action subsequently.
Technical scheme of the present invention, bumping procedures by plant equipment manual operation, meet commutator (engine commutator) the industry assembling work post benefit output value, realized commutator assembling automation, improved greatly the efficiency of work, the operation of mechanization is simplified the insertion of commutator segment, guarantees whole manufacture level, and the benefit of product has naturally improved; Along with manual operations is replaced by plant equipment, reduced the amount of labour used in enterprise, the cost investment in enterprise has reduced, and has saved fund, and the management cost in post also declines thereupon.
Accompanying drawing explanation
In order to be illustrated more clearly in the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
The full-automatic commutator segment assembly machine of the gum cover commutator topology layout figure that Fig. 1 provides for the embodiment of the present invention;
In the commutator segment part screening vibrator supply machine of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 2-1 provides for the embodiment of the present invention, commutator segment oppositely falls schematic diagram;
In the commutator segment part screening vibrator supply machine of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 2-2 provide for the embodiment of the present invention, commutator segment falls schematic diagram smoothly;
Structural representation is passed through smoothly for the gum cover feed screening machine gum cover forward of the full-automatic commutator segment assembly machine of gum cover commutator that the embodiment of the present invention provides in Fig. 3-1;
The reverse landing structural representation of gum cover feed screening machine gum cover of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 3-2 provide for the embodiment of the present invention;
The commutator segment insertion apparatus front view of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 4-1 provides for the embodiment of the present invention;
The commutator segment insertion apparatus vertical view of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 4-2 provide for the embodiment of the present invention;
The commutator segment insertion apparatus stereogram of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 4-3 provide for the embodiment of the present invention;
The gum cover feeding device front view of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 5-1 provides for the embodiment of the present invention;
The gum cover feeding device vertical view of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 5-2 provide for the embodiment of the present invention;
The gum cover feeding device stereogram of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 5-3 provide for the embodiment of the present invention;
The gum cover heater front view of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 6-1 provides for the embodiment of the present invention;
The gum cover heater vertical view of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 6-2 provide for the embodiment of the present invention;
The gum cover heater stereogram of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 6-3 provide for the embodiment of the present invention;
In the gum cover heater of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 6-4 provide for the embodiment of the present invention, heater and gum cover protect piece and coordinate schematic diagram;
The calibration transfer device front view of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 7-1 provides for the embodiment of the present invention;
The calibration transfer device vertical view of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 7-2 provide for the embodiment of the present invention;
The calibration transfer device stereogram of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 7-3 provide for the embodiment of the present invention;
The finished product clamp device front view of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 8-1 provides for the embodiment of the present invention;
The finished product clamp device end view of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 8-2 provide for the embodiment of the present invention;
The finished product clamp device stereogram of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 8-3 provide for the embodiment of the present invention;
The finished product output device structure chart of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 9 provides for the embodiment of the present invention;
The structural perspective of the full-automatic commutator segment assembly machine of gum cover commutator that Figure 10 provides for the embodiment of the present invention.
Embodiment
The full-automatic commutator segment assembly machine of gum cover commutator provided by the invention, has realized commutator (engine commutator) assembling automation, greatly improves the efficiency of work.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out to clear, complete description, obviously, the embodiment retouching is only the present invention's part embodiment, rather than whole embodiment.Embodiment based in the present invention, those of ordinary skills, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
Please refer to Fig. 1, Fig. 2-1, Fig. 2-2, Fig. 3-1, Fig. 3-2, Fig. 4-1, Fig. 4-2, Fig. 4-3, Fig. 5-1, Fig. 5-2, Fig. 5-3, Fig. 6-1, Fig. 6-2, Fig. 6-3, Fig. 6-4, Fig. 7-1, Fig. 7-2, Fig. 7-3, Fig. 8-1, Fig. 8-2, Fig. 8-3, Fig. 9 and Figure 10.
The full-automatic commutator segment assembly machine of gum cover commutator provided by the invention, it comprises,
For screening and the commutator segment part screening vibrator supply machine A of the commutator segment that sorts;
Be used for stirring commutator segment, commutator segment inserted to the commutator segment insertion apparatus C of plastics gum cover, a side of described commutator segment insertion apparatus C and described commutator segment part screening vibrator supply machine A join;
Comprise two locating shafts rotatable, for shifting the plastics gum cover being plugged and the calibration transfer device F that plastics gum cover is transported to described commutator segment insertion apparatus C below, described calibration transfer device F is connected with the opposite side of the described commutator segment insertion apparatus C of institute;
For heating the gum cover heater E of the plastics gum cover on described calibration transfer device F locating shaft;
For the gum cover part screening vibrator supply machine B extracting and the plastic cement that sorts overlaps;
The gum cover plastics that provide from described gum cover part screening vibrator supply machine B are positioned over to the described gum cover feeding device D on calibration transfer device F, and described gum cover part screening vibrator supply machine B is connected with gum cover feeding device D;
For finished product being transported to the finished product output device H of square position;
The finished product gripping that described calibration transfer device F is shifted out is also put into the finished product clamp device G on finished product output device H.
Full-automatic its operation principle of commutator segment assembly machine of gum cover commutator provided by the present invention is, automatic feeding system is by required parts, through filtering out correct operational material, automatically be supplied to ordered arrangement in each storing track, each material reserve channel outlet is connected to each device portal, as commutator segment is gone out by orderly exact arrangement in commutator segment part screening vibrations feeding machine A, entrance, the plastic cement that is transported to commutator segment insertion apparatus C arranged the entrance that is transported to gum cover feeding device after being enclosed within and being removed in gum cover part screening vibrator supply machine B in sequence; Gum cover heater E upper heater heated at constant temperature is positioned the plastics gum cover on locating shaft F1 in calibration transfer device F subsequently, make its deliquescing, the locating shaft F1 calibration of calibration transfer device F after plectrum on commutator segment insertion apparatus C vertically inserts in plastics gum cover by commutator segment, insert again lower a slice, until plastic cement cover sticks with commutator segment.
Gum cover feeding device D captures the plastics gum cover of its entrance simultaneously, plastic cement cover feeding device is inserted the plastic cement cover of crawl on the locating shaft of the calibration transfer device F other end subsequently, accurately locate, then finished product replaces with the plastic cement cover of just having installed, after calibration transfer device F rotation transfer 180 degree put in place, then continued commutator segment to insert in this locational plastics gum cover gum cover by commutator segment insertion apparatus C.
Finished product clamp device G takes out finished product, and to be placed into finished product output device H upper, then transferred out stably and fallen into square position and take in by finished product output device H; When finished product clamp device takes out finished product, gum cover feeding device D captures plastics gum cover juxtaposition and enters to the locating shaft F1 of calibration transfer device F it is accurately located, when the plastic cement cover at the calibration transfer device F other end sticks with after commutator segment, calibration transfer device F rotates transfer next time; Commutator segment insertion apparatus C, gum cover feeding device D, gum cover heater E, finished product clamp device G, finished product output device H repeat above-mentioned action subsequently.
Technical scheme of the present invention, bumping procedures by plant equipment manual operation, meet commutator (engine commutator) the industry assembling work post benefit output value, realized commutator assembling automation, improved greatly the efficiency of work, the operation of mechanization is simplified the insertion of commutator segment, guarantees whole manufacture level, and the benefit of product has naturally improved; Along with manual operations is replaced by plant equipment, reduced the amount of labour used in enterprise, the cost investment in enterprise has reduced, and has saved fund, and the management cost in post also declines thereupon.
In the commutator segment part screening vibrator supply machine A providing in the present invention, please refer to Fig. 2-1 and Fig. 2-2, in its feed screening track, have open slot A1, at open slot A1 inferoanterior, be provided with block A2, in open slot A1 bottom, be provided with the arc-shaped trench A3 for discharging.
Commutator segment commutator segment part screening vibrator supply machine A through centrifugal process after, be arranged in a linear and be transferred out, feed screening track only allows a direction to arrange discharging, under the promotion of centrifugal force, commutator segment can fall by nature after advancing to open slot A1 place, when through block A2, due to the long concrete conditions in the establishment of a specific crime of commutator segment, when commutator segment is not stopped by block A2, can fall into smoothly arc-shaped trench A3 discharging; When commutator segment is stopped by block A2, under commutator segment, after can turning over turnback in process, fall into arc-shaped trench A3 discharging, finally the commutator segment having sorted is delivered to commutator segment insertion apparatus C entrance along track.
The gum cover part screening vibrator supply machine B providing in the present invention, please refer to Fig. 3-1 and Fig. 3-2, it comprises the first track B1 and the second track B2, the second track B2 is the track in vertical direction with certain angle, the first track B1 width be arranged on be greater than gum cover whole height half to being less than between gum cover whole height; The first track B1 is horizontal rail and is connected with the base of the second track B2, and the first track B1 and the second track B2 acutangulate.
By the width of the first track B1 be arranged on be greater than gum cover whole height half to being less than between gum cover whole height, so just can utilize the downward principle screening plastics gum cover of gravity, when gum cover part screening vibrator supply machine B work, the face of cylinder face face face of plastics gum cover is affixed on the first track B1, plastics gum cover end face is close to the second track B2, like this when one end that plastic cement is arranged with rib is affixed on the second track B2, plastics gum cover center of gravity is on the first track B1, and now plastics gum cover passes through smoothly; The one end that is arranged with rib when plastic cement is not affixed on the second track B2 above, and plastics gum cover center of gravity is in the first track B1 outside, and plastics gum cover can be slipped in screening from the first track B1, again screening.
The commutator segment insertion apparatus C providing in the present invention please refer to Fig. 4-1, Fig. 4-2 and Fig. 4-3, and it comprises:
Fixed mount, it has the first fixed head C5 and the second fixed head C6 of positioned opposite;
Main mandrel C9, its two ends are set up in respectively on the first fixed head C5 and the second fixed head C6;
Be arranged at cam C2, eccentric wheel C3 and belt wheel C4 on main mandrel C9;
Slidably be arranged at group device saddle C8 on the second fixed head C6, dial device saddle C8 and be provided with the abutting part connecting with eccentric wheel C3;
Be fixed on the plectrum C1 dialling on device saddle C8;
By cam, C2 drives, the saddle C7 that can slide up and down, and saddle C7 is provided with the slideway being slidably matched with plectrum C1.
When commutator segment insertion apparatus C is driven work by belt wheel C4, cam C2 and eccentric wheel C3 synchronous rotary, and Yi Yiquanwei unit, cam C2 drives saddle C7 to move up and down at the slideway coordinating with it, in this while eccentric wheel C3, utilize abutting part to drive and dial device saddle C8 along the slideway slip on saddle C7, such motion mode can extend to be dialled the time that device saddle C8 arrives summit, until the plectrum C1 dialling on device saddle C8 stirs commutator segment, till commutator segment is inserted in plastics gum cover.
The gum cover feeding device D providing in the present invention please refer to Fig. 5-1, Fig. 5-2 and Fig. 5-3, and it comprises:
Pedestal D4;
Be arranged at the cylinder D3 on described pedestal, the cylinder rod of cylinder D3 is provided with buffer unit, and buffer unit is provided with for extracting the locating shaft D1 of plastics gum cover, and locating shaft D1 is provided with activity orientation piece D2.
In gum cover feeding device D, cylinder D3 is as power set, promoting locating shaft D1 stretches in the plastics gum cover that plastic cement cover porch arranges, then activity orientation piece D2 screens is firmly inner at plastics gum cover, with exhaust hood D3, promoting locating shaft D1 shrinks, plastics gum cover is mentioned to the locating shaft top of transferring in calibration transfer device F, and then cylinder D3 promotes locating shaft D1 plastics gum cover is navigated on the locating shaft in calibration transfer device F, then gum cover feeding device D gets back to plastic cement cover entrance and carries out next material loading.
The plastics gum cover heater E providing in the present invention please refer to Fig. 6-1, Fig. 6-2, Fig. 6-3 and Fig. 6-4, and it comprises:
Base;
Be arranged at the power set cylinder E2 on described base;
Slidably be arranged at the hold-down arm on described base, the cylinder rod of described power set cylinder E2 is connected with described hold-down arm;
Be installed on the thermal insulation layer E3 on described hold-down arm;
Be arranged at the heater E1 on described thermal insulation layer E3;
Be used in conjunction with described heater (E1), form a face of cylinder face face, for the gum cover of supporting plastic gum cover, protect piece (E4).
In plastics gum cover heater E, cylinder E2 promotes heater as power set and contacts with the plastics gum cover on calibration transfer device F, carry out homogeneous heating plastics gum cover, make its deliquescing be more conducive to the insertion of commutator segment, until stick with plastics gum cover exhaust hood E2, promote heater away from plastics gum cover, to facilitate the conversion of calibration transfer device, repeat subsequently whole operation; In order to protect gum cover heater E, on hold-down arm, with heater connecting place, thermal insulation layer E3 is housed, avoided due to the damage of heat to device.
Heater also comprises that a gum cover protects piece E4, be that heater E1 and gum cover protect a face of cylinder face face of piece E4 formation, the internal diameter of face of cylinder face face is identical with the external diameter of plastics gum cover, plastics gum cover just can be fixed on heater E1 and gum cover and protects piece E4 and form in the face face of the face of cylinder, ground like this, make plastic cement cover not yielding at work, in the insertion plastic cement that commutator segment is more prone to, increase work efficiency.
Calibration transfer device F provided by the invention Fig. 7-1, Fig. 7-2, Fig. 7-3 and Fig. 6-4, it comprises:
Side plate F10, is provided with tooth bar F8 slidably on it;
Cylinder F11, it is upper that it is arranged on side plate F10, and its cylinder rod is connected with tooth bar F8;
Base plate F9, its lower end is provided with installation shaft, and installation shaft is provided with and tooth bar F8 meshed gears F8, and the upper end of base plate F9 is provided with two rotating shaft F6;
Mounting panel F4, it is connected with two rotating shaft F6;
Be arranged at the stepping motor F5 at mounting panel F4 two ends;
Locating shaft F1, it is connected with the motor shaft of stepping motor F5, and coaxially arranged with the motor shaft of stepping motor F5;
Be arranged at the described locating shaft inner bottom surface locating groove (F12) corresponding with slot in plastics gum cover;
Positioning sheath F2, it is sheathed on the outside of locating shaft F1;
Be arranged at locating shaft F1 upper, for locating the activity orientation piece F3 of plastics gum cover.
In calibration transfer device F, comprise two locating shaft F1, activity orientation piece F3, positioning sheath F2 and status draw-in groove F12 are housed on locating shaft F1, activity orientation piece F3 makes plastics gum cover more stable for extruding plastic gum cover, positioning sheath F2 is used for locating plastics gum cover, locating groove F12 makes the lower end of the commutator segment that inserts in locating groove F12, avoid the dislocation of commutator segment, do not affected the insertion of other commutator segments simultaneously; During work, after completing commutator segment and inserting, stepping motor F5 will index unit of calibration, the slot that makes plastics gum cover just in time with commutator segment insertion apparatus C in plectrum C1 align, make next commutator segment just in time insert in slot; When plastic cement cover sticks with after commutator segment, cylinder F11 drives the tooth bar F8 being installed on side plate F10 to move, tooth bar F8 driven gear F7 rotates, and drives base plate F4 to complete 180 degree rotate, after plastics gum cover sticks with commutator segment again, repeat aforesaid operations with backgear F7 by rotating shaft F6.
In order further to optimize technique scheme, needs in order to produce in calibration transfer device F, and meet the rational deployment to installation space, can locating shaft F1 at right angle setting, level is installed and tilt to install, and guarantees the carrying out of production process smoothness.
Finished product clamp device G provided by the invention please refer to Fig. 8-1, Fig. 8-2 and Fig. 8-3, and it comprises:
Base G6;
Be arranged at respectively left riser G1 and the right riser G5 at base G6 two ends;
Be arranged at the cylinder G2 on left riser G1;
Be mounted slidably push pedal G3 and jaw seat G4 on base (G6), between push pedal G3 and jaw seat G4, by the first spring G7, be connected, the cylinder rod of cylinder G2 is connected with described push pedal G3;
Be connected to described push pedal G3 upper, and and the guide rod G12 that is slidably matched of jaw seat G4, the first spring G7 is sheathed on guide rod G12;
It is upper that one end is connected to described push pedal G3, and the other end, through the push rod G10 of jaw seat G4, is arranged with the second spring G11 on push rod G10;
Be arranged at the jaw G8 in jaw seat G4, be provided with a bracer G9 in jaw G8, bracer G9 is connected with push rod G10.
The cylinder G being installed on left riser of take in finished product clamp device G is power set, cylinder G acts on push pedal G, push pedal G compresses the first spring G and drives link rod G to compress the second spring G to promote gripper seat G and outwards move, the push rod G promotion bracer G being connected with push pedal moves and struts gripper G simultaneously, finished product is partly entered in gripper G, with exhaust hood G, retract, under the effect of the second spring G restoring force, promote push rod G side shifting inwards, and then bracer G regains, gripper G resets and clamps firmly finished product, gripper seat G leaves right riser G simultaneously, the first spring G also slowly resets, finally by the contraction of push pedal G, mention finished product and transferred in finished product output device H.
Finished product output device H provided by the invention please refer to Fig. 9, comprises belt conveyor H1, and belt conveyor H1 is horizontally disposed with; The finished product that finished product clamp device G shifts is placed directly on the belt conveyor H1 of finished product output device H, and with rear carrier, H1 is directly transported to finished product in square position and takes in.
Above-mentioned explanation to the disclosed embodiments, makes professional and technical personnel in the field can realize or use the present invention.To the multiple modification of these embodiment, will be apparent for those skilled in the art, General Principle as defined herein can, in the situation that not departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (9)
1. the full-automatic commutator segment assembly machine of gum cover commutator, is characterized in that, comprise,
For screening and the commutator segment part screening vibrator supply machine (A) of the commutator segment that sorts;
Be used for stirring commutator segment, commutator segment inserted to the commutator segment insertion apparatus (C) of plastics gum cover, a side of described commutator segment insertion apparatus (C) and described commutator segment part screening vibrator supply machine (A) join;
Comprise two locating shafts rotatable, for shifting the plastics gum cover being plugged and the calibration transfer device (F) that plastics gum cover is transported to described commutator segment insertion apparatus (C) below, described calibration transfer device (F) is connected with the opposite side of described commutator segment insertion apparatus (C);
Be used for heating the gum cover heater (E) of the plastics gum cover on described calibration transfer device (F) locating shaft;
For the gum cover part screening vibrator supply machine (B) extracting and the plastic cement that sorts overlaps, described gum cover part screening vibrator supply machine (B) comprising: the first track (B1) and the second track (B2), described the second track (B2) is the track in vertical direction with certain angle, described the first track (B1) width be arranged on be greater than gum cover whole height half to being less than between gum cover whole height; Described the first track (B1) is horizontal rail and is connected with the base of described the second track (B2), and described the first track (B1) and described the second track (B2) acutangulate;
The gum cover plastics that provide from described gum cover part screening vibrator supply machine (B) are positioned over to the described gum cover feeding device (D) on calibration transfer device (F), and described gum cover part screening vibrator supply machine (B) is connected with gum cover feeding device (D);
For finished product being transported to the finished product output device (H) of square position;
The finished product gripping that described calibration transfer device (F) is shifted out is also put into the finished product clamp device (G) on finished product output device (H).
2. the full-automatic commutator segment assembly machine of gum cover commutator according to claim 1, it is characterized in that, in the feed screening track of described commutator segment part screening vibrator supply machine (A), have open slot (A1), before described open slot (A1) is lower, be provided with block (A2), in described open slot (A1) bottom, be provided with the arc-shaped trench (A3) for discharging.
3. the full-automatic commutator segment assembly machine of gum cover commutator according to claim 1, is characterized in that, described commutator segment insertion apparatus (C) comprising:
Fixed mount, it has the first fixed head (C5) and second fixed head (C6) of positioned opposite;
Main mandrel (C9), its two ends are set up in respectively on the first fixed head (C5) and the second fixed head (C6);
Be arranged at cam (C2), eccentric wheel (C3) and belt wheel (C4) on described main mandrel (C9);
Slidably be arranged at group device saddle (C8) on described the second fixed head (C6), described group of device saddle (C8) is provided with the abutting part connecting with eccentric wheel (C3);
Be fixed on the described plectrum (C1) of dialling on device saddle (C8);
By described cam (C2), driven, the saddle that can slide up and down (C7), described saddle (C7) is provided with the slideway being slidably matched with described plectrum (C1).
4. the full-automatic commutator segment assembly machine of gum cover commutator according to claim 1, is characterized in that, described gum cover feeding device (D) comprising:
Pedestal (D4);
Be arranged at the cylinder (D3) on described pedestal (D4), the cylinder rod of described cylinder (D3) is provided with buffer unit, described buffer unit is provided with the locating shaft (D1) for extracting plastics gum cover, and described locating shaft (D1) is provided with activity orientation piece (D2).
5. the full-automatic commutator segment assembly machine of gum cover commutator according to claim 1, is characterized in that, described plastics gum cover heater (E) comprising:
Base;
Be arranged at the power set cylinder (E2) on described base;
Slidably be arranged at the hold-down arm on described base, the cylinder rod of described power set cylinder (E2) is connected with described hold-down arm;
Be installed on the thermal insulation layer (E3) on described hold-down arm;
Be arranged at the heater (E1) on described thermal insulation layer (E3);
Be used in conjunction with described heater (E1), form a face of cylinder, for the gum cover of supporting plastic gum cover, protect piece (E4).
6. the full-automatic commutator segment assembly machine of gum cover commutator according to claim 1, is characterized in that, described calibration transfer device (F) comprising:
Side plate (F10), which is provided with slidably tooth bar (F8);
Cylinder (F11), it is upper that it is arranged on described side plate (F10), and its cylinder rod is connected with described tooth bar (F8);
Base plate (F9), its lower end is provided with installation shaft, and described installation shaft is provided with and described tooth bar (F8) meshed gears (F8), and the upper end of described base plate (F9) is provided with two rotating shafts (F6);
Mounting panel (F4), it is connected with two described rotating shafts (F6);
Be arranged at the stepping motor (F5) at described mounting panel (F4) two ends;
Locating shaft (F1), it is connected with the motor shaft of described stepping motor (F5), and coaxially arranged with the motor shaft of stepping motor (F5);
Be arranged at the described locating shaft inner bottom surface locating groove (F12) corresponding with slot in plastics gum cover;
Positioning sheath (F2), it is located at the outside of described locating shaft (F1);
Be arranged at described locating shaft (F1) upper, for locating the activity orientation piece (F3) of plastics gum cover.
7. the full-automatic commutator segment assembly machine of gum cover commutator according to claim 5, is characterized in that, the mounting means of described locating shaft (F1) comprises that at right angle setting, level install and tilt to install.
8. the full-automatic commutator segment assembly machine of gum cover commutator according to claim 1, is characterized in that, described finished product clamp device (G) comprising:
Base (G6);
Be arranged at respectively left riser (G1) and the right riser (G5) at described base (G6) two ends;
Be arranged at the cylinder (G2) on described left riser (G1);
Be mounted slidably push pedal (G3) and jaw seat (G4) on described base (G6), between described push pedal (G3) and described jaw seat (G4), by the first spring (G7), be connected, the cylinder rod of described cylinder (G2) is connected with described push pedal (G3);
Be connected to described push pedal (G3) upper, and and the guide rod (G12) that is slidably matched of described jaw seat (G4), described the first spring (G7) is sheathed on described guide rod (G12);
It is upper that one end is connected to described push pedal (G3), and the other end, through the push rod (G10) of described jaw seat (G4), is arranged with the second spring (G11) on described push rod (G10);
Be arranged at the jaw (G8) in described jaw seat (G4), be provided with a bracer (G9) in described jaw (G8), described bracer (G9) is connected with push rod (G10).
9. the full-automatic commutator segment assembly machine of gum cover commutator according to claim 1, is characterized in that, described finished product output device (H) comprises belt conveyor (H1), and described belt conveyor (H1) is horizontally disposed with.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110425573.5A CN102496830B (en) | 2011-12-16 | 2011-12-16 | Full-automatic commutator bar assembly machine of rubber sleeve commutator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110425573.5A CN102496830B (en) | 2011-12-16 | 2011-12-16 | Full-automatic commutator bar assembly machine of rubber sleeve commutator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102496830A CN102496830A (en) | 2012-06-13 |
| CN102496830B true CN102496830B (en) | 2014-03-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110425573.5A Expired - Fee Related CN102496830B (en) | 2011-12-16 | 2011-12-16 | Full-automatic commutator bar assembly machine of rubber sleeve commutator |
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| CN (1) | CN102496830B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104218428B (en) * | 2013-05-29 | 2016-07-06 | 华瑞电器股份有限公司 | The quick screening sleeve pressing machine of diverter and screening gland method |
| CN104218427B (en) * | 2013-05-29 | 2016-12-28 | 华瑞电器股份有限公司 | Diverter automatic screening sleeve pressing machine and screening gland method |
| CN104009363A (en) * | 2014-05-28 | 2014-08-27 | 温州科奇比威自动化设备有限公司 | Positioning and feeding mechanism for rubber cores |
| CN104242012B (en) * | 2014-09-04 | 2017-10-13 | 黄其清 | Skeleton glue core screens the charging tray that shakes |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005229773A (en) * | 2004-02-16 | 2005-08-25 | Matsushita Electric Ind Co Ltd | Motor |
| CN201504006U (en) * | 2009-09-27 | 2010-06-09 | 黄辉荣 | Commutator segment insertion mechanism of full-automatic motor commutator assembler |
| CN201508991U (en) * | 2009-09-27 | 2010-06-16 | 黄辉荣 | Assembly machine for fully-automatic motor commutator |
| CN202695945U (en) * | 2011-12-16 | 2013-01-23 | 温州科奇比威自动化设备有限公司 | Full-automatic commutator segment assembling machine of rubber sleeve commutator |
-
2011
- 2011-12-16 CN CN201110425573.5A patent/CN102496830B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005229773A (en) * | 2004-02-16 | 2005-08-25 | Matsushita Electric Ind Co Ltd | Motor |
| CN201504006U (en) * | 2009-09-27 | 2010-06-09 | 黄辉荣 | Commutator segment insertion mechanism of full-automatic motor commutator assembler |
| CN201508991U (en) * | 2009-09-27 | 2010-06-16 | 黄辉荣 | Assembly machine for fully-automatic motor commutator |
| CN202695945U (en) * | 2011-12-16 | 2013-01-23 | 温州科奇比威自动化设备有限公司 | Full-automatic commutator segment assembling machine of rubber sleeve commutator |
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| CN102496830A (en) | 2012-06-13 |
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