CN102496830A - Full-automatic commutator bar assembly machine of rubber sleeve commutator - Google Patents
Full-automatic commutator bar assembly machine of rubber sleeve commutator Download PDFInfo
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- CN102496830A CN102496830A CN2011104255735A CN201110425573A CN102496830A CN 102496830 A CN102496830 A CN 102496830A CN 2011104255735 A CN2011104255735 A CN 2011104255735A CN 201110425573 A CN201110425573 A CN 201110425573A CN 102496830 A CN102496830 A CN 102496830A
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Abstract
The invention provides a full-automatic commutator bar assembly machine of a rubber sleeve commutator. The machine comprises a commutator bar part screening vibration feeder, a rubber sleeve part screening vibration feeder, a commutator bar inserting device, a rubber sleeve loading device, a rubber sleeve heating device, an indexing transfer device, a finished product clamping device and a finished product output device. In the technical scheme provided by the invention, manual operation is replaced by the work of mechanical equipment, the benefit and yield of the assembly worker post in the commutator (motor commutator) industry are met, automatic commutator assembly is realized, the working efficiency is greatly improved, the commutator insertion is simplified due to the mechanical operation, the whole manufacturing level is ensured, and the benefits of the product are increased naturally; and moreover, since the manual operation is replaced by mechanical equipment, the labor amount in enterprises is reduced, the cost investment of the enterprises is lowered, the fund is saved, and the administrative cost of the post is lowered therewith.
Description
Technical field
The present invention relates to commutator industrial technology field, the full-automatic commutator segment assembly machine of particularly a kind of gum cover commutator.
Background technology
Assembling post in commutator (engine commutator) the industry processing procedure operation is the primary basis of commutator (engine commutator) production link at present, and is also higher because of its degree of difficulty, solves the production problem so remain in the industry with artificial main assembling mode.
Original basic part is a copper type body part in commutator (engine commutator) structure; It is arranged with orderly cylindrical so in structure; Insulating properties relation between directivity differentiation about having and copper body and the copper body; The copper type body part of diffusing shape must progressively be arranged in face of cylinder type body by the support of plastics gum cover in assembling, necessarily require the operating personnel that copper type body part screening correct direction is filled out row in the alignment processes, because the distortion of plastics gum cover is very big; Artificial when arranging, be difficult to insert in the plastics gum cover during last several commutator segments.
Because the leading individuality of this production process is still the workman; It is slow to have caused the assembling post of commutator (engine commutator) industry processing procedure operation must become in the industry operation operating efficiency; Product quality is difficult for the post of assurance; And then it is not high benefit to have occurred, and the amount of labour used is big, and the post management cost is difficult to problems such as compression.
Summary of the invention
The invention provides the full-automatic commutator segment assembly machine of a kind of gum cover commutator, realized commutator (engine commutator) assembling automation, improve the efficient of work greatly.
The full-automatic commutator segment assembly machine of gum cover commutator provided by the invention, it comprises,
Be used to screen and the commutator segment part screening vibrator supply machine of the commutator segment that sorts;
Be used to stir commutator segment, the commutator segment that commutator segment is inserted the plastics gum cover inserts device, and a side and said commutator segment part screening vibrator supply machine that said commutator segment inserts device join;
It is rotatable to comprise two locating shafts, is used to shift insert good plastics gum cover and the plastics gum cover is transported to the calibration transfer device that said commutator segment inserts the device below, and said calibration transfer device links to each other in the opposite side that said commutator segment inserts device;
Be used for heating the gum cover heater of the plastics gum cover on the said calibration transfer device locating shaft;
Be used to extract and the gum cover part screening vibrator supply machine of the plastic cement cover that sorts;
The gum cover plastics that will from said gum cover part screening vibrator supply machine, provide are positioned over the said gum cover feeding device on the calibration transfer device, and said gum cover part screening vibrator supply machine links to each other with the gum cover feeding device;
Be used for finished product is transported to the finished product output device of square position;
The finished product gripping that said calibration transfer device is shifted is out also put into the finished product clamp device on the finished product output device.
Preferably, in technique scheme, have open slot in the feed screening track of said commutator segment part screening vibrator supply machine, be provided with block before under said open slot, be provided with the arc-shaped trench that is used for discharging in said open slot bottom.
Preferably; In technique scheme; Said gum cover part screening vibrator supply machine comprises: first track and second track; Said second track is the track angled with vertical direction, and said first track width is arranged on greater than the half the of gum cover whole height and arrives less than between the gum cover whole height; Said first track is horizontal rail and links to each other with the base of said second track that said first track and said second track acutangulate.
Preferably, in technique scheme, said commutator segment inserts device and comprises:
Fixed mount, it has first fixed head and second fixed head of positioned opposite;
Main mandrel, its two ends are set up in respectively on first fixed head and second fixed head;
Be arranged at cam, eccentric wheel and belt wheel on the said main mandrel;
Slidably be arranged at group device saddle on said second fixed head, said group of device saddle is provided with the abutting part that connects with eccentric wheel;
Be fixed on the said group of plectrum on the device saddle;
By said cam drive, the saddle that can slide up and down, said saddle is provided with the slideway that is slidingly matched with said plectrum.
Preferably, in technique scheme, said gum cover feeding device comprises:
Pedestal;
Be arranged at the cylinder on the said pedestal, the cylinder rod of said cylinder is provided with buffer unit, and said buffer unit is provided with the locating shaft that is used to extract the plastics gum cover, and said locating shaft is provided with the activity orientation piece.
Preferably, in technique scheme, said gum cover heater comprises:
Base;
Be arranged at the power set cylinder on the said base;
Slidably be arranged at the hold-down arm on the said base, the cylinder rod of said power set cylinder links to each other with said hold-down arm;
Be installed on the thermal insulation layer on the said hold-down arm;
Be arranged at the heater on the said thermal insulation layer;
Be used with said heater, form a face of cylinder face face, the gum cover that is used to support the plastics gum cover protects piece.
Preferably, in technique scheme, said calibration transfer device comprises:
Side plate which is provided with tooth bar slidably;
Cylinder, it is installed on the said side plate, and its cylinder rod links to each other with said tooth bar;
Base plate, its lower end is provided with installation shaft, and said installation shaft is provided with and said tooth bar meshed gears, and the upper end of said base plate is provided with two rotating shafts;
Mounting panel, it links to each other with two said rotating shafts;
Be arranged at the stepping motor at said mounting panel two ends;
Locating shaft, it links to each other with the motor shaft of said stepping motor, and with the motor shaft coaxial arrangement of stepping motor;
Be arranged at said locating shaft inner bottom surface and with the plastics gum cover in the corresponding locating groove of slot;
Positioning sheath, it is sheathed on the outside of said locating shaft;
Be arranged on the said locating shaft, be used to locate the activity orientation piece of plastics gum cover.
Preferably, in technique scheme, the mounting means of said locating shaft comprises that vertical installation, level are installed and the installation of tilting.
Preferably, in technique scheme, said finished product clamp device comprises:
Base;
Be arranged at the left riser and the right riser at said base two ends respectively;
Be arranged at the cylinder on the said left riser;
Be mounted slidably push pedal and jaw seat on said base, link to each other through first spring between said push pedal and the jaw seat, the cylinder rod of said cylinder links to each other with said push pedal;
Be connected in the push pedal of said institute, and the guide rod that is slidingly matched with said jaw seat, said first spring housing is located on the said guide rod;
One end is connected in the push pedal of said institute, and the other end passes the push rod of said jaw seat, is arranged with second spring on the said push rod;
Be arranged at the jaw in the said jaw seat, be provided with a bracer in the said jaw, said bracer links to each other with push rod.
Preferably, in technique scheme, said finished product output device comprises belt conveyor, and said belt conveyor is horizontally disposed with.
Full-automatic its operation principle of commutator segment assembly machine of gum cover commutator provided by the present invention does; Automatically feeding system is with required parts; Through filtering out correct operational material; Automatically supply in each storing track and arrange in order, each material reserve channel exports and is connected to adapting device inlet with it, is gone out by orderly exact arrangement in commutator segment part screening vibrations feeding machine like commutator segment; Be transported to inlet, plastic cement that sheet inserts device be enclosed within be removed in the gum cover part screening vibrator supply machine after, arrange the inlet that is transported to the gum cover feeding device in sequence; Gum cover heater upper heater heated at constant temperature is positioned the plastics gum cover on the locating shaft in the calibration transfer device subsequently; Make its deliquescing; Plectrum on the commutator segment insertion device vertically inserts commutator segment the locating shaft calibration of back calibration transfer device in the plastics gum cover; Insert a slice down again, till the plastics gum cover sticks with commutator segment;
The gum cover feeding device grasps the plastics gum cover of its inlet through plastic cement cover feeding device simultaneously; Plastic cement cover feeding device will grasp to such an extent that the plastic cement cover is inserted on the locating shaft of the calibration transfer device other end subsequently; Accurately locate; Finished product and firm plastic cement cover transposition of installing after calibration transfer device rotation transfer 180 degree put in place, insert device by commutator segment again and continue commutator segment is inserted in this locational plastics gum cover gum cover then;
The finished product clamp device takes out finished product and is placed on the finished product output device, is transferred out stably by the finished product transfer device to fall into the square position and take in again; The gum cover feeding device grasps the plastics gum cover and is presented on the locating shaft of calibration transfer device and makes its accurate location when the finished product clamp device takes out finished product; After the plastics gum cover at the calibration transfer device other end stuck with commutator segment, the calibration transfer device rotated transfer next time; The device of commutator segment insertion subsequently, gum cover feeding device, gum cover heater, finished product clamp device, finished product output device repeat above-mentioned action.
Technical scheme of the present invention; Bumping procedures through plant equipment manual operation, satisfy commutator (engine commutator) the industry assembling worker post benefit output value, realized commutator assembling automation; Improved the efficient of work greatly; The operation of mechanization makes the insertion of commutator segment oversimplify, and guarantees whole manufacture level, and the benefit of product has naturally improved; Along with manual operations is replaced by plant equipment, reduced the amount of labour used in the enterprise, the cost investment in the enterprise has reduced, and has practiced thrift fund, and the management cost in post also descends thereupon.
Description of drawings
In order to be illustrated more clearly in the present invention or technical scheme of the prior art; To do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art below; Obviously, the accompanying drawing in describing below only is some embodiments of the present invention, for those of ordinary skills; Under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to these accompanying drawings.
The full-automatic commutator segment assembly machine of the gum cover commutator topology layout figure that Fig. 1 provides for the embodiment of the invention;
Commutator segment oppositely falls sketch map in the commutator segment part screening vibrator supply machine of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 2-1 provides for the embodiment of the invention;
Commutator segment falls sketch map smoothly in the commutator segment part screening vibrator supply machine of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 2-2 provides for the embodiment of the invention;
Fig. 3-1 passes through structural representation smoothly for the gum cover feed screening machine gum cover forward of the full-automatic commutator segment assembly machine of gum cover commutator that the embodiment of the invention provides;
The reverse landing structural representation of gum cover feed screening machine gum cover of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 3-2 provides for the embodiment of the invention;
Fig. 4-1 inserts the device front view for the commutator segment of the full-automatic commutator segment assembly machine of gum cover commutator that the embodiment of the invention provides;
Fig. 4-2 inserts the device vertical view for the commutator segment of the full-automatic commutator segment assembly machine of gum cover commutator that the embodiment of the invention provides;
Fig. 4-3 inserts the device stereogram for the commutator segment of the full-automatic commutator segment assembly machine of gum cover commutator that the embodiment of the invention provides;
The gum cover feeding device front view of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 5-1 provides for the embodiment of the invention;
The gum cover feeding device vertical view of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 5-2 provides for the embodiment of the invention;
The gum cover feeding device stereogram of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 5-3 provides for the embodiment of the invention;
The gum cover heater front view of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 6-1 provides for the embodiment of the invention;
The gum cover heater vertical view of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 6-2 provides for the embodiment of the invention;
The gum cover heater stereogram of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 6-3 provides for the embodiment of the invention;
Heater and gum cover protect piece and cooperate sketch map in the gum cover heater of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 6-4 provides for the embodiment of the invention;
The calibration transfer device front view of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 7-1 provides for the embodiment of the invention;
The calibration transfer device vertical view of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 7-2 provides for the embodiment of the invention;
The calibration transfer device stereogram of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 7-3 provides for the embodiment of the invention;
The finished product clamp device front view of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 8-1 provides for the embodiment of the invention;
The finished product clamp device end view of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 8-2 provides for the embodiment of the invention;
The finished product clamp device stereogram of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 8-3 provides for the embodiment of the invention;
The finished product output device structure chart of the full-automatic commutator segment assembly machine of gum cover commutator that Fig. 9 provides for the embodiment of the invention;
The structural perspective of the full-automatic commutator segment assembly machine of gum cover commutator that Figure 10 provides for the embodiment of the invention.
Embodiment
The full-automatic commutator segment assembly machine of gum cover commutator provided by the invention has been realized commutator (engine commutator) assembling automation, improves the efficient of work greatly.
To combine the accompanying drawing in the embodiment of the invention below, the technical scheme in the embodiment of the invention is carried out clear, complete description, obviously, the embodiment that is retouched only is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills are not making the every other embodiment that is obtained under the creative work prerequisite, all belong to the scope of the present invention's protection.
Please refer to Fig. 1, Fig. 2-1, Fig. 2-2, Fig. 3-1, Fig. 3-2, Fig. 4-1, Fig. 4-2, Fig. 4-3, Fig. 5-1, Fig. 5-2, Fig. 5-3, Fig. 6-1, Fig. 6-2, Fig. 6-3, Fig. 6-4, Fig. 7-1, Fig. 7-2, Fig. 7-3, Fig. 8-1, Fig. 8-2, Fig. 8-3, Fig. 9 and Figure 10.
The full-automatic commutator segment assembly machine of gum cover commutator provided by the invention, it comprises,
Be used to screen and the commutator segment part screening vibrator supply machine A of the commutator segment that sorts;
Be used to stir commutator segment, the commutator segment that commutator segment is inserted the plastics gum cover inserts device C, and a side and said commutator segment part screening vibrator supply machine A that said commutator segment inserts device C join;
It is rotatable to comprise two locating shafts, is used to shift insert good plastics gum cover and the plastics gum cover is transported to the calibration transfer device F that said commutator segment inserts device C below, and said calibration transfer device F links to each other with the opposite side of the commutator segment insertion device C of said institute;
Be used for heating the gum cover heater E of the plastics gum cover on the said calibration transfer device F locating shaft;
Be used to extract and the gum cover part screening vibrator supply machine B of the plastic cement cover that sorts;
The gum cover plastics that will from said gum cover part screening vibrator supply machine B, provide are positioned over the said gum cover feeding device D on the calibration transfer device F, and said gum cover part screening vibrator supply machine B links to each other with gum cover feeding device D;
Be used for finished product is transported to the finished product output device H of square position;
The finished product gripping that said calibration transfer device F is shifted is out also put into the finished product clamp device G on the finished product output device H.
Full-automatic its operation principle of commutator segment assembly machine of gum cover commutator provided by the present invention does; Automatically feeding system is with required parts; Through filtering out correct operational material; Automatically supply to arrangement in order in each storing track, each material reserve channel outlet is connected to each device portal, is gone out by orderly exact arrangement in commutator segment part screening vibrations feeding machine A like commutator segment; Inlet, the plastic cement that is transported to commutator segment insertion device C arranged the inlet that is transported to the gum cover feeding device after being enclosed within and being removed in the gum cover part screening vibrator supply machine B in sequence; Gum cover heater E upper heater heated at constant temperature is positioned the plastics gum cover on the locating shaft F1 among the calibration transfer device F subsequently; Make its deliquescing; Plectrum on the commutator segment insertion device C vertically inserts commutator segment the locating shaft F1 calibration of calibration transfer device F in back in the plastics gum cover; Insert a slice down again, till the plastics gum cover sticks with commutator segment.
Gum cover feeding device D grasps the plastics gum cover of its inlet simultaneously; Plastic cement cover feeding device is inserted the plastic cement cover that grasps on the locating shaft of the calibration transfer device F other end subsequently; Accurately locate; Finished product and firm plastic cement cover transposition of installing after calibration transfer device F rotation transfer 180 degree put in place, insert device C by commutator segment again and continue commutator segment is inserted in this locational plastics gum cover gum cover then.
Finished product clamp device G takes out finished product and is placed on the finished product output device H, is transferred out stably by finished product output device H to fall into the square position and take in again; When the finished product clamp device takes out finished product; Gum cover feeding device D grasps the plastics gum cover and is presented on the locating shaft F1 of calibration transfer device F and makes its accurate location; After the plastics gum cover at the calibration transfer device F other end stuck with commutator segment, calibration transfer device F rotated transfer next time; The device of commutator segment insertion subsequently C, gum cover feeding device D, gum cover heater E, finished product clamp device G, finished product output device H repeat above-mentioned action.
Technical scheme of the present invention; Bumping procedures through plant equipment manual operation, satisfy commutator (engine commutator) the industry assembling worker post benefit output value, realized commutator assembling automation; Improved the efficient of work greatly; The operation of mechanization makes the insertion of commutator segment oversimplify, and guarantees whole manufacture level, and the benefit of product has naturally improved; Along with manual operations is replaced by plant equipment, reduced the amount of labour used in the enterprise, the cost investment in the enterprise has reduced, and has practiced thrift fund, and the management cost in post also descends thereupon.
Among the commutator segment part screening vibrator supply machine A that provides in the present invention, please refer to Fig. 2-1 and Fig. 2-2, have open slot A1 in its feed screening track, be provided with block A2, be provided with the arc-shaped trench A3 that is used for discharging in open slot A1 bottom at open slot A1 inferoanterior.
Commutator segment commutator segment part screening vibrator supply machine A through centrifugal process after; Being arranged in a linear is transferred out, and feed screening track only allows a direction to arrange discharging, under the promotion of centrifugal force; Commutator segment can fall by nature after advancing to open slot A1 place; Through block A2 the time,, when commutator segment is not stopped by block A2, can fall into arc-shaped trench A3 discharging smoothly owing to the long concrete conditions in the establishment of a specific crime of commutator segment; When commutator segment is stopped by block A2, after can turning over turnback in the process, fall into arc-shaped trench A3 discharging under the commutator segment, the good commutator segment that will sort is at last delivered to commutator segment along track and is inserted device C inlet.
The gum cover part screening vibrator supply machine B that provides in the present invention; Please refer to Fig. 3-1 and Fig. 3-2; It comprises the first track B1 and the second track B2; The second track B2 is the track angled with vertical direction, and the first track B1 width is arranged on greater than the half the of gum cover whole height and arrives less than between the gum cover whole height; The first track B1 is horizontal rail and links to each other with the base of the second track B2 that the first track B1 and the second track B2 acutangulate.
The width of the first track B1 is arranged on half the to less than between the gum cover whole height greater than the gum cover whole height; Like this with regard to the downward principle screening plastics gum cover of gravity capable of using; When gum cover part screening vibrator supply machine B work; The face of cylinder face face face of plastics gum cover is affixed on the first track B1, and plastics gum cover end face is close to the second track B2, and an end that is arranged with rib when plastic cement like this is affixed on the second track B2; Plastics gum cover center of gravity is on the first track B1, and this moment, the plastics gum cover passed through smoothly; An end that is arranged with rib when plastic cement is not affixed on the second track B2, and then plastics gum cover center of gravity is in first track B1 outside, and the plastics gum cover can be slipped in the screening from the first track B1, again screening.
The commutator segment that provides in the present invention inserts device C and please refer to Fig. 4-1, Fig. 4-2 and Fig. 4-3, and it comprises:
Fixed mount, it has the first fixed head C5 and the second fixed head C6 of positioned opposite;
Main mandrel C9, its two ends are set up in respectively on the first fixed head C5 and the second fixed head C6;
Be arranged at cam C2, eccentric wheel C3 and belt wheel C4 on the main mandrel C9;
Slidably be arranged at group device saddle C8 on the second fixed head C6, dial device saddle C8 and be provided with the abutting part that connects with eccentric wheel C3;
Be fixed on the plectrum C1 that dials on the device saddle C8;
Drive by cam C2, the saddle C7 that can slide up and down, saddle C7 is provided with the slideway that is slidingly matched with plectrum C1.
When commutator segment inserts device C by belt wheel C4 drive work; Cam C2 and eccentric wheel C3 rotate synchronously, and are unit with a circle, and cam C2 drives saddle C7 and moves up and down at the slideway that cooperates with it; Utilizing abutting part to drive group device saddle C8 in this while eccentric wheel C3 slides along the slideway on the saddle C7; Such motion mode can prolong to be dialled the time that device saddle C8 arrives the summit, till the plectrum C1 that dials on the device saddle C8 stirs commutator segment, inserts commutator segment in the plastics gum cover.
The gum cover feeding device D that provides among the present invention please refer to Fig. 5-1, Fig. 5-2 and Fig. 5-3, and it comprises:
Pedestal D4;
Be arranged at the cylinder D3 on the said pedestal, the cylinder rod of cylinder D3 is provided with buffer unit, and buffer unit is provided with the locating shaft D1 that is used to extract the plastics gum cover, and locating shaft D1 is provided with activity orientation piece D2.
In gum cover feeding device D; Cylinder D3 is as power set; Promoting locating shaft D1 stretches in the good plastics gum cover of plastic cement cover porch arrangement; Activity orientation piece D2 screens firmly is inner at the plastics gum cover then, promotes locating shaft D1 with exhaust hood D3 and shrinks, and the plastics gum cover is mentioned the locating shaft top of transferring among the calibration transfer device F; And then cylinder D3 promotes locating shaft D1 the plastics gum cover navigated on the locating shaft among the calibration transfer device F, and gum cover feeding device D gets back to the material loading that plastic cement cover inlet carries out next time then.
The plastics gum cover heater E that provides in the present invention please refer to Fig. 6-1, Fig. 6-2, Fig. 6-3 and Fig. 6-4, and it comprises:
Base;
Be arranged at the power set cylinder E2 on the said base;
Slidably be arranged at the hold-down arm on the said base, the cylinder rod of said power set cylinder E2 links to each other with said hold-down arm;
Be installed on the thermal insulation layer E3 on the said hold-down arm;
Be arranged at the heater E1 on the said thermal insulation layer E3;
(E1) is used with said heater, forms a face of cylinder face face, and the gum cover that is used to support the plastics gum cover protects piece (E4).
In plastics gum cover heater E; Cylinder E2 promotes heater as power set and contacts with plastics gum cover on the calibration transfer device F; Come even heating of plastic gum cover, make its deliquescing be more conducive to the insertion of commutator segment, promote heater away from the plastics gum cover up to sticking with plastics gum cover exhaust hood E2; To make things convenient for the conversion of calibration transfer device, repeat whole operation subsequently; In order to protect gum cover heater E, on hold-down arm, thermal insulation layer E3 is housed with the heater connecting place, avoided because the damage of heat installing.
Heater comprises that also a gum cover protects piece E4; Be that heater E1 and gum cover protect face of cylinder face face of piece E4 formation; The internal diameter of face of cylinder face face is identical with the external diameter of plastics gum cover, and the plastics gum cover just can be fixed on heater E1 and gum cover and protects piece E4 and constitute in the face face of the face of cylinder, ground like this, and it is not yielding to make that plastic cement is enclosed within the work; In the insertion plastic cement that commutator segment is more prone to, increase work efficiency.
Calibration transfer device F Fig. 7-1 provided by the invention, Fig. 7-2, Fig. 7-3 and Fig. 6-4, it comprises:
Side plate F10 is provided with tooth bar F8 slidably on it;
Cylinder F11, it is installed on the side plate F10, and its cylinder rod links to each other with tooth bar F8;
Base plate F9, its lower end is provided with installation shaft, and installation shaft is provided with and tooth bar F8 meshed gears F8, and the upper end of base plate F9 is provided with two rotating shaft F6;
Mounting panel F4, it links to each other with two rotating shaft F6;
Be arranged at the stepping motor F5 at mounting panel F4 two ends;
Locating shaft F1, its motor shaft with stepping motor F5 links to each other, and with the motor shaft coaxial arrangement of stepping motor F5;
Be arranged at the corresponding locating groove of slot (F12) in said locating shaft inner bottom surface and the plastics gum cover;
Positioning sheath F2, it is sheathed on the outside of locating shaft F1;
Be arranged on the locating shaft F1, be used to locate the activity orientation piece F3 of plastics gum cover.
In calibration transfer device F, comprise two locating shaft F1; Activity orientation piece F3, positioning sheath F2 and status draw-in groove F12 are housed on locating shaft F1; Activity orientation piece F3 is used for the extruding plastic gum cover makes the plastics gum cover more stable, and positioning sheath F2 is used to locate the plastics gum cover, and the lower end of the feasible commutator segment that inserts of locating groove F12 is in the locating groove F12; Avoid the dislocation of commutator segment, do not influenced the insertion of other commutator segments simultaneously; During work, after accomplishing a commutator segment and inserting, stepping motor F5 will index unit of calibration, and the slot of plastics gum cover is just in time aligned with the plectrum C1 that commutator segment inserts among the device C, makes next commutator segment just in time insert in the slot; After the plastics gum cover sticks with commutator segment; Cylinder F11 drives the tooth bar F8 that is installed on the side plate F10 and moves; Tooth bar F8 driven gear F7 rotates, and drives base plate F4 with backgear F7 through rotating shaft F6 and accomplishes 180 degree rotations, after the plastics gum cover sticks with commutator segment once more, repeats aforesaid operations.
In order further to optimize technique scheme, needs in order to produce among the calibration transfer device F, and satisfy the rational deployment to installation space can locating shaft F1 be vertically installed, level is installed and tilt to install, and guarantees the carrying out that production process is smooth.
Finished product clamp device G provided by the invention please refer to Fig. 8-1, Fig. 8-2 and Fig. 8-3, and it comprises:
Base G6;
Be arranged at the left riser G1 and the right riser G5 at base G6 two ends respectively;
Be arranged at the cylinder G2 on the left riser G1;
Be mounted slidably push pedal G3 and jaw seat G4 on base (G6), link to each other through the first spring G7 between push pedal G3 and the jaw seat G4, the cylinder rod of cylinder G2 links to each other with said push pedal G3;
Be connected on the said push pedal G3, and the guide rod G12 that is slidingly matched with jaw seat G4, the first spring G7 is sheathed on the guide rod G12;
One end is connected on the said push pedal G3, and the other end passes the push rod G10 of jaw seat G4, is arranged with the second spring G11 on the push rod G10;
Be arranged at the jaw G8 in the jaw seat G4, be provided with a bracer G9 in the jaw G8, bracer G9 links to each other with push rod G10.
Be power set with the cylinder G that is installed on the left riser among the finished product clamp device G, cylinder G acts on the push pedal G, and push pedal G compresses the first spring G and drives link rod G and compress the second spring G and promote folder and grab a G and outwards move; The push rod G promotion bracer G that links to each other with push pedal simultaneously moves to strut to press from both sides and grabs G, makes finished product partly get into folder and grabs in the G, withdraws with exhaust hood G; Promotion push rod G side shifting inwards under the effect of the second spring G restoring force; And then bracer G regains, and folder is grabbed G and resetted and clamp finished product firmly, and folder is grabbed a G and left right riser G simultaneously; The first spring G also slowly resets, and mentions finished product through the contraction of push pedal G at last and it is transferred among the finished product output device H.
Finished product output device H provided by the invention please refer to Fig. 9, comprises belt conveyor H1, and belt conveyor H1 is horizontally disposed with; Finished product clamp device G shifts the finished product that comes and is placed directly on the belt conveyor H1 of finished product output device H, directly finished product is transported in the square position with rear carrier H1 and takes in.
To the above-mentioned explanation of the disclosed embodiments, make this area professional and technical personnel can realize or use the present invention.Multiple modification to these embodiment will be conspicuous concerning those skilled in the art, and defined General Principle can realize under the situation that does not break away from the spirit or scope of the present invention in other embodiments among this paper.Therefore, the present invention will can not be restricted to these embodiment shown in this paper, but will meet and principle disclosed herein and features of novelty the wideest corresponding to scope.
Claims (10)
1. the full-automatic commutator segment assembly machine of gum cover commutator is characterized in that, comprise,
Be used to screen and the commutator segment part screening vibrator supply machine (A) of the commutator segment that sorts;
Be used to stir commutator segment, the commutator segment that commutator segment is inserted the plastics gum cover inserts device (C), and a side and said commutator segment part screening vibrator supply machine (A) that said commutator segment inserts device (C) join;
It is rotatable to comprise two locating shafts; Be used to shift and insert good plastics gum cover and the plastics gum cover is transported to the calibration transfer device (F) that said commutator segment inserts device (C) below, said calibration transfer device (F) links to each other with the opposite side that said commutator segment inserts device (C);
Be used for heating the gum cover heater (E) of the plastics gum cover on said calibration transfer device (F) locating shaft;
Be used to extract and the gum cover part screening vibrator supply machine (B) of the plastic cement cover that sorts;
The gum cover plastics that will from said gum cover part screening vibrator supply machine (B), provide are positioned over the said gum cover feeding device (D) on the calibration transfer device (F), and said gum cover part screening vibrator supply machine (B) links to each other with gum cover feeding device (D);
Be used for finished product is transported to the finished product output device (H) of square position;
Said calibration transfer device (F) is shifted the finished product gripping of coming out and puts into the finished product clamp device (G) on the finished product output device (H).
2. according to the full-automatic commutator segment assembly machine of the said gum cover commutator of claim 1; It is characterized in that; Have open slot (A1) in the feed screening track of said commutator segment part screening vibrator supply machine (A); Be provided with block (A2) before under said open slot (A1), be provided with the arc-shaped trench (A3) that is used for discharging in said open slot (A1) bottom.
3. according to the full-automatic commutator segment assembly machine of the said gum cover commutator of claim 1; It is characterized in that; Said gum cover part screening vibrator supply machine (B) comprising: first track (B1) and second track (B2); Said second track (B2) is the track angled with vertical direction, and said first track (B1) width is arranged on greater than the half the of gum cover whole height and arrives less than between the gum cover whole height; Said first track (B1) is horizontal rail and links to each other with the base of said second track (B2) that said first track (B1) and said second track (B2) acutangulate.
4. according to the full-automatic commutator segment assembly machine of the said gum cover commutator of claim 1, it is characterized in that said commutator segment inserts device (C) and comprising:
Fixed mount, it has first fixed head (C5) and second fixed head (C6) of positioned opposite;
Main mandrel (C9), its two ends are set up in respectively on first fixed head (C5) and second fixed head (C6);
Be arranged at cam (C2), eccentric wheel (C3) and belt wheel (C4) on the said main mandrel (C9);
Slidably be arranged at group device saddle (C8) on said second fixed head (C6), said group of device saddle (C8) is provided with the abutting part that connects with eccentric wheel (C3);
Be fixed on the plectrum (C1) on the said group of device saddle (C8);
Drive by said cam (C2), the saddle that can slide up and down (C7), said saddle (C7) is provided with the slideway that is slidingly matched with said plectrum (C1).
5. according to the full-automatic commutator segment assembly machine of the said gum cover commutator of claim 1, it is characterized in that said gum cover feeding device (D) comprising:
Pedestal (D4);
Be arranged at the cylinder (D3) on the said pedestal (D4), the cylinder rod of said cylinder (D3) is provided with buffer unit, and said buffer unit is provided with the locating shaft (D1) that is used to extract the plastics gum cover, and said locating shaft (D1) is provided with activity orientation piece (D2).
6. according to the full-automatic commutator segment assembly machine of the said gum cover commutator of claim 1, it is characterized in that said plastics gum cover heater (E) comprising:
Base;
Be arranged at the power set cylinder (E2) on the said base;
Slidably be arranged at the hold-down arm on the said base, the cylinder rod of said power set cylinder (E2) links to each other with said hold-down arm;
Be installed on the thermal insulation layer (E3) on the said hold-down arm;
Be arranged at the heater (E1) on the said thermal insulation layer (E3);
(E1) is used with said heater, forms a face of cylinder, and the gum cover that is used to support the plastics gum cover protects piece (E4).
7. according to the full-automatic commutator segment assembly machine of the said gum cover commutator of claim 1, it is characterized in that said calibration transfer device (F) comprising:
Side plate (F10) which is provided with slidably tooth bar (F8);
Cylinder (F11), it is installed on the said side plate (F10), and its cylinder rod links to each other with said tooth bar (F8);
Base plate (F9), its lower end is provided with installation shaft, and said installation shaft is provided with and said tooth bar (F8) meshed gears (F8), and the upper end of said base plate (F9) is provided with two rotating shafts (F6);
Mounting panel (F4), it links to each other with two said rotating shafts (F6);
Be arranged at the stepping motor (F5) at said mounting panel (F4) two ends;
Locating shaft (F1), its motor shaft with said stepping motor (F5) links to each other, and with the motor shaft coaxial arrangement of stepping motor (F5);
Be arranged at the corresponding locating groove of slot (F12) in said locating shaft inner bottom surface and the plastics gum cover;
Positioning sheath (F2), it is located at the outside of said locating shaft (F1);
Be arranged on the said locating shaft (F1), be used to locate the activity orientation piece (F3) of plastics gum cover.
8. according to the full-automatic commutator segment assembly machine of the said gum cover commutator of claim 6, it is characterized in that the mounting means of said locating shaft (F1) comprises that vertical installation, level are installed and the installation of tilting.
9. according to the full-automatic commutator segment assembly machine of the said gum cover commutator of claim 1, it is characterized in that said finished product clamp device (G) comprising:
Base (G6);
Be arranged at the left riser (G1) and the right riser (G5) at said base (G6) two ends respectively;
Be arranged at the cylinder (G2) on the said left riser (G1);
Be mounted slidably push pedal (G3) and jaw seat (G4) on said base (G6), link to each other through first spring (G7) between said push pedal (G3) and the said jaw seat (G4), the cylinder rod of said cylinder (G2) links to each other with said push pedal (G3);
Be connected in the said push pedal (G3), and the guide rod (G12) that is slidingly matched with said jaw seat (G4), said first spring (G7) is sheathed on the said guide rod (G12);
One end is connected in the said push pedal (G3), and the other end passes the push rod (G10) of said jaw seat (G4), is arranged with second spring (G11) on the said push rod (G10);
Be arranged at the jaw (G8) in the said jaw seat (G4), be provided with a bracer (G9) in the said jaw (G8), said bracer (G9) links to each other with push rod (G10).
10. according to the full-automatic commutator segment assembly machine of the said gum cover commutator of claim 1, it is characterized in that said finished product output device (H) comprises belt conveyor (H1), said belt conveyor (H1) is horizontally disposed with.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110425573.5A CN102496830B (en) | 2011-12-16 | 2011-12-16 | Full-automatic commutator bar assembly machine of rubber sleeve commutator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110425573.5A CN102496830B (en) | 2011-12-16 | 2011-12-16 | Full-automatic commutator bar assembly machine of rubber sleeve commutator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102496830A true CN102496830A (en) | 2012-06-13 |
| CN102496830B CN102496830B (en) | 2014-03-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110425573.5A Expired - Fee Related CN102496830B (en) | 2011-12-16 | 2011-12-16 | Full-automatic commutator bar assembly machine of rubber sleeve commutator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102496830B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104009363A (en) * | 2014-05-28 | 2014-08-27 | 温州科奇比威自动化设备有限公司 | Positioning and feeding mechanism for rubber cores |
| CN104218427A (en) * | 2013-05-29 | 2014-12-17 | 华瑞电器股份有限公司 | Automatic bar arrangement sleeve press machine of commutator and bar arrangement sleeve press method |
| CN104218428A (en) * | 2013-05-29 | 2014-12-17 | 华瑞电器股份有限公司 | Quick commutator bar arranging and sleeve pressing machine for commutator as well as commutator bar arranging and sleeve pressing method |
| CN104242012A (en) * | 2014-09-04 | 2014-12-24 | 黄其清 | Screening vibration tray for skeleton-type rubber cores |
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| JP2005229773A (en) * | 2004-02-16 | 2005-08-25 | Matsushita Electric Ind Co Ltd | Motor |
| CN201504006U (en) * | 2009-09-27 | 2010-06-09 | 黄辉荣 | Commutator segment insertion mechanism of full-automatic motor commutator assembler |
| CN201508991U (en) * | 2009-09-27 | 2010-06-16 | 黄辉荣 | Assembly machine for fully-automatic motor commutator |
| CN202695945U (en) * | 2011-12-16 | 2013-01-23 | 温州科奇比威自动化设备有限公司 | Full-automatic commutator segment assembling machine of rubber sleeve commutator |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2005229773A (en) * | 2004-02-16 | 2005-08-25 | Matsushita Electric Ind Co Ltd | Motor |
| CN201504006U (en) * | 2009-09-27 | 2010-06-09 | 黄辉荣 | Commutator segment insertion mechanism of full-automatic motor commutator assembler |
| CN201508991U (en) * | 2009-09-27 | 2010-06-16 | 黄辉荣 | Assembly machine for fully-automatic motor commutator |
| CN202695945U (en) * | 2011-12-16 | 2013-01-23 | 温州科奇比威自动化设备有限公司 | Full-automatic commutator segment assembling machine of rubber sleeve commutator |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104218427A (en) * | 2013-05-29 | 2014-12-17 | 华瑞电器股份有限公司 | Automatic bar arrangement sleeve press machine of commutator and bar arrangement sleeve press method |
| CN104218428A (en) * | 2013-05-29 | 2014-12-17 | 华瑞电器股份有限公司 | Quick commutator bar arranging and sleeve pressing machine for commutator as well as commutator bar arranging and sleeve pressing method |
| CN104218428B (en) * | 2013-05-29 | 2016-07-06 | 华瑞电器股份有限公司 | The quick screening sleeve pressing machine of diverter and screening gland method |
| CN104009363A (en) * | 2014-05-28 | 2014-08-27 | 温州科奇比威自动化设备有限公司 | Positioning and feeding mechanism for rubber cores |
| CN104242012A (en) * | 2014-09-04 | 2014-12-24 | 黄其清 | Screening vibration tray for skeleton-type rubber cores |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102496830B (en) | 2014-03-05 |
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Granted publication date: 20140305 Termination date: 20161216 |