CN104218427B - Diverter automatic screening sleeve pressing machine and screening gland method - Google Patents
Diverter automatic screening sleeve pressing machine and screening gland method Download PDFInfo
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- CN104218427B CN104218427B CN201310206060.4A CN201310206060A CN104218427B CN 104218427 B CN104218427 B CN 104218427B CN 201310206060 A CN201310206060 A CN 201310206060A CN 104218427 B CN104218427 B CN 104218427B
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Abstract
The present invention relates to engine commutator field, it is therefore an objective to provide a kind of diverter automatic screening sleeve pressing machine and screening gland method.A kind of diverter automatic screening sleeve pressing machine, including base, commutator segment charging inserting piece device, plastic sheath feeding gland blanking device, for the rotary transposition device completing the commutator segment of inserted sheet and forwarding to from inserted sheet station gland station.This diverter automatic screening sleeve pressing machine screening gland speed is fast and screening precision is high.Screening gland method automaticity is high and efficiency is high.
Description
Technical field
The present invention relates to engine commutator field, especially a kind of diverter automatic screening sleeve pressing machine and screening gland method.
Background technology
Diverter is on AC permanent magnet series-wound motor in order to allow motor persistently rotate parts；The structure of diverter can obtain understanding from the cartridge type diverter of a kind of motor of the disclosure of the invention of China patent announcement CN 1672310A；A kind of diverter screening plastic sheath of the disclosure of the invention of Chinese patent notification number CN 102646912A, including a cylinder core, the excircle of cylinder core is provided with equally spaced flange and groove, described groove coordinates location with the cross-sectional structure of commutator segment root in diverter, the groove bottom of groove is the conical surface, upper surface at cylinder core, the groove of groove is tall and big in the radial dimension of commutator segment root cross-sectional structure, in the lower surface of cylinder core, the groove higher primary school of groove is in the radial dimension of commutator segment root cross-sectional structure.This diverter screening plastic sheath is the screening of commutator segment in the diverter, can automatically fasten location without again with fastening thing banding, improve screening gland speed and qualification rate after commutator segment screening, the disappearance of commutator segment and coming off after also can effectively preventing screening.The commutator segment of tradition diverter is to be inserted in the groove of plastic sheath by artificial screening, there is the deficiency that screening gland speed is slow and screening precision is low, therefore, design a kind of screening gland speed is fast and screening precision is high diverter automatic screening sleeve pressing machine and screening gland method, become problem demanding prompt solution.
Summary of the invention
The commutator segment that the invention aims to overcome current diverter is to be inserted in the groove of plastic sheath by artificial screening, there is the deficiency that screening gland speed is slow and screening precision is low, it is provided that a kind of screening gland speed is soon and the high diverter automatic screening sleeve pressing machine of screening precision and screening gland method.
The concrete technical scheme of the present invention is:
A kind of diverter automatic screening sleeve pressing machine, including base, commutator segment charging inserting piece device, plastic sheath feeding gland blanking device, for the rotary transposition device completing the commutator segment of inserted sheet and forwarding to from inserted sheet station gland station.This diverter automatic screening sleeve pressing machine screening gland speed is fast and screening precision is high.
As preferably, the device of rotation driving that identical and each and a core rod set pivot joint the bar that commutates of number of one or several the circumferential core rod sets, number and the core rod set that are connected is in transmission connection by clutch fixed with commutation bar by the rotating blade drive that described rotary transposition device includes with the rotating disk of base pivot joint is connected with rotating disk with rotating disk；The upper end of commutation bar is provided with several circumferential commutator bar slots；The lower end of commutation bar is provided with the blowpit through with commutator bar slot.Rotary transposition device is simple and practical.
As preferably, described clutch includes being provided with the mandrel of anti-rotation projection, interior gusset is provided with the chute with anti-rotation projection coupling and the lift cylinder that is connected with one end of mandrel with the axle sleeve of base pivot joint, cylinder rod；The other end of mandrel is provided with the union joint being shaped as taper type；The lower end of commutation bar is provided with the connecting hole mated with union joint；Device of rotation driving includes the driving gear that indexing motor is connected and the driven gear being connected with axle sleeve with the output shaft of indexing motor.Clutch and device of rotation driving are simple and practical.
As preferably, described commutator segment charging inserting piece device includes feeding vibrating disk, outlet with charging vibrating disk is connected commutator segment track, the depositing horse, cylinder rod and deposit commutator segment pusher cylinder that horse is connected, for commutator segment being inserted the inserted sheet cylinder of commutator bar slot of the exit being positioned at commutator segment track.Vibrating disk is the auxiliary feeding equipment of a kind of automatic assembling or automatic processing machine, it can arrange out various products in an orderly manner, coordinate automatic assembly equipment that each position of product assembles the product becoming complete, or coordinate automatic processing machine to complete the processing to workpiece；Commutator segment charging inserting piece device is simple and practical.
As preferably, described plastic sheath feeding gland blanking device includes sending set vibrating disk, the plastic sheath track being connected with the outlet sending set vibrating disk, it is positioned at the exit of plastic sheath track and front end is provided with the pushing sleeve bar of the chuck breach through with upper surface and lower surface, the upper positioning cylinder being oppositely arranged and lower positioning cylinder, cylinder rod and pushing sleeve bar are connected to the plastic sheath pusher cylinder being delivered to the front end of pushing sleeve bar between the cylinder rod of upper positioning cylinder and the cylinder rod of lower positioning cylinder, finger plate, the device for revolving and driving being connected with finger plate, the chuck finger cylinder being connected and blanking finger cylinder is fixed respectively with finger plate, for promoting the gland cylinder of plastic sheath and commutator segment gland, discharging cylinder and blanking belt transfer mechanism for the commutator segment and plastic sheath that have ejected gland.Vibrating disk is the auxiliary feeding equipment of a kind of automatic assembling or automatic processing machine, it can arrange out various products in an orderly manner, coordinate automatic assembly equipment that each position of product assembles the product becoming complete, or coordinate automatic processing machine to complete the processing to workpiece；Finger cylinder has another name called Pneumatic paw, is usually used in automated system, and this pneumatic apparatus is a kind of modification cylinder, and it can be used to capture object, it is achieved the various action of mechanical hand；Plastic sheath feeding gland blanking device is simple and practical.
As preferably, described device for revolving and driving is the flap rotary cylinder that cylinder rod is connected with finger plate.General part is practical reliable.
As preferably, described core rod is cased with two be uniformly distributed along the circumference；Rotating blade drive is the rotating disk rotary cylinder that cylinder rod is connected with rotating disk.General part is practical reliable.
As preferably, described indexing motor is servomotor or motor.Rotation precision is high.
The screening gland method of the diverter automatic screening sleeve pressing machine described in claim 1, is characterized in that: the commutator segment in (1) charging vibrating disk falls into through commutator segment track deposits horse；(2) cylinder rod of commutator segment pusher cylinder is stretched out and is shifted the horse of depositing having a commutator segment onto inserted sheet station, and the cylinder rod of inserted sheet cylinder is stretched out and promoted the commutator segment depositing in horse to insert in a commutator bar slot；(3) cylinder rod of lift cylinder is stretched out and is made union joint insert connecting hole, and indexing motor turns over a commutator bar slot groove position by driving gear, driven gear, axle sleeve and mandrel drive commutation bar and proceeds next commutator segment insertion；(4) the commutation bar that rotating disk rotary cylinder drives rotating disk to rotate and make to stick with commutator segment forwards gland station to, and the commutation bar not inserting commutator segment forwards inserted sheet station to；(5) plastic sheath in set vibrating disk is sent to fall the front end of pushing sleeve bar through plastic sheath track, the cylinder rod of plastic sheath pusher cylinder is stretched out and is promoted pushing sleeve bar to make the front end of pushing sleeve bar and a plastic sheath between the cylinder rod and the cylinder rod of lower positioning cylinder of upper positioning cylinder, the cylinder rod of upper positioning cylinder and the cylinder rod of lower positioning cylinder are stretched out and are clamped height and position that plastic sheath makes plastic sheath be in regulation and make chuck finger cylinder clamp plastic sheath, flap rotary cylinder drives the rotation of chuck finger cylinder to make plastic sheath be in gland station through finger plate, the cylinder rod of gland cylinder is stretched out promotion plastic sheath gland and is lived commutator segment；(6) cylinder rod of discharging cylinder extends through blowpit and has ejected commutator segment and the plastic sheath of gland, blanking finger cylinder has clamped the plastic sheath of gland, and flap rotary cylinder drives blanking finger cylinder turning handle to complete the commutator segment of gland and plastic sheath is put into blanking belt transfer mechanism loading and unloading through finger plate.
Screening gland method automaticity is high and efficiency is high.
Compared with prior art, the invention has the beneficial effects as follows: one. this diverter automatic screening sleeve pressing machine screening gland speed is fast and screening precision is high.Two. rotary transposition device, clutch, device of rotation driving；Commutator segment charging inserting piece device and plastic sheath feeding gland blanking device are simple and practical.Three. device for revolving and driving and rotating blade drive are rotary cylinder, and general part is practical reliable.Four. indexing motor is servomotor or motor rotation precision height.Five. screening gland method automaticity is high and efficiency is high.
Accompanying drawing explanation
Fig. 1 is the structure one schematic diagram of the present invention；
Fig. 2 is the A-A view of Fig. 1.
nullIn figure: base-1、Rotating disk-2、Core rod set-3、Commutation bar-4、Commutator bar slot-41、Blowpit-42、Connecting hole-43、Rotating disk rotary cylinder-5、Mandrel-6、Anti-rotation projection-61、Union joint-62、Axle sleeve-7、Chute-71、Lift cylinder-8、Pushing sleeve bar-9、Chuck breach-91、Indexing motor-10、Flap rotary cylinder-11、Driven gear-12、Charging vibrating disk-13、Commutator segment track-14、Deposit horse-15、Commutator segment pusher cylinder-16、Inserted sheet cylinder-17、Send set vibrating disk-18、Plastic sheath track-19、Upper positioning cylinder-20、Lower positioning cylinder-21、Plastic sheath pusher cylinder-22、Finger plate-23、Chuck finger cylinder-24、Blanking finger cylinder-25、Gland cylinder-26、Discharging cylinder-27、Blanking belt transfer mechanism-28.
Detailed description of the invention
Shown in below in conjunction with the accompanying drawings, the present invention is described further.
As shown in accompanying drawing 1, accompanying drawing 2: a kind of diverter automatic screening sleeve pressing machine, including base 1, commutator segment charging inserting piece device, plastic sheath feeding gland blanking device, for the rotary transposition device completing the commutator segment of inserted sheet and forwarding to from inserted sheet station gland station.
Described rotary transposition device includes the device of rotation driving that an and core rod set 3 identical and each with the number of core rod set 3 with one or several circumferential core rods set 3 that the rotating blade drive that rotating disk 2 is connected is connected, number by the rotating disk 2 of bearing hinge joint with base 1 is in transmission connection by clutch with commutation bar 4 by the commutation bar 4 of bearing hinge joint with rotating disk 2 screw；The upper end of commutation bar 4 has eight circumferential commutator bar slots 41；The lower end of commutation bar 4 has the blowpit 42 through with commutator bar slot 41.In the present embodiment, described core rod set 3 has two be uniformly distributed along the circumference；Rotating blade drive is the rotating disk rotary cylinder 5 that cylinder rod is connected with rotating disk 2.
The lift cylinder 8 that described clutch includes having the mandrel 6 of anti-rotation projection 61, interior gusset has the chute 71 with anti-rotation projection 61 matched in clearance and is connected with one end of mandrel 6 by the axle sleeve 7 of bearing hinge joint, cylinder rod with base 1；The other end of mandrel 6 has the union joint 62 being shaped as taper type；The lower end of commutation bar 4 has the connecting hole 43 mated with union joint 62；Device of rotation driving includes the driving gear (being not drawn in accompanying drawing) that indexing motor 10 is connected and the driven gear 12 being connected with axle sleeve 7 with the output shaft of indexing motor 10.Described indexing motor 10 is servomotor or motor.In the present embodiment, described indexing motor 10 is servomotor.
Described commutator segment charging inserting piece device includes feeding vibrating disk 13, outlet with charging vibrating disk 13 is connected commutator segment track 14, the depositing horse 15, cylinder rod and deposit commutator segment pusher cylinder 16 that horse 15 is connected, for commutator segment being inserted the inserted sheet cylinder 17 of commutator bar slot 41 of the exit being positioned at commutator segment track 14.
nullDescribed plastic sheath feeding gland blanking device includes sending set vibrating disk 18、The plastic sheath track 19 being connected with the outlet sending set vibrating disk 18、It is positioned at the exit of plastic sheath track 19 and front end has the pushing sleeve bar 9 of the chuck breach 91 through with upper surface and lower surface、The upper positioning cylinder 20 being oppositely arranged and lower positioning cylinder 21、Cylinder rod and pushing sleeve bar 9 are connected to the plastic sheath pusher cylinder 22 being delivered to the front end of pushing sleeve bar 9 between the cylinder rod of upper positioning cylinder 20 and the cylinder rod of lower positioning cylinder 21、Finger plate 23、The device for revolving and driving being connected with finger plate 23、The chuck finger cylinder 24 being connected with finger plate 23 screw respectively and blanking finger cylinder 25、For promoting the gland cylinder 26 of plastic sheath and commutator segment gland、Discharging cylinder 27 and blanking belt transfer mechanism 28 for the commutator segment and plastic sheath that have ejected gland.In the present embodiment, described device for revolving and driving is the flap rotary cylinder 11 that cylinder rod is connected with finger plate 23.
Described rotating disk rotary cylinder 5, lift cylinder 8, charging vibrating disk 13, commutator segment pusher cylinder 16, inserted sheet cylinder 17, set vibrating disk 18, upper positioning cylinder 20, lower positioning cylinder 21, plastic sheath pusher cylinder 22, gland cylinder 26, discharging cylinder 27, blanking belt transfer mechanism 28 and flap rotary cylinder 11 is sent to be connected with base 1 screw respectively.
The screening gland method of described diverter automatic screening sleeve pressing machine, the commutator segment in (1) charging vibrating disk 13 falls into through commutator segment track 14 deposits horse 15；(2) cylinder rod of commutator segment pusher cylinder 16 is stretched out and is shifted the horse 15 of depositing having a commutator segment onto inserted sheet station, and the cylinder rod of inserted sheet cylinder 17 is stretched out and promoted the commutator segment depositing in horse 15 to insert in a commutator bar slot 41；(3) cylinder rod of lift cylinder 8 is stretched out and is made union joint 62 insert connecting hole 43, and indexing motor 10 turns over a commutator bar slot 41 groove position by driving gear, driven gear 12, axle sleeve 7 and mandrel 6 drive commutation bar 4 and proceeds next commutator segment insertion；(4) rotating disk rotary cylinder 5 drives rotating disk 2 to rotate and makes to stick with the commutation bar 4 of commutator segment and forwards gland station to, and the commutation bar 4 not inserting commutator segment forwards inserted sheet station to；(5) plastic sheath in set vibrating disk 18 is sent to fall the front end of pushing sleeve bar 9 through plastic sheath track 19, the cylinder rod of plastic sheath pusher cylinder 22 is stretched out and is promoted pushing sleeve bar 9 to make the front end of pushing sleeve bar 9 and a plastic sheath between the cylinder rod and the cylinder rod of lower positioning cylinder 21 of upper positioning cylinder 20, the cylinder rod of upper positioning cylinder 20 and the cylinder rod of lower positioning cylinder 21 are stretched out and are clamped height and position that plastic sheath makes plastic sheath be in regulation and make chuck finger cylinder 24 clamp plastic sheath, flap rotary cylinder 11 drives chuck finger cylinder 24 rotation to make plastic sheath be in gland station through finger plate 23, the cylinder rod of gland cylinder 26 is stretched out promotion plastic sheath gland and is lived commutator segment；(6) cylinder rod of discharging cylinder 27 extends through blowpit 42 and has ejected commutator segment and the plastic sheath of gland, blanking finger cylinder 25 has clamped the plastic sheath of gland, and flap rotary cylinder 11 drives blanking finger cylinder 25 turning handle to complete the commutator segment of gland and plastic sheath is put into blanking belt transfer mechanism 28 loading and unloading through finger plate 23.
The invention has the beneficial effects as follows: this diverter automatic screening sleeve pressing machine screening gland speed is fast and screening precision is high.Rotary transposition device, clutch, device of rotation driving；Commutator segment charging inserting piece device and plastic sheath feeding gland blanking device are simple and practical.Device for revolving and driving and rotating blade drive are rotary cylinder, and general part is practical reliable.Indexing motor is that servomotor rotation precision is high.Screening gland method automaticity is high and efficiency is high.
It is apparent to one skilled in the art that the present invention can change into various ways, and such change is not regarded as a departure from the scope of the present invention.All such technical staff to described field obviously revise, and are included within the scope of present claims.
Claims (8)
1. a diverter automatic screening sleeve pressing machine, is characterized in that: include base, commutator segment charging inserting piece device, plastic sheath feeding gland blanking device, for the rotary transposition device completing the commutator segment of inserted sheet and forwarding to from inserted sheet station gland station；The device of rotation driving that identical and each and a core rod set pivot joint the bar that commutates of number of several the circumferential core rod sets, number and the core rod set that are connected is in transmission connection by clutch fixed with commutation bar by the rotating blade drive that rotary transposition device includes with the rotating disk of base pivot joint is connected with rotating disk with rotating disk；The upper end of commutation bar is provided with several circumferential commutator bar slots；The lower end of commutation bar is provided with the blowpit through with commutator bar slot.
Diverter the most according to claim 1 automatic screening sleeve pressing machine, is characterized in that: described clutch includes being provided with the mandrel of anti-rotation projection, interior gusset is provided with and the chute of anti-rotation projection coupling the lift cylinder that is connected with one end of mandrel with the axle sleeve of base pivot joint, cylinder rod；The other end of mandrel is provided with the union joint being shaped as taper type；The lower end of commutation bar is provided with the connecting hole mated with union joint；Device of rotation driving includes the driving gear that indexing motor is connected and the driven gear being connected with axle sleeve with the output shaft of indexing motor.
Diverter the most according to claim 1 and 2 automatic screening sleeve pressing machine, is characterized in that: described commutator segment charging inserting piece device includes feeding vibrating disk, outlet with charging vibrating disk is connected commutator segment track, the depositing horse, cylinder rod and deposit commutator segment pusher cylinder that horse is connected, for commutator segment inserts the inserted sheet cylinder of commutator bar slot of the exit being positioned at commutator segment track.
nullDiverter the most according to claim 1 and 2 automatic screening sleeve pressing machine，It is characterized in that: described plastic sheath feeding gland blanking device includes sending set vibrating disk、The plastic sheath track being connected with the outlet sending set vibrating disk、It is positioned at the exit of plastic sheath track and front end is provided with the pushing sleeve bar of the chuck breach through with upper surface and lower surface、The upper positioning cylinder being oppositely arranged and lower positioning cylinder、Cylinder rod and pushing sleeve bar are connected to the plastic sheath pusher cylinder being delivered to the front end of pushing sleeve bar between the cylinder rod of upper positioning cylinder and the cylinder rod of lower positioning cylinder、Finger plate、The device for revolving and driving being connected with finger plate、The chuck finger cylinder being connected and blanking finger cylinder is fixed respectively with finger plate、For promoting the gland cylinder of plastic sheath and commutator segment gland、Discharging cylinder and blanking belt transfer mechanism for the commutator segment and plastic sheath that have ejected gland.
Diverter the most according to claim 4 automatic screening sleeve pressing machine, is characterized in that: described device for revolving and driving is the flap rotary cylinder that cylinder rod is connected with finger plate.
6. device diverter according to claim 1 and 2 automatic screening sleeve pressing machine, is characterized in that: described core rod is cased with two be uniformly distributed along the circumference；Rotating blade drive is the rotating disk rotary cylinder that cylinder rod is connected with rotating disk.
Diverter the most according to claim 2 automatic screening sleeve pressing machine, is characterized in that: described indexing motor is servomotor or motor.
8. a screening gland method for diverter automatic screening sleeve pressing machine, is characterized in that: described diverter automatic screening sleeve pressing machine has the structure that the automatic screening sleeve pressing machine of the diverter described in claim 1 limits；(1) commutator segment in charging vibrating disk falls into through commutator segment track and deposits horse；(2) cylinder rod of commutator segment pusher cylinder is stretched out and is shifted the horse of depositing having a commutator segment onto inserted sheet station, and the cylinder rod of inserted sheet cylinder is stretched out and promoted the commutator segment depositing in horse to insert in a commutator bar slot；(3) cylinder rod of lift cylinder is stretched out and is made union joint insert connecting hole, and indexing motor turns over a commutator bar slot groove position by driving gear, driven gear, axle sleeve and mandrel drive commutation bar and proceeds next commutator segment insertion；(4) the commutation bar that rotating disk rotary cylinder drives rotating disk to rotate and make to stick with commutator segment forwards gland station to, and the commutation bar not inserting commutator segment forwards inserted sheet station to；(5) plastic sheath in set vibrating disk is sent to fall the front end of pushing sleeve bar through plastic sheath track, the cylinder rod of plastic sheath pusher cylinder is stretched out and is promoted pushing sleeve bar to make the front end of pushing sleeve bar and a plastic sheath between the cylinder rod and the cylinder rod of lower positioning cylinder of upper positioning cylinder, the cylinder rod of upper positioning cylinder and the cylinder rod of lower positioning cylinder are stretched out and are clamped height and position that plastic sheath makes plastic sheath be in regulation and make chuck finger cylinder clamp plastic sheath, flap rotary cylinder drives the rotation of chuck finger cylinder to make plastic sheath be in gland station through finger plate, the cylinder rod of gland cylinder is stretched out promotion plastic sheath gland and is lived commutator segment；(6) cylinder rod of discharging cylinder extends through blowpit and has ejected commutator segment and the plastic sheath of gland, blanking finger cylinder has clamped the plastic sheath of gland, and flap rotary cylinder drives blanking finger cylinder turning handle to complete the commutator segment of gland and plastic sheath is put into blanking belt transfer mechanism loading and unloading through finger plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310206060.4A CN104218427B (en) | 2013-05-29 | 2013-05-29 | Diverter automatic screening sleeve pressing machine and screening gland method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310206060.4A CN104218427B (en) | 2013-05-29 | 2013-05-29 | Diverter automatic screening sleeve pressing machine and screening gland method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104218427A CN104218427A (en) | 2014-12-17 |
| CN104218427B true CN104218427B (en) | 2016-12-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310206060.4A Active CN104218427B (en) | 2013-05-29 | 2013-05-29 | Diverter automatic screening sleeve pressing machine and screening gland method |
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Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001119901A (en) * | 1999-10-15 | 2001-04-27 | Oopakku Kk | Flat commutator and manufacturing method therefor |
| JP2002262520A (en) * | 2001-03-01 | 2002-09-13 | Mabuchi Motor Co Ltd | Rotor of small-sized motor and manufacturing method therefor |
| CN101252246B (en) * | 2008-04-02 | 2010-06-16 | 孙银虎 | Commutator copper bar plug-in sheet machine |
| CN201194307Y (en) * | 2008-05-04 | 2009-02-11 | 傅德洪 | Commutator commutating bar assembly mechanism |
| CN102496830B (en) * | 2011-12-16 | 2014-03-05 | 温州科奇比威自动化设备有限公司 | Full-automatic commutator bar assembly machine of rubber sleeve commutator |
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