CN102436238A - Data acquisition and information management system and acquisition method for production line - Google Patents
Data acquisition and information management system and acquisition method for production line Download PDFInfo
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- CN102436238A CN102436238A CN2011103428281A CN201110342828A CN102436238A CN 102436238 A CN102436238 A CN 102436238A CN 2011103428281 A CN2011103428281 A CN 2011103428281A CN 201110342828 A CN201110342828 A CN 201110342828A CN 102436238 A CN102436238 A CN 102436238A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention relates to a data acquisition and information management system and an acquisition method for a production line. The system comprises a plurality of production line information acquisition terminals, a plurality of production line information display terminals and a control center management system, wherein the production line information acquisition terminals are used for receiving a command of the control center management system and uploading the acquired data to the control center management system; the production line information display terminals are used for receiving a command issued by the control center management system and controlling the display effect of a display screen; the control center management system is used for performing communication with each acquisition terminal and display terminal to perform information interaction, saving information received from each acquisition terminal, and displaying the production line state in the form of diagram; and the plurality of acquisition terminals, the plurality of display terminals and the control center management system constitute a serial bus network. According to the system and the method, production line information can be acquired in real time, data can be analyzed and processed in real time, simultaneous delivery of a plurality of products is supported, a communication network is established in an economical and reliable industrial bus mode, and the quantity of the terminals can be increased flexibly according to the enterprise requirement and the production line layout.
Description
Technical field
The invention belongs to production line automation control and information Management System field, particularly a kind of production line data acquisition and information management system and production line collecting method that is applicable to medium-sized and small enterprises.
Background technology
The production run of modern manufacturing industry can produce a large amount of real-time useful datas, and these data need accurate recording and preserve, for managerial personnel provide various decision supports.Traditional approach is the personnel's hand-kept and being entered in the computer of arranging work, and carries out the simple data analysis by basic OFFICE instrument again.
Along with the development of infotech, infotech in Application in Manufacturing Industry more and more widely.A lot of enterprises have bought the advanced network equipment and infosystem software, and the efficiency of management is greatly enhanced.But, most of enterprise especially medium and small sized enterprises are not high to IT application in enterprises enthusiasm.Main cause have following some: 1) existing information-based pattern often to large enterprise's application demand and designing, requires the disposable input of enterprise excessive; 2) existing information collection and management system function are huge, implement complicacy, and the user of service is had relatively high expectations, and medium and small sized enterprises are impracticable.Therefore, most of small enterprises still adopts traditional approach to carry out the collection and the data processing of production line data.So both labor intensive, and error rate are high, also are not easy to the supvr and obtain real-time production status, can not in time manage and control production run, are unfavorable for promoting business administration efficient.
Summary of the invention
Primary and foremost purpose of the present invention is to solve in the prior art labor intensive in the production line data acquisition and processing (DAP) process, technical matters that error rate is high; A kind of production line data acquisition and information management system are provided; This system supports multiple product to handle at a production line simultaneously; Allow production line to change product at any time, promoted enterprise's adaptability to changes; Configuration is simple, and cost is low, and is easy to operate, less demanding to the user, reduced the error rate in the data acquisition and processing (DAP) process.
Another object of the present invention provides a kind of production line collecting method; This method has reduced the error rate in the data acquisition and processing (DAP) process; This method supports multiple product to handle at a production line simultaneously, allows production line to change product at any time, has promoted enterprise's adaptability to changes.
Primary and foremost purpose of the present invention realizes through following technical scheme: data acquisition of this production line and information management system comprise:
A plurality of production line information acquisitions terminal is used for gathering in real time the product of production line type, produces number, defective products type and umber of defectives, receives the instruction of control center's management system and gives control center's management system with the data upload of gathering;
A plurality of production line Message Display Terminal is used to receive instruction and the control display screen display effect that control center's management system issues;
Control center's management system; Be used for carrying out information interaction with each production line information acquisition terminal and each production line Message Display Terminal communication; The information that preservation is received from each production line information acquisition terminal; Show the production line situation with diagrammatic form, parameter setting, information management, historical record query function are provided;
Said a plurality of production line information acquisitions terminal, said a plurality of production line Message Display Terminals and said control center management system constitute serial bus network.
Said production line information acquisition terminal comprises single-chip microcomputer, and the keypad that is connected with single-chip microcomputer respectively, communication interface module, pilot lamp and hummer; Single-chip microcomputer is used for the button on the timing scan keypad; Judge the work at present pattern; Preserve production line information, and carry out information interaction, receive the instruction that control center's management system issues through communication interface module and control center's management system; Need judging whether to respond, is then production line information to be sent to control center's management system.
Said production line Message Display Terminal comprises single-chip microcomputer, and communication interface module that is connected with single-chip microcomputer respectively and display screen; The product type that single-chip microcomputer issues through communication interface module reception control center management system, the production line information of producing number, quota, differential number, umber of defectives and fraction defective, control display screen refreshes demonstration.
Another object of the present invention realizes through following technical scheme: the production line collecting method based on above-mentioned production line data acquisition and information management system may further comprise the steps:
The first step, system initialization;
Second step was in standby mode after the energising of production line information acquisition terminal, waited for that control center's management system issues work order;
In the 3rd step, production line information acquisition terminal gets into mode of operation after under standby mode, receiving the work order of control center's management system, and the keypad at production line information acquisition terminal prepares to receive the production line information that the production line operation personnel import through button;
The 4th step, get into mode of operation after, production line information acquisition terminal need to judge whether to respond after receiving the instruction that control center's management system issues at every turn, then production line information is sent to control center's management system through communication interface module if need to respond;
The 5th step; Control center's management system is visited each production line information acquisition terminal with the mode of poll; Receive the data of uploading at each production line information acquisition terminal and be saved in database; Then production data is handed down to production line Message Display Terminal and supplies to refresh display screen, control center's management system reading database Data Update shows chart-information simultaneously;
The 6th step was in standby mode after the energising of production line Message Display Terminal, waited for the instruction that receives control center's management system; Refresh display screen after receiving the instruction that control center's management system issues at every turn, show current production model, the production line information of producing number, quota, differential number, umber of defectives and fraction defective in real time.
The course of work of the present invention; Main as follows: production line data acquisition of the present invention and information management system powers on, after the initialization; After if the instruction that control center's management system issues is received at production line information acquisition terminal; Need judging whether to respond, is then production line information to be sent to control center's management system through communication interface module; Display screen refreshes after receiving the instruction that control center's management system issues in production line Message Display Terminal, shows current production line relevant information in real time; Control center management system all production line information acquisition terminals of visit and production line Message Display Terminal; Receive the data of uploading at production line information acquisition terminal and be saved in database; Production data is handed down to production line Message Display Terminal supplies to refresh display screen; Management system software reading of data database data upgrades main interface display chart-information simultaneously.
The present invention compared with prior art has following advantage and beneficial effect:
1, apparatus of the present invention mainly are made up of a station server, several production line information acquisition terminals, several production line Message Display Terminals and display screen, and server and each terminal constitute serial bus network, and simple in structure, layout is flexible.Can increase or reduce acquisition terminal and display terminal according to enterprise production wire gauge mould and layout.
2, the core cell of production line information acquisition terminal and Message Display Terminal is 8 single-chip microcomputers among the present invention, and is cheap, greatly reduced enterprise and has been the information-based equipment input cost of paying.
3, the present invention is provided with product type identification button, bad type identification button etc. through software kit, labels brightly on the button, is convenient to the production line operation personnel operation, need not carry out complicacy training.And product type identification button is set makes the present invention be applicable to change at any time and product variety or the multiple product occasion of reaching the standard grade simultaneously help to promote enterprise's adaptability to changes.
4, the present invention is provided with cancel key, suspending/resuming job key, has reduced operating personnel's maloperation probability, guarantees that data acquisition is accurately complete.
5, information management system software not only shows current production status at main interface with diagrammatic form in real time among the present invention; Functions such as information processing, data analysis processing also are provided; Can help managerial personnel's science of making to make a strategic decision accurately for enterprise administrator provides timely, accurate, complete information.
6, the present invention designs to middle-size and small-size processing and manufacturing enterprise especially, is the basis to collect real-time production line data, is core with the database technology; Information acquisition and information management function satisfy this type of enterprise's needs; Equipment disposition is simple, and is easy to operate, less demanding to the user; Succinct practical, reduced the error rate in the data acquisition and processing (DAP) process.
Description of drawings
Fig. 1 is a production line data collection and administration system construction drawing;
Fig. 2 is a production line information acquisition terminal structure synoptic diagram;
Fig. 3 is a production line Message Display Terminal structural representation;
Fig. 4 is a production line information acquisition terminal main program flow chart.
Embodiment
Below in conjunction with embodiment and accompanying drawing the present invention is described in further detail, but embodiment of the present invention is not limited thereto.
As shown in Figure 1, production line data acquisition of the present invention and information management system are based on the production line data acquisition and the information management system of single-chip microcomputer and computer technology, and it comprises:
A plurality of production line information acquisitions terminal is used for gathering in real time the product of production line type, produces number, defective products type and umber of defectives, receives the instruction of control center's management system and gives control center's management system with the data upload of gathering;
A plurality of production line Message Display Terminal is used to receive instruction and the control display screen display effect that control center's management system issues;
Control center's management system; Be used for carrying out information interaction with each acquisition terminal and display terminal communication; Simultaneously the information of receiving is saved in database; Show the production line situation at server master interface with diagrammatic form, functions such as parameter setting, information management, historical record inquiry are provided for the keeper;
Said a plurality of production line information acquisitions terminal, said a plurality of production line Message Display Terminals and said control center management system can constitute serial bus network through 485 communication transition components and RVSP Shielded Twisted Pair.
In above-mentioned each module, the core of production line information acquisition terminal and production line Message Display Terminal all is singlechip control panels, and production line Message Display Terminal comprises singlechip control panel and the display screen that is connected; Control center's management system is one the server of data base management system (DBMS) with the production line information management system software of special exploitation has been installed.
Said production line information acquisition terminal structure is as shown in Figure 2, comprises single-chip microcomputer, and the keypad that is connected with single-chip microcomputer respectively, communication interface module, pilot lamp and hummer.Single-chip microcomputer is used for the button on the timing scan keypad; Judge the work at present pattern; Preserve production line information, and carry out information interaction, receive the instruction that control center's management system issues through communication interface module and control center's management system; Need judging whether to respond, is then production line information to be sent to control center's management system.Keypress function is set to produce number statistics, product type identification, bad type identification, cancellation statistics, suspending/resuming work etc. by software kit, can gather and produce number or umber of defectives.
As shown in Figure 3, said production line Message Display Terminal comprises single-chip microcomputer, and the communication interface module that is connected with single-chip microcomputer respectively, power management module and display screen.This terminal power management module is that display screen provides reliable and stable control power supply; Single-chip microcomputer receives the production line information such as product type, production number, quota, differential number, umber of defectives and fraction defective that control center's management system issues through communication interface module, and control display screen refreshes demonstration.
As shown in Figure 4, groundwork flow process of the present invention is following:
The first step, system initialization.Control center's management system start operation production line information management system software; At first carry out system initialization after keeper's login system; Product type number, product type, the corresponding production schedule of reaching the standard grade the same day is set according to production scheduling; Confirm " beginning communication " button on the errorless back click management system interface, notify all production line information acquisition terminals and production line Message Display Terminal to get into mode of operation.
Second step was in standby mode after the energising of production line information acquisition terminal, a blinking red lamp, and the prompting production line operation people system supply power normally, waits for that control center's management system issues work order.
In the 3rd step, production line information acquisition terminal gets into mode of operation after under standby mode, receiving the work order of control center's management system, and the keypad at production line information acquisition terminal prepares to receive the production line information that the production line operation personnel import through button.Red light stops flicker and Chang Liang, and prompting production line operation personnel can begin to detect, and the production line operation personnel detect information, then press respective keys.
The 4th step, get into mode of operation after, production line information acquisition terminal need to judge whether to respond after receiving the instruction that control center's management system issues at every turn, then production line information is sent to control center's management system through communication interface module if need to respond.If staff's button is made mistakes, can import cancelling signal by cancel key, to cancel the input of last secondary data; The staff can make production line information acquisition terminal get into standby mode by suspending/resuming key input halt signal if leave this post temporarily, blinking red lamp, and processing and detecting information does not respond the communication instruction of control center's management system yet.Can be after the production line operation personnel return again by suspending/resuming key input restoring signal, red light Chang Liang, production line information acquisition terminal gets into mode of operation once more.
The 5th step; Control center's management system is visited each production line information acquisition terminal with the mode of poll; Receive the data of uploading at each production line information acquisition terminal and be saved in database; Then production data is handed down to production line Message Display Terminal and supplies to refresh display screen, control center's management system master interface reading database Data Update shows chart-information simultaneously.
The 6th step was in standby mode after the energising of production line Message Display Terminal, waited for the instruction that receives control center's management system; Refresh display screen after receiving the instruction that control center's management system issues at every turn, show current production model, the production line information of producing number, quota, differential number, umber of defectives and fraction defective in real time.
Production line information management system software master interface shows the various bad types of current production and bad quantity, the highest current bad type and fraction defective thereof, this product umber of defectives statistics of nearest 30 order of classes or grades at school etc. with diagrammatic form.
The keeper lands management system software, clicks " checking historical record " menu and can select by the sky, wait monthly, quarterly and check production data.Click " setting " menu product category, product type, the production schedule, PORT COM, demonstration refreshing frequency, production line information acquisition terminal quantity etc. can be set.Click " system management " menu and can upgrade bad typonym and partial data according to the production line actual state for the keeper.Working time finishes, and the keeper clicks " end communication " button and notifies all production line information acquisition terminals and the production line Message Display Terminal pattern of deactivating.
Production line information management system software is issued the command frame form at production line information acquisition terminal:
| The head sign indicating number | Whether retransmit | Device numbering | The tail sign indicating number |
| 1B | 1B | 1B | 1B |
Production line information acquisition terminal Echo Frame form:
| The head sign indicating number | Equipment is compiled | Produce number | Data | The cancellation merit | Data | The tail sign indicating number |
| Number | Function code | Can sign indicating number | ||||
| 1B | 1B | 1B | 2B | 1B | 1B | 1B |
Production line information management system software is issued the command frame form of production line Message Display Terminal:
Production line information management system software is issued the end communication frames form of all devices:
| The head sign indicating number | Finish communication instruction | The tail sign indicating number |
| 1B | 2B | 1B |
The foregoing description is a preferred implementation of the present invention; But embodiment of the present invention is not restricted to the described embodiments; Other any do not deviate from change, the modification done under spirit of the present invention and the principle, substitutes, combination, simplify; All should be the substitute mode of equivalence, be included within protection scope of the present invention.
Claims (5)
1. production line data acquisition and information management system is characterized in that, comprising:
A plurality of production line information acquisitions terminal is used for gathering in real time the product of production line type, produces number, defective products type and umber of defectives, receives the instruction of control center's management system and gives control center's management system with the data upload of gathering;
A plurality of production line Message Display Terminal is used to receive instruction and the control display screen display effect that control center's management system issues;
Control center's management system; Be used for carrying out information interaction with each production line information acquisition terminal and each production line Message Display Terminal communication; The information that preservation is received from each production line information acquisition terminal; Show the production line situation with diagrammatic form, parameter setting, information management, historical record query function are provided;
Said a plurality of production line information acquisitions terminal, said a plurality of production line Message Display Terminals and said control center management system constitute serial bus network.
2. production line data acquisition according to claim 1 and information management system; It is characterized in that said a plurality of production line information acquisitions terminal, said a plurality of production line Message Display Terminals and said control center management system constitute serial bus network through 485 communication transition components and RVSP Shielded Twisted Pair.
3. production line data acquisition according to claim 1 and 2 and information management system is characterized in that, said production line information acquisition terminal comprises single-chip microcomputer, and the keypad that is connected with single-chip microcomputer respectively, communication interface module, pilot lamp and hummer; Single-chip microcomputer is used for the button on the timing scan keypad; Judge the work at present pattern; Preserve production line information, and carry out information interaction, receive the instruction that control center's management system issues through communication interface module and control center's management system; Need judging whether to respond, is then production line information to be sent to control center's management system.
4. production line data acquisition according to claim 1 and 2 and information management system is characterized in that, said production line Message Display Terminal comprises single-chip microcomputer, and communication interface module that is connected with single-chip microcomputer respectively and display screen; The product type that single-chip microcomputer issues through communication interface module reception control center management system, the production line information of producing number, quota, differential number, umber of defectives and fraction defective, control display screen refreshes demonstration.
5. based on the production line collecting method of claim 1 or 2 said production line data acquisitions and information management system, it is characterized in that, may further comprise the steps:
The first step, system initialization;
Second step was in standby mode after the energising of production line information acquisition terminal, waited for that control center's management system issues work order;
In the 3rd step, production line information acquisition terminal gets into mode of operation after under standby mode, receiving the work order of control center's management system, and the keypad at production line information acquisition terminal prepares to receive the production line information that the production line operation personnel import through button;
The 4th step, get into mode of operation after, production line information acquisition terminal need to judge whether to respond after receiving the instruction that control center's management system issues at every turn, then production line information is sent to control center's management system through communication interface module if need to respond;
The 5th step; Control center's management system is visited each production line information acquisition terminal with the mode of poll; Receive the data of uploading at each production line information acquisition terminal and be saved in database; Then production data is handed down to production line Message Display Terminal and supplies to refresh display screen, control center's management system reading database Data Update shows chart-information simultaneously;
The 6th step was in standby mode after the energising of production line Message Display Terminal, waited for the instruction that receives control center's management system; Refresh display screen after receiving the instruction that control center's management system issues at every turn, show current production model, the production line information of producing number, quota, differential number, umber of defectives and fraction defective in real time.
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