CN109407642A - A kind of factory's unattended system and method - Google Patents
A kind of factory's unattended system and method Download PDFInfo
- Publication number
- CN109407642A CN109407642A CN201811610469.1A CN201811610469A CN109407642A CN 109407642 A CN109407642 A CN 109407642A CN 201811610469 A CN201811610469 A CN 201811610469A CN 109407642 A CN109407642 A CN 109407642A
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- control module
- main control
- module
- server
- factory
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- 238000000034 method Methods 0.000 title claims abstract description 9
- 238000004519 manufacturing process Methods 0.000 claims abstract description 60
- 238000001514 detection method Methods 0.000 claims abstract description 19
- 230000003993 interaction Effects 0.000 claims abstract description 13
- 238000007689 inspection Methods 0.000 claims description 3
- 238000004458 analytical method Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 208000016254 weariness Diseases 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Control By Computers (AREA)
Abstract
The invention discloses a kind of factory's unattended system and method, including the main control module for controlling production equipment, the main control module is connected with detection module, the detection module is used to detect production status data and the data that will test are delivered to main control module, the main control module is connected with server and the production status data received is uploaded to server, and the server is connected with the human-computer interaction module for being manually entered and observing；Advantage is that the setting of unmanned factory's management system reduces cost of labor so that the staff in factory greatly reduces, while production efficiency can be improved；And main control module is provided with multiple expansion interfaces can connect multiple sensors, and different parameters is carried out while being detected.
Description
Technical field
The present invention relates to unattended field more particularly to a kind of factory's unattended system and method.
Background technique
As the development and country of society manufacture intelligentized attention to industry, factory also would tend to unmanned and intelligence
There are referred to as automatic factory, full-automatic factory in energyization, unmanned factory, refer to that whole production activities have resistance calculations machine to be controlled
System, forefront of the production are not necessarily to be equipped with the factory of worker equipped with robot, and the presence of unmanned factory will further speed up manufacturing industry
Automated process.Traditional factory carries out operation using employee, manually repeats single work, single work is it is easier that member
There is weariness working in work, while being also easy to appear mistake.The working efficiency of conventional plant is low, needs manually to be made in shifts
Industry, or even the probability of error is significantly increased, and manual operation machine is once made a fault and will be made without work is stopped for a long time
At the loss of personal property.
Summary of the invention
It is easy that technical problem to be solved by the invention is to provide a kind of controls, high-efficient and high degree of automation factory
Unattended system.
The technical scheme of the invention to solve the technical problem is: a kind of factory's unattended system, including with
In the main control module of control production equipment, the main control module is connected with detection module, and the detection module is for detecting
Production status data and the data that will test are delivered to main control module, and the main control module is connected with server and will receive
To production status data be uploaded to server, the server is connected with the human-computer interaction mould for being manually entered and observing
Block.
Preferably, the main control module is the industrial personal computer being made of PLC.
Preferably, the industrial personal computer is connected with scanning means, and scanning information is delivered to described by the scanning means
Industrial personal computer, and server is uploaded to by industrial personal computer.
Preferably, the server includes ERP system and MES system.
Preferably, the detection module includes for detecting the temperature detecting module of production environment temperature, for detecting
The humidity detecting module and counter of production environment humidity.
A kind of factory's unattended method, which comprises the following steps:
Step 1, the data for inputting order to be processed to server by human-computer interaction module, the ERP system of server is to be added
Work order handle and data is delivered to main control module；
Step 2, main control module receive the data of server conveying and control production equipment, while main control module control inspection
Module is surveyed to detect the production status of production equipment；
The production status data that step 3, detection module will test are uploaded to main control module, and are uploaded to clothes by main control module
Device, ERP system and the MES system of being engaged in handle to the production status data that main control module conveys and are delivered to master through processing result
Control module；
Step 4 repeats step 2 to step 3, while main control module has detected whether stopping signal, when human-computer interaction interface inputs
Stopping signal or detection module detect stopping signal, and main control module controls production equipment and stops production.
Compared with prior art, the work people so that in factory is arranged in unmanned factory's management system in this practical advantage
Member greatly reduces, and reduces cost of labor, while production efficiency can be improved；And main control module is provided with multiple expansion interfaces and can connect
Multiple sensors are carried out while being detected to different parameters.The setting of this system can reduce the personnel placement of single work, make one
Work has the more time to handle complex work.Order data and inventory data are inputted into server by human-computer interaction module, utilized
Server is managed production line, can reduce human error while realizing factory automation production.
Detailed description of the invention
Fig. 1 is the structural block diagram of factory's unattended system of the invention；
Fig. 2 is the flow chart of factory's unattended system of the invention.
Specific embodiment
The present invention will be described in further detail below with reference to the embodiments of the drawings.
As shown in the picture, a kind of factory's unattended system, including the main control module for controlling production equipment, master control mould
Block is the industrial personal computer being made of PLC, and main control module is connected with detection module, and detection module is used to detect production status data and will
The data detected are delivered to main control module, and main control module is connected with server and is uploaded to the production status data received
Server, server are connected with the human-computer interaction module for being manually entered and observing.
Industrial personal computer is connected with scanning means, is scanned to inventory information, and scanning information is delivered to industry control by scanning means
Machine, and server is uploaded to by industrial personal computer, wherein server includes for handling the ERP system of order business and management inventory
MES system.
Detection module includes for detecting the temperature detecting module of production environment temperature, for detecting production environment humidity
Humidity detecting module and counter；Human-computer interaction module includes touch screen, and administrative staff can be defeated into server by touch screen
Enter to order but data and inventory data.
A kind of factory's unattended method, which comprises the following steps:
Step 1, the data for inputting order to be processed to server by human-computer interaction module, the ERP system of server is to be added
Work order handle and data is delivered to main control module；
Step 2, main control module receive the data of server conveying and control production equipment, while main control module control inspection
Module is surveyed to detect the production status of production equipment；
The production status data that step 3, detection module will test are uploaded to main control module, and are uploaded to clothes by main control module
Device, ERP system and the MES system of being engaged in handle to the production status data that main control module conveys and are delivered to master through processing result
Control module；
Step 4 repeats step 2 to step 3, while main control module has detected whether stopping signal, when human-computer interaction interface inputs
Stopping signal or detection module detect stopping signal, and main control module controls production equipment and stops production.
The course of work of the invention: manually interactive module, that is, touch panel inputs order data and inventory to administrative staff
According to order data signal is delivered to server by man-machine interactively module, and the ERP system and MES system of server will be to order numbers
According to processing comparison is carried out, when inventory, which meets production, to be needed, server exports production signal to main control module, and main control module receives
It controls production equipment after to signal to be produced, while main control module control temperature detecting module carries out the temperature of production environment
Detection, control humidity detecting module detect the humidity of production environment, are detected to the production quantity of production equipment, and
The data that will test are uploaded to main control module, and the data received are delivered to server by main control module, and server is to the number
According to carrying out processing analysis, and haggled over data in server；When stockpile number deficiency, server is exported to main control module
Stopping signal, for main control module after receiving stopping signal, control production equipment stops production.Server is to human-computer interaction simultaneously
Module output signal, touch panel show that stockpile number is insufficient.
The temperature detecting module of detection module is delivered to main control module after detecting temperature signal, by signal and by the letter
Number with main control module setting temperature standard carry out than haggling over, when detecting that temperature is not up to standard main control module can expand connection plus
Thermal or radiator control the temperature of production environment, when temperature detecting module detects that production environment temperature is super
Cross normal temperature the upper limit or lower than normal temperature lower limit when, which is delivered to main control module, main control module control
Production equipment stops production；Multiple expansion interfaces of main control module setting simultaneously can connect multiple sensing modules such as, pressure sensing
Device, proximity sensor etc..
Claims (6)
1. a kind of factory's unattended system, which is characterized in that including the main control module for controlling production equipment, the master
Control module is connected with detection module, and the detection module is used to detect production status data and the data that will test are delivered to
Main control module, the main control module is connected with server and the production status data received is uploaded to server, described
Server be connected with the human-computer interaction module for being manually entered and observing.
2. a kind of factory's unattended system as described in claim 1, which is characterized in that the main control module is PLC structure
At industrial personal computer, the main control module is provided with multiple expansion interfaces.
3. a kind of factory's unattended system as claimed in claim 2, which is characterized in that the industrial personal computer is connected with scanning
Device, scanning information is delivered to the industrial personal computer by the scanning means, and is uploaded to server by industrial personal computer.
4. a kind of factory's unattended system as described in claim 1, which is characterized in that the server includes ERP system
System and MES system.
5. a kind of factory's unattended system as described in claim 1, which is characterized in that the detection module includes being used for
Detect temperature detecting module, the humidity detecting module and counter for detecting production environment humidity of production environment temperature.
6. a kind of factory's unattended method, which comprises the following steps:
Step 1, the data for inputting order to be processed to server by human-computer interaction module, the ERP system of server is to be added
Work order handle and data is delivered to main control module；
Step 2, main control module receive the data of server conveying and control production equipment, while main control module control inspection
Module is surveyed to detect the production status of production equipment；
The production status data that step 3, detection module will test are uploaded to main control module, and are uploaded to clothes by main control module
Device, ERP system and the MES system of being engaged in handle to the production status data that main control module conveys and are delivered to master through processing result
Control module；
Step 4 repeats step 2 to step 3, while main control module has detected whether stopping signal, when human-computer interaction interface inputs
Stopping signal or detection module detect stopping signal, and main control module controls production equipment and stops production.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811610469.1A CN109407642A (en) | 2018-12-27 | 2018-12-27 | A kind of factory's unattended system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811610469.1A CN109407642A (en) | 2018-12-27 | 2018-12-27 | A kind of factory's unattended system and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109407642A true CN109407642A (en) | 2019-03-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811610469.1A Pending CN109407642A (en) | 2018-12-27 | 2018-12-27 | A kind of factory's unattended system and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109407642A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111722606A (en) * | 2020-06-29 | 2020-09-29 | 广州中设机器人智能装备股份有限公司 | Welding production line production management system |
| CN112448978A (en) * | 2019-08-30 | 2021-03-05 | 中国移动通信集团河北有限公司 | Data management method and system |
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| JPH09269833A (en) * | 1996-03-29 | 1997-10-14 | Mazda Motor Corp | Travel controller for vehicle |
| CN102436238A (en) * | 2011-11-03 | 2012-05-02 | 广东轻工职业技术学院 | Data acquisition and information management system and acquisition method for production line |
| CN106933196A (en) * | 2015-12-30 | 2017-07-07 | 常州天正工业发展股份有限公司 | Either simplex sequence automatic factory and control method |
| CN108052081A (en) * | 2017-12-13 | 2018-05-18 | 华北理工大学 | A kind of industrial automatic control device |
| CN109003038A (en) * | 2018-06-11 | 2018-12-14 | 广州中国科学院沈阳自动化研究所分所 | A kind of textile printing and dyeing industry digital factory system architecture |
-
2018
- 2018-12-27 CN CN201811610469.1A patent/CN109407642A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09269833A (en) * | 1996-03-29 | 1997-10-14 | Mazda Motor Corp | Travel controller for vehicle |
| CN102436238A (en) * | 2011-11-03 | 2012-05-02 | 广东轻工职业技术学院 | Data acquisition and information management system and acquisition method for production line |
| CN106933196A (en) * | 2015-12-30 | 2017-07-07 | 常州天正工业发展股份有限公司 | Either simplex sequence automatic factory and control method |
| CN108052081A (en) * | 2017-12-13 | 2018-05-18 | 华北理工大学 | A kind of industrial automatic control device |
| CN109003038A (en) * | 2018-06-11 | 2018-12-14 | 广州中国科学院沈阳自动化研究所分所 | A kind of textile printing and dyeing industry digital factory system architecture |
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| 郭咸纲: "《G管理模式 制度篇：决定企业成功的先进管理制度 第3分册》", 28 February 2002 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112448978A (en) * | 2019-08-30 | 2021-03-05 | 中国移动通信集团河北有限公司 | Data management method and system |
| CN112448978B (en) * | 2019-08-30 | 2022-11-29 | 中国移动通信集团河北有限公司 | Data management method and system |
| CN111722606A (en) * | 2020-06-29 | 2020-09-29 | 广州中设机器人智能装备股份有限公司 | Welding production line production management system |
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