CN109003038A - A kind of textile printing and dyeing industry digital factory system architecture - Google Patents
A kind of textile printing and dyeing industry digital factory system architecture Download PDFInfo
- Publication number
- CN109003038A CN109003038A CN201810595872.5A CN201810595872A CN109003038A CN 109003038 A CN109003038 A CN 109003038A CN 201810595872 A CN201810595872 A CN 201810595872A CN 109003038 A CN109003038 A CN 109003038A
- Authority
- CN
- China
- Prior art keywords
- production
- network
- equipment
- textile printing
- dyeing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000007639 printing Methods 0.000 title claims abstract description 59
- 238000004043 dyeing Methods 0.000 title claims abstract description 57
- 239000004753 textile Substances 0.000 title claims abstract description 55
- 238000004519 manufacturing process Methods 0.000 claims abstract description 106
- 238000004458 analytical method Methods 0.000 claims abstract description 24
- 238000007726 management method Methods 0.000 claims abstract description 24
- 238000005457 optimization Methods 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 13
- 230000006870 function Effects 0.000 claims abstract description 12
- 238000003745 diagnosis Methods 0.000 claims abstract description 8
- 230000008447 perception Effects 0.000 claims abstract description 6
- 239000000047 product Substances 0.000 claims description 21
- 238000005516 engineering process Methods 0.000 claims description 18
- 238000004891 communication Methods 0.000 claims description 17
- 230000007613 environmental effect Effects 0.000 claims description 17
- 238000013461 design Methods 0.000 claims description 16
- 238000012544 monitoring process Methods 0.000 claims description 14
- 239000000975 dye Substances 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 11
- 238000012545 processing Methods 0.000 claims description 9
- 238000013439 planning Methods 0.000 claims description 8
- 238000004065 wastewater treatment Methods 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 6
- 238000012546 transfer Methods 0.000 claims description 6
- 238000012423 maintenance Methods 0.000 claims description 5
- 238000007619 statistical method Methods 0.000 claims description 5
- 239000012752 auxiliary agent Substances 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims description 4
- -1 electricity Substances 0.000 claims description 4
- 239000004744 fabric Substances 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 4
- 238000004454 trace mineral analysis Methods 0.000 claims description 4
- 238000007728 cost analysis Methods 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- 239000003344 environmental pollutant Substances 0.000 claims description 3
- 238000012986 modification Methods 0.000 claims description 3
- 230000004048 modification Effects 0.000 claims description 3
- 238000013433 optimization analysis Methods 0.000 claims description 3
- 231100000719 pollutant Toxicity 0.000 claims description 3
- 239000011265 semifinished product Substances 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 230000001149 cognitive effect Effects 0.000 claims description 2
- 230000002708 enhancing effect Effects 0.000 claims description 2
- 238000009941 weaving Methods 0.000 claims description 2
- 238000011161 development Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000010835 comparative analysis Methods 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 230000002350 accommodative effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002775 capsule Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000019771 cognition Effects 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 238000004801 process automation Methods 0.000 description 1
- 230000006798 recombination Effects 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/10—Office automation; Time management
- G06Q10/103—Workflow collaboration or project management
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04W—WIRELESS COMMUNICATION NETWORKS
- H04W4/00—Services specially adapted for wireless communication networks; Facilities therefor
- H04W4/30—Services specially adapted for particular environments, situations or purposes
- H04W4/38—Services specially adapted for particular environments, situations or purposes for collecting sensor information
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04W—WIRELESS COMMUNICATION NETWORKS
- H04W4/00—Services specially adapted for wireless communication networks; Facilities therefor
- H04W4/80—Services using short range communication, e.g. near-field communication [NFC], radio-frequency identification [RFID] or low energy communication
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Landscapes
- Engineering & Computer Science (AREA)
- Business, Economics & Management (AREA)
- Strategic Management (AREA)
- Human Resources & Organizations (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- Signal Processing (AREA)
- Computer Networks & Wireless Communication (AREA)
- General Health & Medical Sciences (AREA)
- General Business, Economics & Management (AREA)
- Tourism & Hospitality (AREA)
- Economics (AREA)
- Health & Medical Sciences (AREA)
- Marketing (AREA)
- Entrepreneurship & Innovation (AREA)
- Medical Informatics (AREA)
- Data Mining & Analysis (AREA)
- Operations Research (AREA)
- Quality & Reliability (AREA)
- General Engineering & Computer Science (AREA)
- Computing Systems (AREA)
- Manufacturing & Machinery (AREA)
- Primary Health Care (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a kind of textile printing and dyeing industry digital factory overall architectures, including mechanical floor, sensing layer, network layer and application layer, the mechanical floor is connect with perception layer signal, and the sensing layer is connect with network layer signal, and the network layer is connect with using layer signal.The mechanical floor, for carrying out the specific actual production and production related procedure of textile printing and dyeing factory;The sensing layer, for realizing the acquisition that related data information is produced and produced to the corresponding printing and dyeing textile equipment of mechanical floor.The network layer obtains the transmitting of information for realizing sensing layer.The application layer establishes associated databases according to the information of acquisition, for realizing supply chain analysis and the functions such as optimization, equipment and system fault diagnosis and prediction, quality management and analysis, production plan and scheduling.The present invention passes through the implementation of industrial Internet of Things, realizes comprehensive interconnection wireless coverage of production equipment, realizes mobile, with no paper, makes the intelligence manufacture basic environment of Any time, Any where, Any divice.
Description
Technical field
The invention belongs to industrial automations, and in particular to a kind of textile printing and dyeing industry digital factory system architecture.
Background technique
To cope with manufacturing crisis and catching important development opportunity, State Council issues " made in China 2025 ", implement " in
State's manufacture 2025 ", manufacturing power is turned to from manufacture big country for China, pushes the technological transformation of national economy conventional industries, neutralizing
Superfluous production capacity supports enterprise annexation and recombination, and industrialization and information-based depth integration is promoted to have decisive role.
China's every profession and trade especially textile printing and dyeing industry and relevant factory's manufacturing industry level, development scale are irregular not at present
Together, textile printing and dyeing is important manufacturing industry, plays important impetus, while textile printing and dyeing row for the development of national economy
Industry is also typical labour and capital-intensive high energy consumption, the conventionally manufactured industry of high pollution, with economy and society structure
It continues to develop and changes, be in the critical period of transition and upgrade,
The target for realizing intelligence manufacture will also do many work in terms of digitlization, automation, networking, wherein
Construction digital factory is that current many enterprises need perfect important content, and realize the important foundation of intelligence manufacture.Mesh
The main problem that the dyeing enterprise in preceding China faces has, and dyeing overall digital level is not high, and digital factory is whole
Body planning property is not strong;The information island of enterprise is still generally existing, and urgent need establishes digital factory and interconnects full network;" data
Magnanimity, poor information " phenomenon is generally existing, and the depth of data analysis and application is also far from enough.
Summary of the invention
The shortcomings that it is a primary object of the present invention to overcome the prior art and deficiency provide a kind of textile printing and dyeing industry number
Chemical plant overall architecture helps enterprise to pass through industrial big data platform and realizes the efficient overall management of enterprise, equipment high efficiency operation
With maintenance.
In order to achieve the above object, the invention adopts the following technical scheme:
A kind of textile printing and dyeing industry digital factory overall architecture of the present invention, including mechanical floor, sensing layer, network layer and
Application layer, the mechanical floor are connect with perception layer signal, and the sensing layer is connect with network layer signal, the network layer and application
Layer signal connection;
The mechanical floor, for carrying out the specific actual production and production related procedure of factory;
The sensing layer, for realizing the acquisition that related data information is produced and produced to mechanical floor relevant device
The network layer obtains the transmitting of information for realizing sensing layer;
The application layer establishes associated databases according to the information of acquisition, for realizing supply chain analysis and optimization, equipment
With system fault diagnosis and prediction, quality management and analysis, production plan and scheduling function.
As preferential technical solution, the mechanical floor includes production equipment, logistics equipment, environmental protection equipment and energy device
Four parts;
The production equipment for realizing factory's actual product production and processing;
The logistics equipment for realizing product semi-finished product, finished product in production process transfer and transport;
Pollutant of the environmental protection equipment for being generated in processing production process;
The energy device is used to provide the stable water, electricity, gas energy for production, logistics and environmental protection equipment.
As preferential technical solution, the production equipment includes dye machine, printing machine, loom and collator;
Logistics equipment transport is specially liquid, the conveying of solid dyestuff and auxiliary agent, the transfer and conveying dyed cloth
The environmental protection equipment includes waste water treatment system, forming machine exhaust-gas treatment equipment cluster;
The energy device includes power plant fans cluster.
As preferential technical solution, the sensing layer includes sensor, RFID and sensor network, for realizing to work
Intellisense identification, Information Collecting & Processing and the automatic control of factory's physical world, and connected physical entity by communication module
It is to realize internet complete perception to network layer and application layer;
Tool terminal of the sensor as Internet of Things acquisition information for realizing automatic detection and automatically controls ring
Section;
The RFID is a kind of contactless automatic identification technology, carries out non-contact two-way communication using radio frequency method,
For realizing automatic identification target object and obtain the purpose of related data;
The multi-hop ad hoc that the sensor network is made of numerous sensor nodes, mode is formed by wireless communication
Network realizes the transmission of acquisition information for connecting a large amount of independent sensors.
As preferential technical solution, the sensing layer sensing mode is for obtaining following information: textile printing and dyeing runs work
Skill data, the abundant emerging status data of textile printing and dyeing and textile printing and dyeing running environment data;
The textile printing and dyeing operation process data: including temperature, input and output gas flow, disengaging water flow, air quantity, wind pressure,
pH;
The abundant emerging status data of textile printing and dyeing: facility switching amount signal, real-time current, real-time voltage, real-time revolving speed, reality
When pressure value, running frequency;
The textile printing and dyeing running environment data: equipment operating environment temperature and humidity, the pit level that catchments, equipment operation are existing
Field vision signal.
As preferential technical solution, the network layer includes control network, manages network and sensing network, for realizing
Transmitting, routing and the control of information, and realize high/low speed it is close/long range wireless communication technology, low-power consumption routing, self-organizing be logical
Letter, the enhancing of wireless access M2M communication, IP bearing technology, transmission of network technology, heterogeneous network converged access technology and cognition nothing
The application of line power technology;
The control network is that Industrial Ethernet needs to carry out the conversion of more transport protocols for built manufacturing enterprise
With interconnection, the transmission of multi-source heterogeneous information and merge, for newly-built manufacturing enterprise, enterprise can be helped to establish Controlling Inner Enterprise
Network transport standard, it is desirable that abided by jointly into the equipment of factory and supplier;
The management network is enterprise resource planning ERP and Manufacturing Executive System MES, need the ERP of enterprise and
MES management software is included in entire textile printing and dyeing digital factory scope, is on the one hand uploaded to the equipment of bottom and production information
On the other hand ERP and MES system need the management instruction issuing by ERP and MES system to set to bottom for its decision and planning
It is standby to be executed;
The sensing network is wireless sense network WIA-PA technical system.
As preferential technical solution, the application layer includes managing class database, production class database, public auxiliary class data
Application layer system function design is divided into design, production, supply chain, sale, O&M, public auxiliary according to application difference by library
Help six modules;
The design module is according to textile printing and dyeing market and customer demand forecast analysis, personalized customization design, design
Amendment is promoted with product and is analyzed;
The production module is tracked for textile printing and dyeing manufacturing schedule, production equipment operating status trace analysis, production money
Source monitoring and Optimized Operation, order produce direct cost analysis, product quality statistical analysis and control;
The supply chain module is for print and dye material consumption law and inventory optimization, material forecast and cost control, supply
Quotient's comparative evaluation, prediction of product market and inventory optimization;
The Sales module delivers tracking, order profit analysis for order, and sales volume valence statisticallys analyze, and market sale becomes
Gesture and strategy;
O&M module is analyzed and is counted for textile printing and dyeing tracking of products, equipment fault detecting, standby redundancy inventory optimization
Configuration remotely monitors and fortune using having wastewater treatment on-line monitoring and novel maintenance system and forming machine exhaust-gas treatment to equip cluster
Maintain system;
Public supplementary module be used for energy management, environmental protection facility operational effect optimization analysis, fire-fighting safety system monitoring with
Alarm, resource recovering system running optimizatin, applying is having steam power plant's blower set remote monitoring operational system and plant area's fire-fighting to exist
Line monitoring and operational system.
As preferential technical solution, six design, production, supply chain, sale, O&M, public auxiliary modules are used
In realization supply chain analysis and optimization, equipment and system fault diagnosis and prediction, quality management and analysis, production plan and scheduling
Function in conjunction with industry requirement, realizes the intelligent use of Internet of Things for realizing the interface of Internet of Things and user.
Compared with the prior art, the invention has the following advantages and beneficial effects:
1, the present invention collects each equipment production of crawl and dependency number using modes such as sensor, RFID and sensor networks
According to, and using control network, management network and sensing network, for realizing the transmitting, routing and control of information.To reinforce number
Word workshop and industrial Internet of Things aspect construction, realize the synchronous acquisition for manufacturing all kinds of element informations, interconnection, shared and tune
With elimination information island makes production process and logistics links more transparent, and work is more convenient.Realize enterprises from mechanical floor
It interconnects to the longitudinal direction of administrative decision layer, and the transverse direction including industrial chains such as enterprise, client, suppliers interconnects.Letter
Change operation flow, improve production efficiency, reduces production cost;And effectively promote overall network covering, the acquisition of a variety of data, movement
The practicability of terminal, industrial Internet of Things are digitlization and information-based basic environment.By the implementation of industrial Internet of Things, life is realized
Comprehensive interconnection wireless coverage of equipment is produced, mobile, with no paper is realized, makes Any time, Any where, Any divice
Intelligence manufacture basic environment.
2, the present invention is established including managing the databases such as class database, production class database, public auxiliary class database, in turn
Reinforce the construction of textile printing and dyeing factory industry big data platform, forms data characteristics extraction-processing-analysis-and apply complete set technology, disk
Living data on stock makes good use of incremental data, pushes enterprise transformation development, helps enterprise to pass through industrial big data platform and realize enterprise
The functions such as efficient overall management, equipment high efficiency operation and maintenance promote Enterprise Lean production, improve management and decision-making level, improve
The quality of production.
Detailed description of the invention
Fig. 1 is textile printing and dyeing industry digital factory integrated stand composition.
Drawing reference numeral explanation: 1, production equipment;2, logistics equipment;3, environmental protection equipment;4, energy device;5, RFID tag;
6, field instrument;7, live camera;8, sensor;9, network is controlled;10, network is managed;11, sensing network;12, class is managed
Database;13, class database is produced;14, public auxiliary class database.
Specific embodiment
Present invention will now be described in further detail with reference to the embodiments and the accompanying drawings, but embodiments of the present invention are unlimited
In this.
Embodiment
As shown in Figure 1, giving textile printing and dyeing industry digital factory integrated stand composition of the invention, pass through RFID tag
5, field instrument 6 (including required PLC, flowmeter, pressure gauge and densitometer etc. in textile printing and dyeing production process), scene are taken the photograph
As head 7 (including required production camera and security protection camera in textile printing and dyeing production process) and sensor 8 (including are weaved
Print and dye production process in required temperature sensor, liquid level sensor and pH sensor) etc. sensing modes, obtain production process
Middle production equipment 1 (including required loom, dye machine, drawloom and collator etc. in textile printing and dyeing production process), logistics
Equipment 2 (including required weighing, ingredient and feeder equipment in textile printing and dyeing production process), environmental protection equipment 3 (including weaving print
Contaminate required wastewater treatment equipment cluster and forming machine exhaust-gas treatment in production process and equip cluster) and energy device 4 (including
Required steam power plant's blower unit equipment etc. in textile printing and dyeing production process) production and production related data, pass through control
Network 9 carry out more transport protocols conversion and interconnection, the transmission of multi-source heterogeneous information with merge, by management network 10 by enterprise
ERP and MES management software be included in entire digital factory scope, the equipment of bottom and production information are uploaded to ERP and MES
On the other hand system needs the management instruction issuing by ERP and MES system to hold to underlying device for its decision and planning
Row realizes each device data information interconnection and intercommunication by sensing network 11, and data collected by analysis and arrangement, which are established, manages class number
According to library 12, production class database 13, public auxiliary class database 14, for realizing supply chain analysis and optimization, fault diagnosis and fault prediction,
Quality management and analysis and the functions such as production plan and scheduling.
Above-mentioned textile printing and dyeing industry digital factory overall architecture, including mechanical floor, sensing layer, network layer and application
Layer.The mechanical floor, for carrying out the specific actual production and production related procedure of factory;The sensing layer, for realizing right
The production of mechanical floor relevant device and the acquisition of production related data information.The network layer obtains information for realizing sensing layer
Transmitting.The application layer establishes associated databases according to the information of acquisition, for realizing supply chain analysis and optimization, equipment
With the functions such as system fault diagnosis and prediction, quality management and analysis, production plan and scheduling.
The mechanical floor includes production equipment, four part of logistics equipment, environmental protection equipment and energy device, the production equipment
It mainly include dye machine, printing machine, loom and collator for realizing the production and processing of factory's actual product;The logistics is set
It is ready for use on the transfer and transport for realizing product semi-finished product, finished product in production process, mainly includes liquid, solid dyestuff and auxiliary agent
Conveying, the transfer and conveying dyed cloth;Pollutant of the environmental protection equipment for generating in processing production process, such as waste water give up
Gas and waste etc. mainly include waste water treatment system, forming machine exhaust-gas treatment equipment cluster;The energy device is for making a living
Production, logistics and environmental protection equipment provide the energy such as stable water, electricity, gas, mainly include power plant fans cluster etc..
The sensing layer includes sensor, RFID and sensor network (field instrument, camera etc.), for realizing to work
Intellisense identification, Information Collecting & Processing and the automatic control of factory's physical world, and connected physical entity by communication module
It is to realize internet complete perception to network layer and application layer.Tool terminal of the sensor as Internet of Things acquisition information,
For realizing automatic detection and automatic control link;The RFID is a kind of contactless automatic identification technology, it is to utilize
Radio frequency method carries out non-contact two-way communication, for realizing automatic identification target object and obtains the purpose of related data, has
Precision is high, accommodative ability of environment is strong, strong antijamming capability, it is swift to operate many advantages, such as;The sensor network is by numerous
Sensor node composition, the multihop self-organizing network that mode is formed by wireless communication, for connecting a large amount of independent sensors
It picks up and, realize the transmission of acquisition information.The above sensing layer sensing mode is mainly used for obtaining following information: textile printing and dyeing operation
Process data: including temperature, input and output gas flow, disengaging water flow, air quantity, wind pressure, pH etc.;The abundant emerging status number of textile printing and dyeing
According to: facility switching amount signal, real-time current, real-time voltage, real-time revolving speed, real-time pressure value, running frequency etc.;Textile printing and dyeing fortune
Row environmental data: equipment operating environment temperature and humidity, the pit level that catchments, equipment operation field video signal etc..
The network layer includes control network, management network and sensing network, for realizing the transmitting, routing and control of information
System, and realize high/low speed it is close/long range wireless communication technology, low-power consumption routing, ad-hoc communication, wireless access M2M communication increase
By force, the application of IP bearing technology, transmission of network technology, heterogeneous network converged access technology and cognitive radio technology.It is described
Control network is Industrial Ethernet, and for built manufacturing enterprise, conversion and interconnection, the multi-source for needing to carry out more transport protocols are different
The transmission of structure information with merge, for newly-built manufacturing enterprise, enterprise can be helped to establish Controlling Inner Enterprise network transmission mark
It is quasi-, it is desirable that be abided by jointly into the equipment of factory and supplier;The management network is enterprise resource planning (ERP) and makes
Execution system (MES) is made, needs for ERP the and MES management software of enterprise to be included in entire textile printing and dyeing digital factory scope, one
The equipment of bottom and production information are uploaded to ERP and MES system by aspect, for its decision and planning, are on the other hand needed ERP
It is executed with the management instruction issuing of MES system to underlying device;The sensing network is wireless sense network WIA-PA
(Wireless Networks for Industrial Automation Process Automation), towards industrial process
The industry wireless network standard technique of automation) technical system.
The application layer includes managing class database, production class database, public auxiliary class database, not according to application
Together, application layer system function design is divided into six design, production, supply chain, sale, O&M, public auxiliary modules.Wherein set
Meter module is according to textile printing and dyeing market and customer demand forecast analysis, personalized customization design, and design modification and product are promoted
Analysis;Module is produced to track for textile printing and dyeing manufacturing schedule, production equipment (including dye machine, loom, printing machine and arrangement are set
It is standby) operating status trace analysis, resources of production (including dyestuff, auxiliary agent and cloth) monitoring and Optimized Operation, order production is directly
Cost analysis, product quality statistical analysis and control;Supply chain module is for print and dye material consumption law and inventory optimization, material
Prediction and cost control, supplier's comparative evaluation, prediction of product market and inventory optimization;Sales module for order deliver with
Track, order profit analysis, sales volume valence statistical analysis, market sale trend and strategy;O&M module is used for textile printing and dyeing product
Trace analysis and statistics, equipment fault detecting, standby redundancy inventory distributes rationally, main application have wastewater treatment on-line monitoring and
Novel maintenance system and forming machine exhaust-gas treatment equipment cluster remotely monitor and operational system;Public supplementary module is for energy source capsule
Reason (including water, electricity, gas used in textile printing and dyeing production process), the optimization analysis of environmental protection facility operational effect, security against fire
System monitoring and alarm, resource recovering system running optimizatin, main application have steam power plant's blower set remote monitoring operational system
And plant area's fire-fighting on-line monitoring and operational system.With upper module for realizing supply chain analysis and optimization, equipment and the system failure
The functions such as diagnosis and prediction, quality management and analysis, production plan and scheduling.For realizing the interface of Internet of Things and user, with
Industry requirement combines, and realizes the intelligent use of Internet of Things.
The above embodiment is a preferred embodiment of the present invention, but embodiments of the present invention are not by above-described embodiment
Limitation, other any changes, modifications, substitutions, combinations, simplifications made without departing from the spirit and principles of the present invention,
It should be equivalent substitute mode, be included within the scope of the present invention.
Claims (8)
1. a kind of textile printing and dyeing industry digital factory overall architecture, which is characterized in that including mechanical floor, sensing layer, network layer
And application layer, the mechanical floor with perception layer signal connect, the sensing layer is connect with network layer signal, the network layer and
It is connected using layer signal;
The mechanical floor, for carrying out the specific actual production and production related procedure of factory;
The sensing layer, for realizing the acquisition that related data information is produced and produced to mechanical floor relevant device
The network layer obtains the transmitting of information for realizing sensing layer;
The application layer establishes associated databases according to the information of acquisition, for realizing supply chain analysis and optimization, equipment and is
System fault diagnosis and fault prediction, quality management and analysis, production plan and scheduling function.
2. textile printing and dyeing industry digital factory overall architecture according to claim 1, which is characterized in that the mechanical floor
Including production equipment, four part of logistics equipment, environmental protection equipment and energy device;
The production equipment for realizing factory's actual product production and processing;
The logistics equipment for realizing product semi-finished product, finished product in production process transfer and transport;
Pollutant of the environmental protection equipment for being generated in processing production process;
The energy device is used to provide the stable water, electricity, gas energy for production, logistics and environmental protection equipment.
3. textile printing and dyeing industry digital factory overall architecture according to claim 2, which is characterized in that the production is set
Standby includes dye machine, printing machine, loom and collator;
Logistics equipment transport is specially liquid, the conveying of solid dyestuff and auxiliary agent, the transfer and conveying dyed cloth
The environmental protection equipment includes waste water treatment system, forming machine exhaust-gas treatment equipment cluster;
The energy device includes power plant fans cluster.
4. textile printing and dyeing industry digital factory overall architecture according to claim 1, which is characterized in that the sensing layer
Including sensor, RFID and sensor network, for realizing the Intellisense identification to factory's physical world, Information Collecting & Processing
And automatic control, and physical entity is connected to by network layer and application layer by communication module, it is to realize internet complete perception;
Tool terminal of the sensor as Internet of Things acquisition information, for realizing automatic detection and automatic control link;
The RFID is a kind of contactless automatic identification technology, carries out non-contact two-way communication using radio frequency method, is used for
It realizes automatic identification target object and obtains the purpose of related data;
The multi-hop ad hoc net that the sensor network is made of numerous sensor nodes, mode is formed by wireless communication
Network realizes the transmission of acquisition information for connecting a large amount of independent sensors.
5. textile printing and dyeing industry digital factory overall architecture according to claim 4, which is characterized in that the sensing layer
Sensing mode is for obtaining following information: textile printing and dyeing operation process data, the abundant emerging status data of textile printing and dyeing and weaving print
Contaminate running environment data;
The textile printing and dyeing operation process data: including temperature, input and output gas flow, disengaging water flow, air quantity, wind pressure, pH;
The abundant emerging status data of textile printing and dyeing: facility switching amount signal, real-time current, real-time voltage, real-time revolving speed, in real time pressure
Force value, running frequency;
The textile printing and dyeing running environment data: equipment operating environment temperature and humidity, the pit level that catchments, equipment operation scene view
Frequency signal.
6. textile printing and dyeing industry digital factory overall architecture according to claim 1, which is characterized in that the network layer
Including control network, management network and sensing network, for realizing the transmitting, routing and control of information, and high/low speed is realized
Closely/long range wireless communication technology, low-power consumption routing, ad-hoc communication, the enhancing of wireless access M2M communication, IP bearing technology, net
The application of network tranmission techniques, heterogeneous network converged access technology and cognitive radio technology;
The control network be Industrial Ethernet, for built manufacturing enterprise, need to carry out more transport protocols conversion and mutually
Connection, multi-source heterogeneous information transmission with merge, for newly-built manufacturing enterprise, enterprise can be helped to establish Controlling Inner Enterprise network
Transmission standard, it is desirable that abided by jointly into the equipment of factory and supplier;
The management network is enterprise resource planning ERP and Manufacturing Executive System MES, needs to manage the ERP of enterprise and MES
Reason software be included in entire textile printing and dyeing digital factory scope, on the one hand by the equipment of bottom and production information be uploaded to ERP and
On the other hand MES system needs to carry out ERP and the management instruction issuing of MES system to underlying device for its decision and planning
It executes;
The sensing network is wireless sense network WIA-PA technical system.
7. textile printing and dyeing industry digital factory overall architecture according to claim 1, which is characterized in that the application layer
Including managing class database, production class database, public auxiliary class database, according to application difference, by application layer system function
Design is divided into six design, production, supply chain, sale, O&M, public auxiliary modules;
The design module is according to textile printing and dyeing market and customer demand forecast analysis, personalized customization design, design modification
It is promoted and is analyzed with product;
The production module is tracked for textile printing and dyeing manufacturing schedule, production equipment operating status trace analysis, resources of production prison
It surveys and Optimized Operation, order produces direct cost analysis, product quality statistical analysis and control;
The supply chain module is for print and dye material consumption law and inventory optimization, material forecast and cost control, supplier couple
Than assessment, prediction of product market and inventory optimization;
The Sales module for order deliver tracking, order profit analysis, sales volume valence statistical analysis, market sale trend and
Strategy;
O&M module is analyzed and is counted for textile printing and dyeing tracking of products, and equipment fault detecting, standby redundancy inventory distributes rationally,
It is remotely monitored and O&M system using thering is wastewater treatment on-line monitoring and novel maintenance system and forming machine exhaust-gas treatment to equip cluster
System;
Public supplementary module is used for energy management, the optimization analysis of environmental protection facility operational effect, fire-fighting safety system monitoring and alarm,
Resource recovering system running optimizatin, applying is having steam power plant's blower set remote monitoring operational system and plant area's fire-fighting on-line monitoring
With operational system.
8. textile printing and dyeing industry digital factory overall architecture according to claim 1, which is characterized in that the design,
Six production, supply chain, sale, O&M, public auxiliary modules are for realizing supply chain analysis and optimization, equipment and the system failure
Diagnosis and prediction, quality management and analysis, production plan and scheduling function, for realizing the interface of Internet of Things and user, with row
Industry demand combines, and realizes the intelligent use of Internet of Things.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810595872.5A CN109003038A (en) | 2018-06-11 | 2018-06-11 | A kind of textile printing and dyeing industry digital factory system architecture |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810595872.5A CN109003038A (en) | 2018-06-11 | 2018-06-11 | A kind of textile printing and dyeing industry digital factory system architecture |
Publications (1)
Publication Number | Publication Date |
---|---|
CN109003038A true CN109003038A (en) | 2018-12-14 |
Family
ID=64601182
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201810595872.5A Pending CN109003038A (en) | 2018-06-11 | 2018-06-11 | A kind of textile printing and dyeing industry digital factory system architecture |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN109003038A (en) |
Cited By (22)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109407642A (en) * | 2018-12-27 | 2019-03-01 | 宁波极望信息科技有限公司 | A kind of factory's unattended system and method |
CN109803019A (en) * | 2019-01-24 | 2019-05-24 | 广州中国科学院沈阳自动化研究所分所 | A kind of forming machine exhaust-gas treatment equipment cluster remotely monitors and operational system |
CN109811494A (en) * | 2019-03-22 | 2019-05-28 | 宿州德源服装有限公司 | System is used in a kind of printing and dyeing of fabric |
CN109885011A (en) * | 2019-03-22 | 2019-06-14 | 宿州德源服装有限公司 | A kind of textile printing and dyeing factory management system for internet of things |
CN109981791A (en) * | 2019-04-08 | 2019-07-05 | 中原工学院 | A kind of Internet of things system and method for useless selvedge |
CN110086536A (en) * | 2019-04-29 | 2019-08-02 | 格利尔数码科技股份有限公司 | Intelligent perception system based on LED visible light communication |
CN110321986A (en) * | 2019-05-09 | 2019-10-11 | 中山易裁剪网络科技有限公司 | A kind of cloth coding and management system for tracking |
CN110471381A (en) * | 2019-08-19 | 2019-11-19 | 绍兴数纺科技有限公司 | A kind of printing and dyeing industry internet platform, equipment and system |
CN111353674A (en) * | 2018-12-24 | 2020-06-30 | 中国信息通信科技集团有限公司 | Enterprise intelligent system |
CN111415091A (en) * | 2020-03-20 | 2020-07-14 | 绍兴数智科技有限公司 | Dyeing scheduling equipment, production card number recording method and storage medium |
CN111915410A (en) * | 2020-08-12 | 2020-11-10 | 暨南大学 | Intelligent management and control system for high-dynamic production logistics process |
CN112224725A (en) * | 2020-09-24 | 2021-01-15 | 武汉工控仪器仪表有限公司 | Intelligent logistics system for printing and dyeing industry |
CN112465485A (en) * | 2020-12-30 | 2021-03-09 | 宁波智能制造技术研究院有限公司 | Intelligent printing and dyeing management system |
CN112734339A (en) * | 2021-01-18 | 2021-04-30 | 杭州开源电脑技术有限公司 | Dyeing material receiving system and method |
CN112783108A (en) * | 2019-11-09 | 2021-05-11 | 无锡贝美思新能源科技有限公司 | Quality management cloud platform for smart factory |
CN112817283A (en) * | 2020-12-29 | 2021-05-18 | 吴江市创捷经编纺织有限公司 | Control system on textile production line |
CN112859784A (en) * | 2021-01-18 | 2021-05-28 | 杭州开源电脑技术有限公司 | Automatic dyeing system |
CN113011609A (en) * | 2021-02-26 | 2021-06-22 | 杭州开源电脑技术有限公司 | Equipment operation and maintenance system applied to textile printing and dyeing |
CN113721535A (en) * | 2020-05-25 | 2021-11-30 | 绍兴三强机电科技有限公司 | Intelligent monitoring system of setting machine and exhaust purification treatment equipment |
CN113902360A (en) * | 2021-08-27 | 2022-01-07 | 东华大学 | MES system applied to digital simulation model of textile printing and dyeing workshop |
CN116009503A (en) * | 2023-03-22 | 2023-04-25 | 智昌科技集团股份有限公司 | Self-organizing ternary intelligent manufacturing control system based on super-circulation network |
CN116340875A (en) * | 2023-05-30 | 2023-06-27 | 单县鑫和纺织有限公司 | Roving frame operation fault prediction system based on data analysis |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101329747A (en) * | 2008-06-25 | 2008-12-24 | 北汽福田汽车股份有限公司潍坊模具厂 | Die enterprise informatization management system |
CN103810576A (en) * | 2014-03-07 | 2014-05-21 | 西安工业大学 | Workshop production management method and system based on Internet of Things |
KR20150012355A (en) * | 2013-07-25 | 2015-02-04 | 대림스타릿 주식회사 | The measuring device and the system of dyes for fabric dyeing |
-
2018
- 2018-06-11 CN CN201810595872.5A patent/CN109003038A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101329747A (en) * | 2008-06-25 | 2008-12-24 | 北汽福田汽车股份有限公司潍坊模具厂 | Die enterprise informatization management system |
KR20150012355A (en) * | 2013-07-25 | 2015-02-04 | 대림스타릿 주식회사 | The measuring device and the system of dyes for fabric dyeing |
CN103810576A (en) * | 2014-03-07 | 2014-05-21 | 西安工业大学 | Workshop production management method and system based on Internet of Things |
Non-Patent Citations (1)
Title |
---|
王国栋: "HF公司面向智能制造的信息化规划研究", 《中国优秀硕士学位论文全文数据库 经济与管理科学辑》 * |
Cited By (26)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111353674A (en) * | 2018-12-24 | 2020-06-30 | 中国信息通信科技集团有限公司 | Enterprise intelligent system |
CN109407642A (en) * | 2018-12-27 | 2019-03-01 | 宁波极望信息科技有限公司 | A kind of factory's unattended system and method |
CN109803019A (en) * | 2019-01-24 | 2019-05-24 | 广州中国科学院沈阳自动化研究所分所 | A kind of forming machine exhaust-gas treatment equipment cluster remotely monitors and operational system |
CN109811494A (en) * | 2019-03-22 | 2019-05-28 | 宿州德源服装有限公司 | System is used in a kind of printing and dyeing of fabric |
CN109885011A (en) * | 2019-03-22 | 2019-06-14 | 宿州德源服装有限公司 | A kind of textile printing and dyeing factory management system for internet of things |
CN109811494B (en) * | 2019-03-22 | 2021-11-23 | 山东圣梵尼服饰股份有限公司 | System for printing and dyeing fabric |
CN109981791A (en) * | 2019-04-08 | 2019-07-05 | 中原工学院 | A kind of Internet of things system and method for useless selvedge |
CN110086536A (en) * | 2019-04-29 | 2019-08-02 | 格利尔数码科技股份有限公司 | Intelligent perception system based on LED visible light communication |
CN110321986A (en) * | 2019-05-09 | 2019-10-11 | 中山易裁剪网络科技有限公司 | A kind of cloth coding and management system for tracking |
CN110471381B (en) * | 2019-08-19 | 2021-11-05 | 绍兴数纺科技有限公司 | Printing and dyeing industry internet platform, equipment and system |
CN110471381A (en) * | 2019-08-19 | 2019-11-19 | 绍兴数纺科技有限公司 | A kind of printing and dyeing industry internet platform, equipment and system |
CN112783108A (en) * | 2019-11-09 | 2021-05-11 | 无锡贝美思新能源科技有限公司 | Quality management cloud platform for smart factory |
CN111415091A (en) * | 2020-03-20 | 2020-07-14 | 绍兴数智科技有限公司 | Dyeing scheduling equipment, production card number recording method and storage medium |
CN113721535A (en) * | 2020-05-25 | 2021-11-30 | 绍兴三强机电科技有限公司 | Intelligent monitoring system of setting machine and exhaust purification treatment equipment |
CN111915410A (en) * | 2020-08-12 | 2020-11-10 | 暨南大学 | Intelligent management and control system for high-dynamic production logistics process |
CN112224725A (en) * | 2020-09-24 | 2021-01-15 | 武汉工控仪器仪表有限公司 | Intelligent logistics system for printing and dyeing industry |
CN112817283A (en) * | 2020-12-29 | 2021-05-18 | 吴江市创捷经编纺织有限公司 | Control system on textile production line |
CN112465485A (en) * | 2020-12-30 | 2021-03-09 | 宁波智能制造技术研究院有限公司 | Intelligent printing and dyeing management system |
CN112859784A (en) * | 2021-01-18 | 2021-05-28 | 杭州开源电脑技术有限公司 | Automatic dyeing system |
CN112734339A (en) * | 2021-01-18 | 2021-04-30 | 杭州开源电脑技术有限公司 | Dyeing material receiving system and method |
CN112734339B (en) * | 2021-01-18 | 2023-09-12 | 杭州开源电脑技术有限公司 | Dyeing material-receiving system and method |
CN113011609A (en) * | 2021-02-26 | 2021-06-22 | 杭州开源电脑技术有限公司 | Equipment operation and maintenance system applied to textile printing and dyeing |
CN113902360A (en) * | 2021-08-27 | 2022-01-07 | 东华大学 | MES system applied to digital simulation model of textile printing and dyeing workshop |
CN116009503A (en) * | 2023-03-22 | 2023-04-25 | 智昌科技集团股份有限公司 | Self-organizing ternary intelligent manufacturing control system based on super-circulation network |
CN116340875A (en) * | 2023-05-30 | 2023-06-27 | 单县鑫和纺织有限公司 | Roving frame operation fault prediction system based on data analysis |
CN116340875B (en) * | 2023-05-30 | 2023-10-17 | 单县鑫和纺织有限公司 | Roving frame operation fault prediction system based on data analysis |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN109003038A (en) | A kind of textile printing and dyeing industry digital factory system architecture | |
Wang et al. | IoT-enabled real-time energy efficiency optimisation method for energy-intensive manufacturing enterprises | |
CN111142414B (en) | Intelligent power plant management and control system based on edge cloud cooperation | |
Yusupbekov et al. | Development and improvement of systems of automation and management of technological processes and manufactures | |
CN112041867A (en) | Intelligent factory data acquisition platform and implementation method thereof | |
CN101556475A (en) | Real-time tracking system for processing materials and production process based on radio frequency technique | |
CN108596422A (en) | A kind of MES platforms of large-scale customization furniture | |
CN105824300A (en) | Heavy type intelligent factory system based on IoT (Internet of Things) technology and digital management technology | |
CN106094777A (en) | A kind of industry internet Hub device | |
CN109032099A (en) | Engineering machinery assemble production line online awareness system | |
CN103345673A (en) | Electric power asset whole life-cycle monitoring system | |
KR102419053B1 (en) | System and method for integrated manufacturing operations | |
Wei et al. | The essential elements of intelligent manufacturing system architecture | |
CN109765871A (en) | A kind of comprehensive energy managing and control system for industrial zone | |
CN113673952A (en) | Cloud service system based on industrial internet platform | |
CN107942987A (en) | System is dispatched in a kind of intelligence manufacture private network data acquisition | |
Boza et al. | Industry 4.0 from the supply chain perspective: case study in the food sector | |
Saturno et al. | Proposal for new automation architecture solutions for industry 4.0 | |
Osadchy et al. | Research of DIKW and 5C architectural models for creation of cyber-physical production systems within the concept of Industry 4.0 | |
CN110470340A (en) | A kind of reading intelligent agriculture monitoring system based on Internet of Things | |
İncekara | Industrial internet of things (IIoT) in energy sector | |
KR101913343B1 (en) | Smart factory mobile application management system using KPI | |
CN115525037A (en) | Intelligent field workshop management method | |
Zheng | IT networks and plant factories | |
Fourati et al. | Information and communication technologies for the improvement of the irrigation scheduling |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181214 |
|
RJ01 | Rejection of invention patent application after publication |