CN112783108A - Quality management cloud platform for smart factory - Google Patents
Quality management cloud platform for smart factory Download PDFInfo
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- CN112783108A CN112783108A CN201911090827.5A CN201911090827A CN112783108A CN 112783108 A CN112783108 A CN 112783108A CN 201911090827 A CN201911090827 A CN 201911090827A CN 112783108 A CN112783108 A CN 112783108A
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- 238000007405 data analysis Methods 0.000 claims abstract description 24
- 238000004891 communication Methods 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 238000003860 storage Methods 0.000 claims abstract description 10
- 238000005259 measurement Methods 0.000 claims abstract description 9
- 238000007726 management method Methods 0.000 claims description 50
- 238000004220 aggregation Methods 0.000 claims description 6
- 230000002776 aggregation Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 210000004258 portal system Anatomy 0.000 claims description 6
- 238000003908 quality control method Methods 0.000 claims description 6
- 230000026676 system process Effects 0.000 claims description 3
- 230000003203 everyday effect Effects 0.000 claims description 2
- 238000013480 data collection Methods 0.000 claims 1
- 238000013523 data management Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 239000002994 raw material Substances 0.000 abstract description 3
- 238000001514 detection method Methods 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013500 data storage Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32368—Quality control
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
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- Automation & Control Theory (AREA)
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Abstract
The invention discloses a quality management cloud platform for a smart factory, which comprises an equipment layer consisting of measurement and detection tools, a data layer for storing a database by a server and an application layer consisting of an intelligent terminal, wherein the equipment layer comprises hardware equipment conforming to field industrial bus communication, a data transmission module comprises an uploading interface and a downloading interface, the data layer consists of a plurality of servers, a plurality of storage resource pool nodes are arranged in the data layer, and the application layer comprises a data analysis management module and a data sharing module. The quality management cloud platform for the smart factory solves the problem of forward and reverse quality tracing from raw materials to products through the cooperation of the application layer, the data layer and the equipment layer, can realize digital production and quality management digitalization by utilizing hardware equipment conforming to field industrial bus communication, a data analysis management module and a data sharing module, and solves the problems of data transmission and sharing of discrete measuring equipment in a production line.
Description
Technical Field
The invention relates to the technical field of quality management, in particular to a quality management cloud platform for an intelligent factory.
Background
The intelligent factory is a new stage of modern factory informatization development. On the basis of a digital factory, information management and service are enhanced by using the technology of the Internet of things and the equipment monitoring technology; the production and marketing process is clearly mastered, the controllability of the production process is improved, manual intervention on a production line is reduced, production line data are timely and correctly acquired, and production planning and production progress are reasonable. And a green intelligent means, an intelligent system and other emerging technologies are integrated, so that a high-efficiency, energy-saving, green and environment-friendly humanized factory with comfortable environment is constructed.
The problems existing in the quality management of the traditional factory are not solved, such as: the quality management cloud platform for the smart factory is provided for forward and reverse quality tracing in the process from raw materials to products, quality limit calibration in the production process, experience judgment in the traditional production process, difficult process management problems in production and the like.
Disclosure of Invention
In order to solve the technical problems, the invention provides the following technical scheme:
the invention relates to a quality management cloud platform for an intelligent factory, which comprises an equipment layer consisting of measurement and detection tools, a data layer for storing a database by a server and an application layer consisting of intelligent terminals, wherein the data layer comprises a plurality of data storage devices;
the device layer comprises hardware equipment conforming to field industrial bus communication, a data transmission module is carried on the hardware equipment, the data transmission module comprises an uploading interface and a downloading interface, the uploading interface at least comprises one of a USB port, a network cable port, a wireless network port and a serial data port, and the downloading interface at least comprises one of an RS485/RS232 port, a USB port and a network port;
the data layer is composed of a plurality of servers, a plurality of storage resource pool nodes are arranged in the data layer, and correspondingly defined data can be stored in corresponding storage resource pools according to the types of the data;
the application layer comprises a data analysis management module and a data sharing module, the data analysis management module processes the data stored in the storage resource pool node, and the data analysis management module checks the processed data at the intelligent terminal through the data sharing module.
As a preferred technical scheme of the invention, the communication protocol adopted by the hardware equipment is one or more of TCP/IP, MODBUS and Profinet.
As a preferred technical solution of the present invention, the hardware device includes a direct connection type device and a non-direct connection type device, the direct connection type device is connected through an MODBUS bus, and the non-direct connection type device is connected through a TCP/IP permission protocol.
As a preferred technical scheme of the invention, the uploading interface and the lower collecting interface are connected through the MCU, the communication protocol adopted by the uploading interface is an encryptable TCP/IP protocol, and the communication protocol adopted by the lower collecting interface is one or more of a MODBUS protocol or a TCP/IP protocol.
As a preferred technical solution of the present invention, the server forming the data layer is a cloud server or a self-established ICT data server, the resource pool nodes include effective resource pool nodes and ineffective resource pool nodes, and data stored in the effective resource pool nodes can be uploaded to the cloud virtual server through the data sharing module.
As a preferred technical scheme of the invention, the application layer comprises a field measurement equipment data acquisition and management system, a quality control data analysis and comprehensive decision management system, a data sharing portal system and a data aggregation billboard.
As a preferred technical scheme of the invention, the data acquisition and management system of the field measurement equipment is characterized in that the data acquisition is carried out by hardware equipment, the data acquisition and transmission is carried out by a data analysis management module and a data sharing module, and the data acquisition and management is carried out by an intelligent terminal.
As a preferred technical scheme of the invention, the quality control data analysis and comprehensive decision management system processes and analyzes data through the data analysis management module and checks and manages the data through the intelligent terminal.
As a preferred technical solution of the present invention, the data sharing portal system transmits between a plurality of intelligent terminals through a data sharing module.
As a preferred technical solution of the present invention, the data aggregation bulletin board is a statistical chart for data collected every day.
The invention has the beneficial effects that: the quality management cloud platform for the smart factory solves the problem of forward and reverse quality tracing from raw materials to products through the cooperation of the application layer, the data layer and the equipment layer, can realize digital production and quality management digitalization by utilizing hardware equipment conforming to field industrial bus communication, a data analysis management module and a data sharing module, and solves the problems of data transmission and sharing of discrete measuring equipment in a production line.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a system block diagram of a quality management cloud platform for a smart factory according to the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1, the quality management cloud platform for the smart factory comprises an equipment layer consisting of measurement and inspection tools, a data layer for storing a database by a server, and an application layer consisting of intelligent terminals;
the device layer comprises hardware equipment conforming to field industrial bus communication, a data transmission module is carried on the hardware equipment, the data transmission module comprises an uploading interface and a downloading interface, the uploading interface at least comprises a USB port, one of a network cable port, a wireless network port and a serial data port, and the downloading interface at least comprises one of an RS485/RS232 port, a USB port and a network port;
the data layer is composed of a plurality of servers, a plurality of storage resource pool nodes are arranged in the data layer, and correspondingly defined data can be stored in corresponding storage resource pools according to the types of the data;
the application layer comprises a data analysis management module and a data sharing module, the data analysis management module processes data stored in the storage resource pool nodes, and the data analysis management module checks the processed data at the intelligent terminal through the data sharing module.
Wherein, the communication protocol adopted by the hardware equipment is one or more of TCP/IP, MODBUS and Profinet; the hardware equipment comprises direct connection type equipment and non-direct connection type equipment, the direct connection type equipment is connected through an MODBUS bus, and the non-direct connection type equipment is connected through a TCP/IP permission protocol; the uploading interface is connected with the lower collecting interface through the MCU, the communication protocol adopted by the uploading interface is an encryptable TCP/IP protocol, and the communication protocol adopted by the lower collecting interface is one or more of an MODBUS protocol or a TCP/IP protocol; the server forming the data layer is a cloud server or a self-built ICT data server, the resource pool nodes comprise effective resource pool nodes and ineffective resource pool nodes, and data stored in the effective resource pool nodes can be uploaded to the cloud virtual server through the data sharing module.
The application layer comprises a field measurement equipment data acquisition and management system, a quality control data analysis and comprehensive decision management system, a data sharing portal system and a data aggregation billboard; the field measurement equipment data acquisition and management system is used for acquiring data by hardware equipment, acquiring and transmitting the data by a data analysis management module and a data sharing module, and checking and managing by an intelligent terminal; the quality control data analysis and comprehensive decision management system processes and analyzes data through the data analysis management module and checks and manages the data through the intelligent terminal; the data sharing portal system transmits among the intelligent terminals through the data sharing module; the data aggregation bulletin board is a statistical chart for the data collected each day.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A quality management cloud platform facing a smart factory is characterized by comprising an equipment layer consisting of measuring and checking tools, a data layer for storing a database by a server and an application layer consisting of intelligent terminals;
the device layer comprises hardware equipment conforming to field industrial bus communication, a data transmission module is carried on the hardware equipment, the data transmission module comprises an uploading interface and a downloading interface, the uploading interface at least comprises one of a USB port, a network cable port, a wireless network port and a serial data port, and the downloading interface at least comprises one of an RS485/RS232 port, a USB port and a network port;
the data layer is composed of a plurality of servers, a plurality of storage resource pool nodes are arranged in the data layer, and correspondingly defined data can be stored in corresponding storage resource pools according to the types of the data;
the application layer comprises a data analysis management module and a data sharing module, the data analysis management module processes the data stored in the storage resource pool node, and the data analysis management module checks the processed data at the intelligent terminal through the data sharing module.
2. The intelligent factory-oriented quality management cloud platform as claimed in claim 1, wherein the communication protocol adopted by the hardware device is one or more of TCP/IP, MODBUS and Profinet.
3. The intelligent factory-oriented quality management cloud platform of claim 1, wherein the hardware devices comprise direct-connection type devices and non-direct-connection type devices, the direct-connection type devices are connected through a MODBUS bus, and the non-direct-connection type devices are connected through a TCP/IP permission protocol.
4. The intelligent factory-oriented quality management cloud platform as claimed in claim 1, wherein the uploading interface and the downloading interface are connected through an MCU, the communication protocol adopted by the uploading interface is an encryptable TCP/IP protocol, and the communication protocol adopted by the downloading interface is one or more of an MODBUS protocol and a TCP/IP protocol.
5. The smart factory-oriented quality management cloud platform as claimed in claim 1, wherein the servers forming the data layer are cloud servers or self-built ICT data servers, the resource pool nodes include active resource pool nodes and inactive resource pool nodes, and data stored in the active resource pool nodes can be uploaded to the cloud virtual server through the data sharing module.
6. The intelligent factory-oriented quality management cloud platform as claimed in claim 1, wherein the application layer comprises a field measurement device data acquisition and management system, a quality control data analysis and comprehensive decision management system, a data sharing portal system and a data aggregation bulletin board.
7. The intelligent factory-oriented quality management cloud platform as claimed in claim 6, wherein the field measurement device data collection and management system is used for collecting and transmitting data by a hardware device, a data analysis management module and a data sharing module, and checking and managing by an intelligent terminal.
8. The intelligent factory-oriented quality management cloud platform as claimed in claim 6, wherein the quality control data analysis and comprehensive decision management system processes and analyzes data through a data analysis management module, and checks and manages the data through an intelligent terminal.
9. The intelligent factory-oriented quality management cloud platform as claimed in claim 6, wherein the data sharing portal system is configured to transmit between a plurality of intelligent terminals through a data sharing module.
10. The intelligent factory-oriented quality management cloud platform of claim 6, wherein the data aggregation bulletin board is a statistical chart of data collected every day.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911090827.5A CN112783108A (en) | 2019-11-09 | 2019-11-09 | Quality management cloud platform for smart factory |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911090827.5A CN112783108A (en) | 2019-11-09 | 2019-11-09 | Quality management cloud platform for smart factory |
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| CN112783108A true CN112783108A (en) | 2021-05-11 |
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| CN106600102A (en) * | 2016-10-31 | 2017-04-26 | 中国电子科技集团公司第四十八研究所 | Intelligent management system of battery material manufacturing factory |
| CN108241343A (en) * | 2016-12-24 | 2018-07-03 | 青岛海尔模具有限公司 | A kind of intelligent plant management platform system |
| CN109003038A (en) * | 2018-06-11 | 2018-12-14 | 广州中国科学院沈阳自动化研究所分所 | A kind of textile printing and dyeing industry digital factory system architecture |
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| CN110412963A (en) * | 2019-09-12 | 2019-11-05 | 上海智引信息科技有限公司 | Production management banner system and its method based on cloud application |
-
2019
- 2019-11-09 CN CN201911090827.5A patent/CN112783108A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203882161U (en) * | 2013-12-11 | 2014-10-15 | 宁夏巨能机器人系统有限公司 | Informationized production management system for pre-machining equipment of bearing mold |
| CN106600102A (en) * | 2016-10-31 | 2017-04-26 | 中国电子科技集团公司第四十八研究所 | Intelligent management system of battery material manufacturing factory |
| CN108241343A (en) * | 2016-12-24 | 2018-07-03 | 青岛海尔模具有限公司 | A kind of intelligent plant management platform system |
| CN109003038A (en) * | 2018-06-11 | 2018-12-14 | 广州中国科学院沈阳自动化研究所分所 | A kind of textile printing and dyeing industry digital factory system architecture |
| CN110365780A (en) * | 2019-07-19 | 2019-10-22 | 南京世竹软件科技有限公司 | A kind of cloud computing architecture system for Internet of Things storage |
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