CN106094777A - A kind of industry internet Hub device - Google Patents
A kind of industry internet Hub device Download PDFInfo
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- CN106094777A CN106094777A CN201610739066.1A CN201610739066A CN106094777A CN 106094777 A CN106094777 A CN 106094777A CN 201610739066 A CN201610739066 A CN 201610739066A CN 106094777 A CN106094777 A CN 106094777A
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- 238000012544 monitoring process Methods 0.000 claims abstract description 66
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- 238000012545 processing Methods 0.000 claims abstract description 56
- 230000008569 process Effects 0.000 claims abstract description 54
- 238000005538 encapsulation Methods 0.000 claims abstract description 25
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/33—Director till display
- G05B2219/33139—Design of industrial communication system with expert system
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
A kind of industry internet Hub device, aim at interconnection and the fusion manufacturing on-the-spot " man-machine substance environment ", its according to from manufacture collection in worksite to and process after the state of " man-machine substance environment " and all kinds of supplemental characteristic, different types of destination object is packaged into the virtual service of Unified Form, realize all kinds of resources unification of manufacturing enterprise, the encapsulation of indiscriminate automation servicesization and issue, and providing intellectual monitoring to operate for different types of user.It includes data acquisition module, data processing module, service package module and intellectual monitoring module, there is good autgmentability, the bottom transparency, can effectively shield the isomerism during the access of " man-machine substance environment " types of objects and serviceization, maximize the utilization rate of ERM, improve the intelligent of all kinds of resource of enterprise.The present invention is capable of manufacturing enterprise's indiscriminate networking of all kinds of heterogeneous resource and accesses, and supports that the online serviceization of various physical resource encapsulates, and can be effectively improved the intelligent level of serviceization level and production process.
Description
Technical field
The invention belongs to the access of isomery various resource perception, serviceization encapsulation and Study On Intelligent Monitoring Techniques field.It is specifically related to
On-the-spot " people-machine-thing-environment " the industry internet gasifying device of a kind of manufacture.
Background technology
For realize distribution, dynamically the sharing of isomery manufacturing recourses and ability, distribute rationally, on-demand use, collaborative with intelligence
Manufacturing, the thought of Enterprise SOA (Service Oriented Architecture, SOA) is once proposition, just by state
Inside and outside related research institutes and the highest attention of enterprise, and it is widely applied to enterprise's manufacture Life cycle links.Face
Include that 3 stage (1) manufacturing services produce the stage to the manufacture system of service in actual application；(2) manufacturing service is high
Effect management phase；(3) manufacturing service potentiation and on-demand operational phase.Wherein, the manufacturing service generation stage is latter two stage
Basis, its key problem solved is the Intellisense realizing all kinds of heterogeneous resource and the state of ability and performance parameter and connect
Enter, be then packaged into service and issue.
But, there is following phenomenon in the service generation stage: 1. in manufacturing enterprise, resource category is varied, and physics connects
Mouth (physical connection mode) and data-interface (the logical expression form of data, i.e. data pattern) disunity, data acquisition modes
Differ greatly because interface is different；2. data form is of all kinds, standard disunity because the mode of collection is different for data, lacks
Unify legislation instrument；3. the disunity of factor data form, resource serviceization encapsulation automatic horizontal is relatively low.Above phenomenon seriously hinders
Enterprise plays an active part in the market competition, and the making full use of of resource.
Although it addition, having had many people to launch in each field such as data acquisition, serviceization encapsulation and intellectual monitoring
Research, but current lack the unified equipment that interconnects, lack realize from bottom to top various physical resources are unified
Access and automatic sealing package dresses up service, and from top to bottom physical resource is carried out the relevant apparatus of intellectual monitoring.
For solving problem above, it is achieved manufacture being uniformly accessed into and automatically taking of on-the-spot " people-machine-thing-environment " various objects
Businessization encapsulates, and carries out relevant intellectual monitoring operation, and the present invention is first fixed for manufacturing on-the-spot " people-machine-thing-environment " various objects
AM access module processed, gathers the information such as the state of " people-machine-thing-environment " and parameter, the then data processing module number to collecting
Be transmitted with consolidation form and communications protocol according to carrying out every process, on this basis serviceization package module will " people-machine-
Thing-environment " various object encapsulation become virtual service, intellectual monitoring module based on status information and service invocation information to manufacture
On-the-spot " people-machine-thing-environment " carries out intellectual monitoring operation.
Summary of the invention
The purpose of the present invention is: the industry internet Hub device that the present invention relates to, can effectively shield manufacture on-the-spot " people-
Machine-thing-environment " isomerism of various objects and complexity, it is achieved the uniform perceptual of " people-machine-thing-environment " with access and automatic
Ground serviceization encapsulation, maximizes the resource utilization of enterprise, improves the intelligent level of enterprise.
The technical solution used in the present invention is: a kind of industry internet Hub device, described device includes data acquisition module
Block, data processing module, service package module, intellectual monitoring module；
Described data acquisition module, is responsible for manufacturing on-the-spot " people-machine-thing-environment " types of objects customization AM access module,
Compatible different communication interface and communications protocol, by the state of customization AM access module collection " people-machine-thing-environment " and all kinds of
Supplemental characteristic, it is thus achieved that real time information is also sent to data processing module；
Described data processing module, is responsible for the data collected are carried out pretreatment, it is achieved multi-source data Format And Protocol
Unification, for serviceization encapsulation with intellectual monitoring shielding data multiformity；After data processing module processes, process energy
These data relevant to serviceization of power, state are uploaded to serviceization package module, provide data support for service creation, with
The relevant data of production process are uploaded to intellectual monitoring module, provide data support for the operation of various intellectual monitorings；
Described serviceization package module, is responsible for the shape according to " people-machine-thing-environment " the various objects after gathering and processing
State data and parameter information, it is achieved manufacture the online serviceization encapsulation of on-the-spot " people-machine-thing-environment " various objects, and issue
Shared by dissimilar and various level user on local service pond and cloud service platform and use；
Described intellectual monitoring module, it is achieved the state of service and " people-machine-thing-environment " various objects is at different terminals
Visualization show, and provide multiple intelligence according to real time status information and service invocation information for shop worker or company manager
Can monitoring operation.
Wherein, described data acquisition module is made up of the AM access module for each device customizing, the AM access module of customization
The destination object end being arranged on the scene of manufacture gathers the data of " people-machine-thing-environment " various objects, data in a different manner
The data that acquisition module collects use wired and wireless mode combined to be transmitted according to type difference.
Wherein, described data acquisition module is implemented as follows: for the workshop condition during processing and manufacturing, manufacture auxiliary
Help facility, mobile resources and staff, use the employee job card of sensor, intelligence instrument, RFID and built-in intelligence chip to adopt
Collect their information, the data-interface of the AM access module compatibility apparatus above of customization；For adding with the manufacture of macroefficiency interface
Construction equipment, the AM access module of customization can be obtained by RS232 serial ports and macro-instruction, DNC interface, network interface and OPC canonical form
Manufacturing information during treating excess syndrome, the machining state of this kind equipment, alarm condition positional information and tool-information all can be collected；For
Band is with or without the manufacture process equipment of the generic interface of macroefficiency, and on the one hand the AM access module of customization be linked into the interface of digital control system
On, on the other hand by with digital control system logic controller input and output terminal doubling, obtain manufacture equipment by protocol analysis
Realtime manufacturing information, it is readable that this kind equipment only has partial information, including warning message；For there is no communication interface and connecting merit
Can communication equipment, the AM access module of customization by with digital control system logic controller input and output terminal doubling, analysis protocol
Obtain the Realtime manufacturing information of manufacture equipment.
Wherein, described data processing module, service package module and intellectual monitoring module are encapsulated in and form system together
The device of one, adapts to manufacture the isomery variation difference of on-the-spot " people-machine-thing-environment " various objects, when new workman, material,
Process equipment or water and electricity supply air feed equipment add fashionable, only need to increase acquisition module, can be by the data access collected to being somebody's turn to do
Unified device carries out automation services encapsulation, it is achieved plug and play.
Wherein, described data processing module also includes the reverse process of director data, will consolidation form instruction conversion
Becoming the specified format of destination object in " people-machine-thing-environment " of correspondence, concrete has when intellectual monitoring module intelligent predicting arrives
When certain process equipment will enter scarce material state, notice material transport equipment carries out material allocation automatically；When predicting certain
Process equipment, water and electricity supply air feed equipment are it is possible that fault or certain process equipment of reporting to the police, water and electricity supply air feed equipment go out
During existing fault, or perceive environment not normal time, notify that staff assigns halt instruction, these instructions are with unified data
Form is transmitted by unified communication interface and communications protocol；Data processing module is according to the type receiving instruction object
The instruction of these consolidation forms is converted to the communications protocol of destination object in concrete corresponding " people-machine-thing-environment " and by spy
Stationary interface conveys to destination object.
Wherein, described data processing module is provided with a Data buffer, and what data acquisition module was sent here manufactures scene
The Buffer Pool that first real time data of " people-machine-thing-environment " various objects is stored into, in order to the parallel processing to these data,
And avoid owing to processing the loss of data phenomenon caused not in time.
Wherein, described data processing module is while being stored in Data buffer by real time data, by actively inquire
Mode is successively read the real time data manufacturing on-the-spot " people-machine-thing-environment " various objects from Buffer Pool, and to each
The data that the AM access module of customization collects carry out pretreatment, including noise reduction, verification, normalization, data fusion；Pretreated
Data are described with identical data form, and use unified communication interface and communications protocol to be transmitted.
Wherein, described serviceization package module includes that multidimensional energy force modeling, service language describe and service issue；Multidimensional energy
Power model comprise of both information: the Dynamic profiling information of " people-machine-thing-environment " and static description information；" people-machine-thing-
Environment " Dynamic profiling information, specifically have " people-machine-thing-environment " state of various objects, processing progress, process time, number
These data after processing according to processing module carry out packing and being sent to serviceization package module according to ID, are obtaining these numbers
According to rear, it can be carried out mating formation Dynamic profiling information by serviceization package module with the template in dynamic template storehouse；" people-machine-
Thing-environment " static description information, specifically have title, numbering, type, a manufacturer, on the one hand can be at " people-machine-thing-ring
Border " certain object access device first time by operator's manual configuration and preserve to static information storehouse, by static state when again accessing
Information bank imports static description information；On the other hand can be when the object of " people-machine-thing-environment " accesses every time by driving journey
Sequence dynamically imports these static description information, reduces manual intervention；According to Dynamic profiling information and static description information, build
The multidimensional capability model of " people-machine-thing-environment " various objects；After multidimensional capability model, select suitable service describing language
" people-machine-thing-environment " is digitized describing by speech, thus realizes manufacturing on-the-spot " people-machine-thing-environment " various objects
Serviceization encapsulates；The types of objects manufacturing on-the-spot " people-machine-thing-environment " has been converted to service and has been distributed to local clothes
Business pond or cloud platform participate in competition realized value up；The recalls information simultaneously serviced is fed back to intellectual monitoring module, for
Intellectual monitoring operation provides another part data to support.
Wherein, described intellectual monitoring module is on the basis of data acquisition and procession and serviceization encapsulation, existing to manufacturing
" people-machine-thing-environment " various objects of field carry out intellectual monitoring operation；Intellectual monitoring module will process after " people-machine-thing-
Environment " data of various objects send the intelligent terminal that held to shop worker and enterprise production management person, on intelligent terminal
Various real time datas can be resolved by the client software run, and graphically interface shows visually, it is achieved
To the visual control manufacturing on-the-spot " people-machine-thing-environment "；It addition, it is various from manufacturing on-the-spot " people-machine-thing-environment "
Mass data and calling of service that object collects contain substantial amounts of information, by the process to these data in data
Analysis can be shop worker and company manager provides multiple intellectual monitoring to operate, including manufacturing on-the-spot " people-machine-thing-ring
Border " visual control and failure predication, energy consumption monitoring, lack material perception, the quality testing of product, load statistics with prediction these
Intellectual monitoring manages, but intellectual monitoring module is not limited to these intellectual monitorings above-mentioned operation.
It is an advantage of the current invention that:
(1) enterprise is manufactured state and the parameter information system of on-the-spot " people-machine-thing-environment " various objects by the present invention
After one gathers, design corresponding serviceization encapsulation and intellectual monitoring operation realizing method, it is achieved manufacturing enterprise " people-machine-
Thing-environment " the indiscriminate perception of unification and access and automation servicesization encapsulation with externally issue, and to " people-machine-thing-ring
Border " carry out intellectual monitoring, provide various visualization to represent for different types of user.This invention can effectively realize data stream certainly
Lower and on encapsulation and instruct top-down reception and registration, overcome the system manufacturing on-the-spot " people-machine-thing-environment " various objects
One accesses the difficult problem with serviceization.
(2) present invention includes a kind of industry internet Hub device, has good autgmentability, bottom is transparent, i.e. insert i.e.
By property, can effectively shield the isomerism of " people-machine-thing-environment " various objects during resource service, maximize enterprise's money
The utilization rate in source, improves the intelligent level of enterprise.
Accompanying drawing explanation
Fig. 1 is industry internet Hub apparatus module figure；
Fig. 2 is the data flow point stage schematic diagram of " gathering-process-encapsulation-monitoring " overall process；
Fig. 3 is data acquisition and procession schematic diagram；
Fig. 4 is serviceization encapsulation and issue schematic diagram；
Fig. 5 is visualization and intellectual monitoring schematic diagram.
Detailed description of the invention
About the embodiments of the invention described in the description, illustrating that ad hoc structure or function describe is only to explain this
The purpose of bright possible embodiment.Embodiments of the invention can make various forms, and should not be construed as limited to
In the embodiment that description describes.
The present invention is described in further detail below in conjunction with the accompanying drawings.
As it is shown in figure 1, a kind of industry internet Hub device that the present invention relates to, i.e. from enterprise manufacture on-the-spot " people-machine-
Thing-environment " gather their state and parameter information, the data that these are multi-source heterogeneous are normalized, are formed unified
Data describe, and use unified communication interface and agreement to be transmitted, thus be " people-machine-thing-environment " various objects
Serviceization encapsulation and intellectual monitoring provide data basis.According to " people-machine-thing-environment " the various objects after gathering and processing
Status data and parameter information, it is achieved the online serviceization encapsulation of " people-machine-thing-environment " various objects and issue.And according to
Real time status information and service invocation information provide multiple intellectual monitoring to operate for shop worker or company manager.
Enterprise manufactures the various material base to liking enterprise's creation of value of on-the-spot " people-machine-thing-environment "." people-machine-
Thing-environment " had by certain enterprise or workshop, the operation carried out in the above, independent complete by this enterprise or plant personnel
Become.Enterprise manufactures on-the-spot " people-machine-thing-environment " and can be divided into workshop condition generally, manufacture process equipment, manufacture auxiliary
Facility, mobile resources, staff etc..
(1) manufacturing environment
Manufacture on-the-spot environment closely bound up with production.First, the quality of some product is the most sensitive to ambient parameter, adds
The air themperature at work scene, humidity, cleannes etc. all can have influence on the quality of final products.Secondly, on-the-spot environment meeting is manufactured
The comfort level affecting field personnel is the most healthy, can affect staff such as the smokescope in air, humiture etc.
Comfort level thus affect work efficiency, the simultaneously on-the-spot meeting that manufactures in chemical products produces harmful gas and jeopardizes staff's
Healthy.Relevant manufacturing environment information spinner the to be had temperature relevant with personnel of product, humidity, illumination, PM2.5, carbon dioxide, poisonous
Gas etc..
(2) equipment is manufactured
Manufacture equipment is the processing entity with concrete manufacturing capacity, mainly offer production in product lifecycle,
Process, emulate, test the services such as manufacture.Can according to function manufacture device resource is further refined as machining tool, cutter,
The processing and manufacturing equipment such as measurer and hanging device, coating equipment, welding equipment.The machine tool most-often used to manufacture processing
As a example by, different with intelligent level according to working ability, machine tool and Digit Control Machine Tool can be divided into.
(3) auxiliary resources
In manufacturing enterprise, in addition to the manufacture equipment that directly ginseng produces, also have the workshop exclusively for enterprise to supply water, supply
Electricity, heat supply, the auxiliary equipment of supply.All kinds of water, electricity, heat, gas facility, the properly functioning of equipment are to ensure that production process is entered smoothly
The premise of row.
(4) mobile resources
Described mobile resources refers to manufacture the material involved by processing and conveying equipment thereof.In process of production, with product
Produce relevant material and specifically include that raw material, assistant product, semi-finished product, finished product etc..In process of manufacture, material must
So understand between each station, between operation, circulate between either inside and workshop, warehouse.In order to material circulation is unobstructed,
Searching, holdup time are decreased or even eliminated, process of manufacture necessarily involves handling and conveying equipment.Turn over according to logistics week
In journey, the difference of function is specifically divided into: handling facilities, haulage equipment, transporting equipment etc..
(5) staff
Current most enterprise is not fully achieved the unmanned of factory, even if supermatic enterprise still needs
Want the participation of staff.Rational allocation personnel, it can be ensured that produce and reach smoothly.
In order to realize intelligence manufacture, above " people-machine-thing-environment " various objects need by intelligent perception access network
Network, changes into service, and by intellectual monitoring.Manufacture the intermediate hub of physical world and information world, the present invention as UNICOM
Can realize isomery from bottom to top, the networking uniformly of polynary " people-machine-thing-environment " various objects accesses, serviceization envelope
Dress, completes the conversion manufacturing physical world to information world, and the top-down information world that realizes is to manufacturing physical world
Intelligent management and provide intellectual monitoring to operate.
As in figure 2 it is shown, through interface and protocol conversion, collect from manufacturing on-the-spot " people-machine-thing-environment " various objects
Data after normalized, as data basis be delivered to service encapsulation；By " people-machine-thing-environment " various objects
Multidate information and static information combine, build " people-machine-thing-environment " multidimensional capability model, via service description language (sdl)
Unified Formization describes, and " people-machine-thing-environment " various objects are packaged into service, and are distributed to this locality in the form of services
In service pool or cloud platform, carry out the operation further such as supply-demand mode, optimum organization；Meanwhile, " people-machine-thing-environment " is various right
The real time status information of elephant can carry out visualization in multiple terminals such as flat board, mobile phone, computers to be manifested, and it is existing that operator can monitor manufacture
Real-time condition, and can provide to the failure predication manufacturing process equipment, to the quality analysis of product and assign instruction etc.
A series of intellectual monitorings operate.
Industry internet Hub apparatus module structure such as Fig. 1, by data acquisition module, data processing module, serviceization encapsulation
Module forms with intellectual monitoring module four part.
The data acquisition and the data that manufacture on-the-spot " people-machine-thing-environment " various objects process, such as Fig. 3, by " people-
Machine-thing-environment " various object customization AM access modules gather " people-machine-thing-environment " data, turn through unified interface and agreement
Make further data de-noising, normalization and fusion after changing, provide data basis for next step.As it is shown on figure 3, manufacture scene
It is to be come real by data acquisition module and data processing module that the data acquisition of " people-machine-thing-environment " various objects and data process
Existing, specifically it is expressed as follows:
(1) data acquisition module
Data acquisition module is mainly responsible for the Information Numbers such as state and the parameter of collection manufacture on-the-spot " people-machine-thing-environment "
According to.Only information various in manufacture process are carried out accurate acquisition and effective integration, can promptly and accurately grasp manufacture process
In multidate information, thus provide support for improving production efficiency and resource utilization；From manufacturing on-the-spot " people-machine-thing-ring
Border " real time data that gathers is to realize manufacturing shop automatization, intellectuality and finally realize the basis of intelligence manufacture.
As it is shown on figure 3, for above-mentioned five class objects, its access solution is as follows:
1) the data acquisition solution of process equipment is manufactured
Manufacture process equipment kind in workshop varied, have the lathe of each model, mechanical arm, hanging device, painting
Installing standby, welding equipment etc., its communication interface, communications protocol and monitoring extensibility are not quite similar, the solution of its data acquisition
Certainly scheme is also not quite similar.As shown in table 1, according to the difference of manufacture process equipment self intelligence degree, manufacture process equipment
Can be divided mainly into the equipment of the interface with macroefficiency, the equipment without macroefficiency generic interface and the equipment without linkage function.Band
There is the equipment of interface of macroefficiency per se with communication interface, support to be connect by RS232 serial ports and macro-instruction, DNC interface, network
The modes such as mouth and OPC specification obtain Realtime manufacturing information, and customization AM access module manufactures the interface of equipment and assists by resolving this class
View, it is thus achieved that Realtime manufacturing information.The equipment of macroefficiency generic interface is with communication interface, but only partial information is readable, and customization connects
On the one hand enter module and be linked on the interface of digital control system, on the other hand by with digital control system logic controller input/output terminal
Sub-doubling, obtains the Realtime manufacturing information of manufacture equipment by protocol analysis.Equipment without linkage function does not has communication interface, fixed
AM access module processed by with digital control system logic controller input and output terminal doubling, analysis protocol obtain manufacture equipment real-time
Manufacturing information.
Table 1 is the different access schemes manufacturing process equipment.
2) workshop condition, manufacture auxiliary equipment, mobile resources and the data acquisition solution of staff
For the workshop condition during processing and manufacturing, manufacture auxiliary equipment, mobile resources and staff, according to specifically
Demand select different data acquisition mode.(A) for manufacturing on-the-spot environmental information, as with temperature, humidity, illumination, powder
Dirt etc., in workshop, rational position is arranged that the sensor of network of relation gathers and is manufactured on-the-spot environment real time data；(B) right
In supplying water, power, the auxiliary equipment such as supply, install intelligence instrument additional for detecting at each needed position manufacturing auxiliary equipment
The information such as water supply supply gas pressure, flow, supply voltage electric current；(C) collection of mobile resources data is at material, at goods and one-tenth
Rational position on product installs RFID label tag or bar code additional, and installs RFID or bar code on the key position of materiel machining additional
Reader, the video capture device etc. of multichannel multi-angle, for gathering the data such as the machining state of material, in logistic car, transmission
Photographic head is installed in rational position on the means of transports such as band and position finder gathers the data such as position, load；Special at some
Under environment, some special data acquisition modes can be used, as bonding jumper can be used in the case of high temperature and high electromagnetic interference
Code technology；(D) on-the-spot staff is to participate in the indispensable pith of Product processing.By the employee job card of staff
And handheld device built-in chip, major part data relevant with staff, as turned out for work, position, holding the data of task dispatching
All can be collected.Enterprise can select to be suitable for the number of oneself according to self industry characteristic and actual production environment and device type
According to acquisition mode.
(2) data processing module
Owing to the implementation method of the data acquisition of " people-machine-thing-environment " various objects is had nothing in common with each other, therefore data
Agreement, form, implication etc. vary.As it is shown on figure 3, data normalization processing module is mainly data collecting module collected
The operations such as various data carry out verifying, noise reduction, normalization, unified distribution, detailed process is as follows:
First the data of " people-machine-thing-environment " various objects that data acquisition module is sent here are stored at data normalization
The Buffer Pool of reason module, in order to realize the parallel processing of the data normalization processing module data to collecting, and avoid due to
Process the loss of data phenomenon caused not in time.Then data normalization processing module by the way of actively inquiring from buffering
Pond is successively read the data of each destination object, and the data of the destination object that each accesses are carried out pretreatment, bag
Include noise reduction, verification, normalization etc..
Verification: in order to ensure integrity and the accuracy of data, the data that need to collect data acquisition module carry out school
Test.For data and the different types of data of separate sources, data processing module uses different verification modes.Some are opened
Pass amount data, use simple parity mode, for the complex information such as state of object, use the sides such as conventional CRC check
Formula.
Noise reducing de-redundancy: for ensureing real effectiveness and the high usage of data, need the noise data in data
Reject.The method that Noise reducing of data is conventional has the denoising method such as Gaussian function, wavelet transformation.Additionally, in the data collected not
Commonly use or useless data carry out cutting to remove redundancy.
Normalization: normalization herein refers to unify the multiple form of data.Standard by a destination object
Or protocol conversion becomes general agreement, and define different function codes respectively for each class data, use identical data form
It is described, and uses unified communication interface and communications protocol to be transmitted.
After data normalization processes, the data relevant to object properties and performance parameter information are uploaded to serviceization
Package module, provides data support, the data such as object real-time status data and product quality to be uploaded to intelligence for service creation
Service module, provides data basis for various intellectual monitorings.
(3) serviceization package module
In order to realize manufacturing interconnecting of physical world and information world, " people-machine-thing-environment " various objects needs
The service being packaged in information world.As shown in Figure 4, described service package module is i.e. to " people-machine-thing-environment "
The online serviceization of various objects encapsulates and issues, and describes issue with service including multidimensional energy force modeling, service language.
Multidimensional capability model comprises both sides information: the Dynamic profiling information of " people-machine-thing-environment " and static state describe
Information.Dynamic profiling information, such as state, processing progress, process time etc., is to be acquired by data acquisition module, passes through
After data normalization processes, the information such as state, processing progress, process time are packed by type and ID according to destination object
The serviceization of being sent to package module.Obtaining after these information, serviceization package module by it with in multidate information template base
Template is mated, and obtains Dynamic profiling information.Meanwhile, the static description information of destination object is read, such as title, numbering, class
Type, manufacturer.The most static description information can be when " people-machine-thing-environment " certain object accesses first by operator
Manual configuration also preserves to static information storehouse, is imported static description information by static information storehouse when again accessing；On the other hand can
Dynamically to be imported these static description information by driver when " people-machine-thing-environment " certain object accesses every time, reduce
Manual intervention.After obtaining in " people-machine-thing-environment " the Dynamic profiling information of destination object and static description information, complete multidimensional
The structure of capability model.
After giving multidimensional capability model, select suitable service description language (sdl) to mesh in " people-machine-thing-environment "
Mark object is digitized describing, and the most conventional ontology description language has SHOE, OWL and OWL-S, and (Web service body is retouched
Predicate is sayed).Based on " people-machine-thing-environment " kind of destination object, attribute, incidence relation etc., specify multidimensional capability model with
The mapping ruler of service description language (sdl), thus realize the automation servicesization encapsulation of " people-machine-thing-environment " various objects." people-
Machine-thing-environment " be converted to service after be distributed to local service pond or cloud platform and participate in competition realized value up.
(4) intellectual monitoring module
After service is distributed to service pool or cloud platform, demand for services person's release tasks demand is to cloud platform.Passing through
After supply-demand mode, optimum organization, assessment preferably, the service that can complete task is called, and is sent to manufacturing enterprise.
The abundant information that all contains data is called, by this from manufacture the mass data of collection in worksite and service
A little information are analyzed, it is possible to provide operate, as it is shown in figure 5, specifically wrap to enterprise and the substantial amounts of intellectual monitoring of plant operations personnel
Include following several function:
(1) visual control, the data after intellectual monitoring module will process send to shop worker and enterprise production management
The intelligent terminal such as PC that person is held, mobile phone, Pad, the client software of the upper operation of intelligent terminal can to " people-machine-thing-
Environment " real time data of various objects resolves, and graphically interface shows visually, it is achieved to " people-machine-thing-
Environment " visual control.
(2) intelligent online quality testing, carries out on-line monitoring and diagnosis to the workmanship of current goods in process,
As according to Product processing real time data and historical data Comprehensive Comparison, discover whether that product quality is impaired serious and analyzes former
Cause；The data of collection in worksite are analyzed by the method using mathematical statistics and Control Charts, it is judged that current process is the most steady
Fixed, note abnormalities and take immediate steps.
(3) intelligent fault forecast and discovery, by the analysis to device history data and current state, such as lathe electric current
Change, change in torque amplitude etc., mate with the information in fault database, it was predicted that fault that equipment is likely to occur or send out intelligently
The now current fault occurred reporting to the police.
(4) the multiple process equipments connected, according to the implementation status of current process, are carried out collaborative control by intelligence procreative collaboration
System.As after a workpiece first step has operated, corresponding manufacture equipment transmits completion signal, then intellectual monitoring module to
Next step process equipment to be processed sends and enables signal so that it is seamless connection.
(5) Intelligent energy consumption monitoring, by the energy consumption data of self-measuring device Real-time Collection, transmits to data center's reception also
Storage, and it is processed by intellectual monitoring module, analyze, show and is issued.Energy resource consumption is calculated by energy consumption model
Distribution, analyzes energy-saving potential；By energy consumption comprehensive data analysis, diagnostic device is abnormal, finds potential danger.
(6) intelligence produces load statistics and prediction, including reflecting the allocated task load of process equipment, root simultaneously in real time
Analyze the processing progress of manufacturing operation according to the processing on real-time status data obtained, completion date is carried out dynamic prediction.
(7) intelligence lacks material perception and actively dispensing, according to the perception information of material behaviour in service, when equipment end material is less than
During security settings or when equipment is in idling conditions, can generate required material variety to dispensing department with processing tasks in time and
The dispensing demand of quantity, it is ensured that produce and be smoothed out.
Intellectual monitoring module is sent to the instruction of equipment must be carried out, by data normalization processing module, the downlink processing that instructs.
As when intellectual monitoring module predict certain equipment will enter scarce material state time, instruction notification material transport equipment can be assigned and enter
Row material allocation.After data normalization processing module receives with the instruction of unified data form transmission, can be according to target pair
The instruction of these consolidation forms is converted to the communications protocol of concrete corresponding object and is passed on by special interface by the type of elephant
To destination object.
In the present invention, data normalization processing module, serviceization package module and intellectual monitoring module are encapsulated in one
Rising, unification is in one apparatus.This device and data acquisition module together form manufacture on-the-spot " people-machine-thing-environment " interconnection
With the industry internet Hub device merged.The isomery that this device shields on-the-spot " people-machine-thing-environment " the various objects of manufacture is many
Sample difference, when new object adds fashionable, only need to increase customization AM access module, the number that can will collect at data acquisition module
Automation services encapsulation is carried out, it is achieved plug and play according to being linked in object.
Claims (9)
1. an industry internet Hub device, it is characterised in that: described device includes that data acquisition module, data process mould
Block, serviceization package module, intellectual monitoring module；
Described data acquisition module, is responsible for manufacturing on-the-spot " people-machine-thing-environment " types of objects customization AM access module, compatible
Different communication interfaces and communications protocol, by state and all kinds of parameter of customization AM access module collection " people-machine-thing-environment "
Data, it is thus achieved that real time information is also sent to data processing module；
Described data processing module, is responsible for the data collected are carried out pretreatment, it is achieved the system of multi-source data Format And Protocol
One, for the multiformity of serviceization encapsulation with intellectual monitoring shielding data；After data processing module processes, working ability, shape
These data relevant to serviceization of state are uploaded to serviceization package module, provide data support for service creation, with production
The relevant data of process are uploaded to intellectual monitoring module, provide data support for the operation of various intellectual monitorings；
Described serviceization package module, is responsible for the status number according to " people-machine-thing-environment " the various objects after gathering and processing
According to and parameter information, it is achieved manufacture the online serviceization encapsulation of on-the-spot " people-machine-thing-environment " various objects, and be published to this
Shared by dissimilar and various level user in ground service pool and cloud service platform and use；
Described intellectual monitoring module, it is achieved service and the state of " people-machine-thing-environment " various objects at different terminals can
Depending on changing display, and provide multiple intelligence prison according to real time status information and service invocation information for shop worker or company manager
Survey operation.
A kind of industry internet Hub device the most according to claim 1, it is characterised in that: described data acquisition module by
AM access module for each device customizing forms, and the AM access module of customization is arranged on and manufactures on-the-spot destination object end with difference
Mode gather the data of " people-machine-thing-environment " various objects, the data that data collecting module collected arrives are different according to type
Wired and the wireless mode combined is used to be transmitted.
A kind of industry internet Hub device the most according to claim 2, it is characterised in that: described data acquisition module has
Body be accomplished by for processing and manufacturing during workshop condition, manufacture auxiliary equipment, mobile resources and staff, use
The employee job card of sensor, intelligence instrument, RFID and built-in intelligence chip gathers their information, and the AM access module of customization is compatible
The data-interface of apparatus above；For the manufacture process equipment with macroefficiency interface, the AM access module of customization can pass through RS232
Serial ports and macro-instruction, DNC interface, network interface and OPC canonical form obtain Realtime manufacturing information, the processing shape of this kind equipment
State, alarm condition positional information and tool-information all can be collected；Band is added with or without the manufacture of the generic interface of macroefficiency
Construction equipment, on the one hand the AM access module of customization be linked on the interface of digital control system, on the other hand by with digital control system logic
Controller input and output terminal doubling, obtains the Realtime manufacturing information of manufacture equipment by protocol analysis, and this kind equipment only has portion
Divide information readable, including warning message；For not having the communication equipment of communication interface and linkage function, the AM access module of customization is led to
Crossing and digital control system logic controller input and output terminal doubling, analysis protocol obtains the Realtime manufacturing information of manufacture equipment.
A kind of industry internet Hub device the most according to claim 1, it is characterised in that: described data processing module, clothes
Businessization package module and intellectual monitoring module are encapsulated in and form unified device together, adapt to manufacture on-the-spot " people-machine-thing-ring
Border " the isomery variation difference of various objects, when new workman, material, process equipment or water and electricity supply air feed equipment add fashionable,
Only acquisition module need to be increased, the data access collected to this unified device automation services encapsulation can be will carried out, real
Existing plug and play.
A kind of industry internet Hub device the most according to claim 1, it is characterised in that: described data processing module is also
Including the reverse process of director data, the instruction of consolidation form target pair in " people-machine-thing-environment " of correspondence will be converted into
The specified format of elephant, concrete has when intellectual monitoring module intelligent predicting to certain process equipment will enter scarce material state,
Automatically notice material transport equipment carries out material allocation；When predicting certain process equipment, water and electricity supply air feed equipment may
Break down or report to the police certain process equipment, water and electricity supply air feed equipment be when breaking down, or perceive environment not normal time, logical
Knowing that staff assigns halt instruction, these instructions are by unified communication interface and communications protocol with unified data form
It is transmitted；It is the most right that the instruction of these consolidation forms is converted to by data processing module according to the type receiving instruction object
Answer the communications protocol of destination object in " people-machine-thing-environment " and convey to destination object by special interface.
A kind of industry internet Hub device, it is characterised in that: described data processing module
Being provided with a Data buffer, what data acquisition module was sent here manufactures the real-time of on-the-spot " people-machine-thing-environment " various objects
The Buffer Pool that first data are stored into, in order to the parallel processing to these data, and avoid owing to process causes not in time
Loss of data phenomenon.
7. according to a kind of industry internet Hub device described in claim 1 or 5 or 6, it is characterised in that: described data process
Module, while real time data is stored in Data buffer, is successively read manufacture by the way of actively inquiring from Buffer Pool
The real time data of on-the-spot " people-machine-thing-environment " various objects, and the data that the AM access module customizing each collects
Carry out pretreatment, including noise reduction, verification, normalization, data fusion；Pretreated data are retouched with identical data form
State, and use unified communication interface and communications protocol to be transmitted.
A kind of industry internet Hub device the most according to claim 1, it is characterised in that: described serviceization package module
Describe issue with service including multidimensional energy force modeling, service language；Multidimensional capability model comprise of both information: " people-machine-
Thing-environment " Dynamic profiling information and static description information；The Dynamic profiling information of " people-machine-thing-environment ", specifically have " people-
Machine-thing-environment " state of various objects, processing progress, process time, data processing module will process after these data enter
Row packing is also sent to serviceization package module according to ID, and after obtaining these data, serviceization package module can be by it with dynamic
Template in state template base carries out coupling and forms Dynamic profiling information；The static description information of " people-machine-thing-environment ", specifically has
Title, numbering, type, manufacturer, on the one hand can be when " people-machine-thing-environment " certain object access device first by operator
Member's manual configuration also preserves to static information storehouse, is imported static description information by static information storehouse when again accessing；On the other hand
Can dynamically be imported these static description information when the object of " people-machine-thing-environment " accesses every time by driver, reduce
Manual intervention；According to Dynamic profiling information and static description information, build the multidimensional ability of " people-machine-thing-environment " various objects
Model；After multidimensional capability model, suitable service description language (sdl) is selected to be digitized retouching to " people-machine-thing-environment "
State, thus realize manufacturing the serviceization encapsulation of on-the-spot " people-machine-thing-environment " various objects；Manufacture scene " people-machine-thing-
Environment " types of objects be converted to service and be distributed to local service pond or cloud platform and participate in competition up and realize valency
Value；The recalls information simultaneously serviced is fed back to intellectual monitoring module, provides another part data to support for intellectual monitoring operation.
A kind of industry internet Hub device the most according to claim 1, it is characterised in that: described intellectual monitoring module exists
On the basis of data acquisition and procession and serviceization encapsulation, carry out manufacturing on-the-spot " people-machine-thing-environment " various objects
Intellectual monitoring operates；Intellectual monitoring module will process after " people-machine-thing-environment " various objects data send to workshop work
The intelligent terminal that people and enterprise production management person are held, the client software of the upper operation of intelligent terminal can be to various real-time numbers
According to resolving, and graphically interface shows visually, it is achieved to manufacturing the visual of on-the-spot " people-machine-thing-environment "
Change monitoring；It addition, from manufacturing calling of mass data that on-the-spot " people-machine-thing-environment " various objects collect and service
Data contain substantial amounts of information, by providing many for shop worker and company manager to the Treatment Analysis of these data
The operation of kind of intellectual monitoring, including manufacture the visual control of on-the-spot " people-machine-thing-environment " and failure predication, energy consumption monitoring,
Lack material perception, the quality testing of product, load statistics and predict the management of these intellectual monitorings, but intellectual monitoring module not office
It is limited to these intellectual monitorings above-mentioned operation.
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| CN109709811B (en) * | 2018-12-20 | 2021-08-17 | 中国科学院沈阳自动化研究所 | Intelligent manufacturing-oriented edge calculation controller and working method thereof |
| CN109739148A (en) * | 2019-01-23 | 2019-05-10 | 上海智共荟智能科技有限公司 | For industrial processing equipment large data sets at optimization processing transmission system and method |
| CN109799798A (en) * | 2019-01-23 | 2019-05-24 | 上海智共荟智能科技有限公司 | One kind being applied to industrial processing equipment large data sets into acquisition system and method |
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| CN110414938A (en) * | 2019-07-30 | 2019-11-05 | 北京飞利信电子技术有限公司 | A kind of retrospect source system and method based on the building of platform of internet of things configurationization |
| CN111160658A (en) * | 2019-12-31 | 2020-05-15 | 同济大学 | Collaborative manufacturing resource optimization method, system and platform |
| CN111160658B (en) * | 2019-12-31 | 2023-09-29 | 同济大学 | Collaborative manufacturing resource optimization method, system and platform |
| CN112288317A (en) * | 2020-11-17 | 2021-01-29 | 北京三维天地科技股份有限公司 | Industrial big data analysis platform and method based on multi-source heterogeneous data governance |
| CN113721560A (en) * | 2021-02-07 | 2021-11-30 | 贵州航天云网科技有限公司 | Open type collaborative manufacturing cloud architecture system facing bottom data and implementation method |
| CN114979823A (en) * | 2022-05-12 | 2022-08-30 | 北京市机电研究院有限责任公司 | Numerical control machine tool data format standardization processing method based on multi-source parameters |
| CN115688686A (en) * | 2022-09-02 | 2023-02-03 | 中国人民解放军92493部队试验训练总体研究所 | LVC resource access verification method and device |
| CN115688686B (en) * | 2022-09-02 | 2024-01-12 | 中国人民解放军92493部队试验训练总体研究所 | LVC resource access verification method and equipment |
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