CN107992949A - Industrial data analysis method and system - Google Patents
Industrial data analysis method and system Download PDFInfo
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- CN107992949A CN107992949A CN201711099721.2A CN201711099721A CN107992949A CN 107992949 A CN107992949 A CN 107992949A CN 201711099721 A CN201711099721 A CN 201711099721A CN 107992949 A CN107992949 A CN 107992949A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0639—Performance analysis of employees; Performance analysis of enterprise or organisation operations
- G06Q10/06395—Quality analysis or management
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/20—Administration of product repair or maintenance
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q30/00—Commerce
- G06Q30/02—Marketing; Price estimation or determination; Fundraising
- G06Q30/0201—Market modelling; Market analysis; Collecting market data
Abstract
The embodiment of the invention discloses a kind of industrial data analysis method and system；System includes：Edge calculations subsystem, edge calculations subsystem are used for the running parameter for industrial equipment data acquisition；Edge calculations subsystem includes：Protocol integration module, data processing module, policy engine module, rule engine module, data distribution module；Protocol integration module connects industrial equipment to read the running parameter of industrial equipment in real time；Policy engine module is used to store default strategy；Rule engine module is used to store default rule；Data processing module connection protocol integration module, policy engine module, policy engine module, to read the running parameter of pre-established device model and industrial equipment, and combine rule and the strategy of engine strategy module and rule engine module and analyzed and early warning with realizing the simulation to industrial equipment；Data distribution module connects data processing module, and the analysis of data processing module and early warning result are exported.
Description
Technical field
The present invention relates to electronic technology field, particularly a kind of industrial data analysis method and system.
Background technology
With the development of information technology, more and more data are stored using electronic form, to improve data storage
Convenient and efficient, while the analysis in later stage can be carried out according to these data.In the Internet of things era, deep become will occur for network
Leather, IDC's reports four network trends：The 50% of future network flow, will come from Internet of Things；Internet of Things can bring 50,000,000,000
Connection；The Internet of Things flow that future has 40% is handled at edge；79% Internet of Things flow will pass through gateway accessing.
Converged network, calculating, storage, application core ability are being provided close to the network edge side of equipment or data source header
Open platform, provide Edge intelligence service nearby for industry spot, meet field device or industrial control data data acquisition,
Cleaning, arrange, polymerization, distribution, the function such as transmission, for industrial cloud or industrial big data platform efficiently, in real time, safety and high quality
Data it is imperative；This platform is the collecting unit of high price Value Data close to execution unit, can preferably be focused in real time
, short-period data processing, the data analysis with high in the clouds is complementary to one another, and forms organic whole.
After data acquisition, as the scale of construction of industrial big data becomes larger, according to Metcalfe's law (Metcalfe's
Law), network value V=(value coefficient K x number of users N) ^2's, i.e. network value and number of users is square directly proportional, more
Internet of things equipment can allow whole network to rise in value.And the data volume of industrial big data analysis is bigger, therefrom analyze it is effective,
Valuable judgement is more.Data caused by Internet of Things are magnanimity, the number produced according to third-party analysis data, Internet of Things
Possesses break-up value according to more than 23% data.
The machine data of industry spot includes the data of sensor, instrument and meter and intelligent terminal collection, can serve
Intelligence production and intelligent O＆M, these data are digitlization mapping of the industrial system relevant factor in cyberspace, running orbit
And the displaying of historical rudiment, often complex dynamic systems.And industrial big data possess scale it is big, it is concurrent it is high, type is miscellaneous, matter
Low feature is measured, so being badly in need of a kind of technology for being different from conventional data analysis to solve the problems, such as industrial big data analysis, base
Possess powerful log collection in the analytical technology of Web log mining, retrieve, collect ability, and log mining uses cluster
Change deployment, strengthens big data storage and computing capability by ability extending transversely, is that one kind of industrial big data analysis is fine
Solution.
The content of the invention
For problems of the prior art, the purpose of the embodiment of the present invention is to provide a kind of industrial data analysis method
And system, at least part of solution problems of the prior art, realize the edge calculations based on industrial equipment data acquisition
With the industrial data analysis method and system of Web log mining.
To achieve these goals, the embodiment of the present invention proposes a kind of industrial data analysis system, including：Edge calculations
Subsystem, wherein the edge calculations subsystem is used for the running parameter for industrial equipment data acquisition；Wherein described edge
Computing subsystem includes：Protocol integration module, data processing module, policy engine module, rule engine module, data distribution mould
Block；
Wherein protocol integration module connects industrial equipment to read the running parameter of industrial equipment in real time；
Wherein policy engine module is used to store default strategy；
Wherein rule engine module is used to store default rule；
Wherein data processing module connects the protocol integration module, policy engine module, policy engine module, to read
Pre-established device model and the running parameter of industrial equipment, and with reference to the rule of the engine strategy module and rule engine module
Then analyzed and early warning with strategy with realizing the simulation to industrial equipment；
Wherein described data distribution module connects the data processing module, by the analysis and early warning of data processing module
As a result export.
Wherein, Opc agreements, Mqtt agreements, lathe communication protocol, SMT producing line agreements are integrated with protocol integration module, also
It is integrated with ethernet communication agreement, Wi-Fi network communications protocol, bluetooth communication agreement, Zigbee communications protocol.
Wherein, the pre-established device model in the data processing module includes：Production equipment model, logistics equipment mould
Type, detection device model.
Wherein, the system also includes instant data hole to look into subsystem；Subsystem connection is looked into wherein described data hole immediately
The data distribution module of the edge calculations subsystem, is analyzed and is given birth to the data exported to the edge calculations subsystem
Into the index for retrieval；Wherein described data packet includes following at least one：Device data, process data, time series data.
Wherein, it is based on research tool ElasticSearch realizations of increasing income that subsystem is looked into the data hole immediately.
Meanwhile the embodiment of the present invention also proposed a kind of work using foregoing any one of them industrial data analysis system
Industry data analysing method, including：
The running parameter of industrial equipment is obtained using edge calculations subsystem, and is set by protocol integration module according to industry
Standby communication protocol is changed so that the running parameter is transported to data processing module；
The data processing module draws according to the running parameter of pre-established device model and industrial equipment with reference to described
Hold up rule and the strategy of policy module and rule engine module and analyzed and early warning with realizing the simulation to industrial equipment；
The analysis of data processing module and early warning result are exported.
The above-mentioned technical proposal of the present invention has the beneficial effect that：Above-mentioned technical proposal proposes a kind of industrial data analysis
Method and system, can dock the bulk device data of industry spot, can be applied to product quality, equipment health status, energy
Consumption and production efficiency analysis.
Brief description of the drawings
Fig. 1 is the system architecture diagram of the embodiment of the present invention.
Embodiment
It is further detailed to present invention work with reference to the accompanying drawings and detailed description in order to illustrate a kind of base of the present invention
Explanation.
As shown in Figure 1, the embodiment of the present invention proposes a kind of edge calculations based on industrial equipment data acquisition and day
The industrial data analysis method and system that will is excavated, wherein edge calculations are mainly used for realizing the device channels of equipment connection, place
The functions such as the strategy setting of reason data and logic, regulation engine, message distribution, equipment modeling, can complete industrial field device
Data are gathered, transmit and stored in real time；And device log see clearly analytical technology mainly by the time series data for collection into
Row sees clearly analysis, visualizes and feeds back to edge calculations in real time, carries out real-time early warning according to rule, forms an equipment reality
When collection analysis closed loop procedure.
The embodiment of the present invention proposes the industry of a kind of edge calculations based on industrial equipment data acquisition and Web log mining
Data analysis system, it includes edge calculations subsystem and subsystem is looked into instant data hole.
(1) it is directed to the edge calculations subsystem of industrial equipment data acquisition：
Edge calculations are to be deployed in the data acquisition technology of nearly equipment end, dispose or concentrate relative to high in the clouds and dispose, can
To realize local response and triggering, can greatly break away from influence of the network to device data acquisition and processing, in real-time and
Possesses great advantage in stability.The edge calculations subsystem of the embodiment of the present invention can provide device data acquisition, transmit, deposit
Storage and the function of distribution, including：Protocol integration module, data processing module, policy engine module, rule engine module, data
Distribution module；
Wherein protocol integration module connects industrial equipment to read the running parameter of industrial equipment in real time；
Wherein policy engine module is used to store default strategy；
Wherein rule engine module is used to store default rule；
Wherein data processing module connects the protocol integration module, policy engine module, policy engine module, to read
Pre-established device model and the running parameter of industrial equipment, and with reference to the rule of the engine strategy module and rule engine module
Then analyzed and early warning with strategy with realizing the simulation to industrial equipment；
Wherein described data distribution module connects the data processing module, by the analysis and early warning of data processing module
As a result export.
Wherein, Opc agreements, Mqtt agreements, lathe communication protocol, SMT producing line agreements are integrated with protocol integration module, also
It is integrated with ethernet communication agreement, Wi-Fi network communications protocol, bluetooth communication agreement, Zigbee communications protocol.
(2) subsystem is looked into the instant data hole based on Web log mining：
Technology is looked into instant data hole based on Web log mining, can be directed to the device data or technique number of edge calculations collection
According to or time series data carry out instant analysis.It is based on research tool of increasing income that subsystem is looked into the instant data hole of the embodiment of the present invention
What ElasticSearch was realized.
ElasticSearch is a search server based on Lucene, it provides distributed search service, is based on
RESTful web interfaces, are guaranteed data security by the way of more shard；And provide the function of automatic resharding.
Elasticsearch is developed with Java, and is currently popular as the open source code issue under Apache license terms
Enterprise search engine.It is stable, reliable, quick, easy to install designed for real-time search in cloud computing, can be reached.
The instant data hole of the embodiment of the present invention, which looks into subsystem and is namely based on a kind of data of ElasticSearch deep developments, sees clearly work
Tool.ElasticSearch has a kind of automatic discovery Node Mechanism, this is a system based on p2p, it first passes through broadcast and finds
Existing node, then the communication between node is carried out by multicast protocol, while also support point-to-point interaction, this is a kind of
Powerful branch's formula data storage technology, it is more effective for time series data, because industrial big data more than 90% is all sequential
Data, so being different from the big data platform such as Hadoop, subsystem utilization is looked into the instant data hole of the embodiment of the present invention
The characteristic of ElasticSearch realizes the support of industrial magnanimity big data in another way.
The instant data hole of the embodiment of the present invention looks into subsystem and possesses powerful index, query function, it is searched using general
Suo Yuyan DSL (Domain Specific Language specific areas language) powerful searching analysis function can realize information
Real-time retrieval, and diversified search capability can be realized for various data formats, including polymerization, lower brill, subsequent treatment,
Subquery, multi-pipeline inquiry etc., can provide the analytical plan of the industrial big data of complete processing.
The instant data hole of the embodiment of the present invention looks into subsystem and possesses powerful time series real time aggregation function, for work
The data time series analysis at industry scene and see clearly highly effective, can flexibly be analyzed according to various time dimensions, together
When the instant data hole of the embodiment of the present invention can be used to look into the powerful query function of subsystem.
The instant data hole of the embodiment of the present invention looks into subsystem and further includes machine learning module, Visual Report Forms module, can
Depending on changing panel template；It is complete to form one and the data hole immediately looks into subsystem and further includes real time monitoring and alarm module
Comprising algorithm, visualization, actively monitoring data analysis tool.
Directly or indirectly benefit
1st, direct benefit
The present invention can dock the bulk device data of industry spot, can be applied to product quality, equipment health status,
Energy consumption and production efficiency analysis, including following scene：
1.1 asset life cycle management：The health status of industrial assets and industrial products is obtained in real time, assists correction different
Often action, improve equipment dependability and working life；
1.2 predictive maintenance：By being disposed to assets, utilization and resource consumption in real time detect.Identify operating mode and
Operation trend, with reference to operation data, carries out industrial assets perspective management
1.3 business datums optimize：Business datum is controlled comprehensively, and business scenario is refined around machine data；
1.4 mass datas count in high precision：TB grades of industrial data statistics：Data based on time series are detected point in real time
Analysis；
1.5 creation datas monitor：Control Real-time process information, record critical process data；
1.6 operation system O＆Ms：Assist to improve maintenance work quality and efficiency, the displaying of system O＆M perspective data is provided.
2nd, indirect yield
Improving productivity, product quality raising, the utilization rate of equipment and installations that will be helpful to enterprise improve, and are that the upgrading of enterprise turns
Type provides technical guarantee.Intelligent Application, O＆M for various producing equipments provide reliable, stable guarantee, contribute to every profession and trade
Industrial chain data integrated application.
The above is the preferred embodiment of the present invention, it is noted that for those skilled in the art
For, without departing from the principles of the present invention, some improvements and modifications can also be made, these improvements and modifications
It should be regarded as protection scope of the present invention.
Claims (6)
- A kind of 1. industrial data analysis system, it is characterised in that including：Edge calculations subsystem, wherein the edge calculations are sub System is used for the running parameter for industrial equipment data acquisition；Wherein described edge calculations subsystem includes：Protocol integration mould Block, data processing module, policy engine module, rule engine module, data distribution module；Wherein protocol integration module connects industrial equipment to read the running parameter of industrial equipment in real time；Wherein policy engine module is used to store default strategy；Wherein rule engine module is used to store default rule；Wherein data processing module connects the protocol integration module, policy engine module, policy engine module, to read built in advance Vertical device model and the running parameter of industrial equipment, and rule with reference to the engine strategy module and rule engine module and Strategy is analyzed and early warning with realizing the simulation to industrial equipment；Wherein described data distribution module connects the data processing module, by the analysis of data processing module and early warning result Output.
- 2. industrial data analysis system according to claim 1, it is characterised in that be integrated with Opc in protocol integration module Agreement, Mqtt agreements, lathe communication protocol, SMT producing line agreements, are also integrated with ethernet communication agreement, Wi-Fi network communication association View, bluetooth communication agreement, Zigbee communications protocol.
- 3. industrial data analysis system according to claim 1, it is characterised in that the built in advance in the data processing module Vertical device model includes：Production equipment model, logistics equipment model, detection device model.
- 4. industrial data analysis system according to claim 1, it is characterised in that the system also includes instant data hole Look into subsystem；The data distribution module that subsystem connects the edge calculations subsystem is looked into wherein described data hole immediately, with right The data of the edge calculations subsystem output are analyzed and generate the index for retrieval；Wherein described data packet includes following At least one：Device data, process data, time series data.
- 5. industrial data analysis system according to claim 4, it is characterised in that the data hole immediately looks into subsystem and is Based on research tool ElasticSearch realizations of increasing income.
- 6. a kind of industrial data analysis method using claim 1-5 any one of them industrial data analysis systems, it is special Sign is, including：The running parameter of industrial equipment is obtained using edge calculations subsystem, and by protocol integration module according to industrial equipment Communication protocol is changed so that the running parameter is transported to data processing module；The data processing module is according to the running parameter of pre-established device model and industrial equipment, and with reference to the engine plan Slightly the rule of module and rule engine module and strategy are analyzed and early warning with realizing the simulation to industrial equipment；The analysis of data processing module and early warning result are exported.
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Cited By (18)
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| CN108800468A (en) * | 2018-06-22 | 2018-11-13 | 广州矽创信息科技有限公司 | A kind of indoor air quality control method and system |
| CN108804668A (en) * | 2018-06-08 | 2018-11-13 | 珠海格力智能装备有限公司 | Data processing method and device |
| CN109032089A (en) * | 2018-07-25 | 2018-12-18 | 珠海格力智能装备有限公司 | The collecting method and device of industrial equipment |
| CN109388116A (en) * | 2018-10-31 | 2019-02-26 | 金蝶软件（中国）有限公司 | A kind of production management method, management system for internet of things and relevant device |
| CN109450786A (en) * | 2018-12-25 | 2019-03-08 | 上海上实龙创智慧能源科技股份有限公司 | A kind of Border Gateway of rule-based engine |
| CN109672723A (en) * | 2018-10-24 | 2019-04-23 | 国网河北省电力有限公司雄安新区供电公司 | Comprehensive energy application service system |
| CN109815733A (en) * | 2019-01-09 | 2019-05-28 | 网宿科技股份有限公司 | A kind of intelligent management and system based on edge calculations |
| CN109857732A (en) * | 2019-01-31 | 2019-06-07 | 山东省电子信息产品检验院 | A kind of industry internet platform monitoring data transmission switching method and system |
| CN109870968A (en) * | 2018-08-30 | 2019-06-11 | 四川创客知佳科技有限公司 | A kind of intelligent safety and defence system |
| CN109885566A (en) * | 2019-02-25 | 2019-06-14 | 南京世界村云数据产业集团有限公司 | A kind of acquisition of data and edge calculations system |
| CN110022349A (en) * | 2019-01-17 | 2019-07-16 | 重庆邮电大学 | A kind of isomery industrial network device configuration micro services method based on edge calculations |
| CN110262337A (en) * | 2019-06-20 | 2019-09-20 | 中国南方电网有限责任公司 | Electric Intelligent Monitoring System and method |
| CN110333677A (en) * | 2019-07-08 | 2019-10-15 | 合肥金新允电子技术有限公司 | A kind of built-in industrial control machine based on edge calculations system |
| CN111404973A (en) * | 2019-01-02 | 2020-07-10 | 中国移动通信有限公司研究院 | Rule-based control method and device and gateway equipment |
| CN111596628A (en) * | 2020-05-29 | 2020-08-28 | 北京赛博云睿智能科技有限公司 | Acquisition method and acquisition system for mass industrial data |
| CN111914015A (en) * | 2020-08-25 | 2020-11-10 | 河北时代电子有限公司 | Multisource data gateway data analysis early warning system based on industrial protocol |
| WO2022067557A1 (en) * | 2020-09-29 | 2022-04-07 | 西门子股份公司 | Method and apparatus for designing edge computing solution, and computer-readable medium |
| US11531329B1 (en) | 2021-08-19 | 2022-12-20 | Ford Global Technologies, Llc | Predictive maintenance systems and methods of a manufacturing environment |
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| CN108800468A (en) * | 2018-06-22 | 2018-11-13 | 广州矽创信息科技有限公司 | A kind of indoor air quality control method and system |
| CN109032089A (en) * | 2018-07-25 | 2018-12-18 | 珠海格力智能装备有限公司 | The collecting method and device of industrial equipment |
| CN109870968A (en) * | 2018-08-30 | 2019-06-11 | 四川创客知佳科技有限公司 | A kind of intelligent safety and defence system |
| CN109672723A (en) * | 2018-10-24 | 2019-04-23 | 国网河北省电力有限公司雄安新区供电公司 | Comprehensive energy application service system |
| CN109388116A (en) * | 2018-10-31 | 2019-02-26 | 金蝶软件（中国）有限公司 | A kind of production management method, management system for internet of things and relevant device |
| CN109450786A (en) * | 2018-12-25 | 2019-03-08 | 上海上实龙创智慧能源科技股份有限公司 | A kind of Border Gateway of rule-based engine |
| CN109450786B (en) * | 2018-12-25 | 2021-03-23 | 上海上实龙创智慧能源科技股份有限公司 | Edge gateway based on rule engine |
| CN111404973A (en) * | 2019-01-02 | 2020-07-10 | 中国移动通信有限公司研究院 | Rule-based control method and device and gateway equipment |
| CN109815733A (en) * | 2019-01-09 | 2019-05-28 | 网宿科技股份有限公司 | A kind of intelligent management and system based on edge calculations |
| CN110022349A (en) * | 2019-01-17 | 2019-07-16 | 重庆邮电大学 | A kind of isomery industrial network device configuration micro services method based on edge calculations |
| CN110022349B (en) * | 2019-01-17 | 2021-11-09 | 重庆邮电大学 | Heterogeneous industrial network device configuration micro-service method based on edge calculation |
| CN109857732A (en) * | 2019-01-31 | 2019-06-07 | 山东省电子信息产品检验院 | A kind of industry internet platform monitoring data transmission switching method and system |
| CN109885566A (en) * | 2019-02-25 | 2019-06-14 | 南京世界村云数据产业集团有限公司 | A kind of acquisition of data and edge calculations system |
| CN110262337A (en) * | 2019-06-20 | 2019-09-20 | 中国南方电网有限责任公司 | Electric Intelligent Monitoring System and method |
| CN110333677A (en) * | 2019-07-08 | 2019-10-15 | 合肥金新允电子技术有限公司 | A kind of built-in industrial control machine based on edge calculations system |
| CN111596628A (en) * | 2020-05-29 | 2020-08-28 | 北京赛博云睿智能科技有限公司 | Acquisition method and acquisition system for mass industrial data |
| CN111596628B (en) * | 2020-05-29 | 2021-07-30 | 北京赛博云睿智能科技有限公司 | Acquisition method and acquisition system for mass industrial data |
| CN111914015A (en) * | 2020-08-25 | 2020-11-10 | 河北时代电子有限公司 | Multisource data gateway data analysis early warning system based on industrial protocol |
| WO2022067557A1 (en) * | 2020-09-29 | 2022-04-07 | 西门子股份公司 | Method and apparatus for designing edge computing solution, and computer-readable medium |
| US11531329B1 (en) | 2021-08-19 | 2022-12-20 | Ford Global Technologies, Llc | Predictive maintenance systems and methods of a manufacturing environment |
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