CN110333677A - A kind of built-in industrial control machine based on edge calculations system - Google Patents

A kind of built-in industrial control machine based on edge calculations system Download PDF

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Publication number
CN110333677A
CN110333677A CN201910611998.1A CN201910611998A CN110333677A CN 110333677 A CN110333677 A CN 110333677A CN 201910611998 A CN201910611998 A CN 201910611998A CN 110333677 A CN110333677 A CN 110333677A
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data
module
controller
industrial equipment
industrial
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CN201910611998.1A
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贾中全
杜立村
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Hefei Jinxinyun Electronic Technology Co Ltd
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Hefei Jinxinyun Electronic Technology Co Ltd
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Priority to CN201910611998.1A priority Critical patent/CN110333677A/en
Publication of CN110333677A publication Critical patent/CN110333677A/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0423Input/output
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/25Pc structure of the system
    • G05B2219/25257Microcontroller

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Computer And Data Communications (AREA)

Abstract

The present invention relates to data processings, more particularly to a kind of built-in industrial control machine based on edge calculations system, including controller, controller is connected with the data transmission module for creating connection transport protocol between controller and industrial equipment, data transmission module establishes connection by real-time bus mould group and industrial equipment, controller with for the data-driven module of data-driven that data transmission module is converted importing controller being connected according to connect transport protocol related content, controller is connected with the edge analysis module for calling edge analysis algorithm predetermined to carry out edge calculations to the data that data transmission module is converted, controller with the state aware module phase perceived for data convert according to data transmission module to the state of industrial equipment repeatedly;Technical solution provided by the invention can effectively overcome cannot predict fault model according to equipment running status present in the prior art, can not be to the defect that equipment raw operational data is stored and is inquired.

Description

A kind of built-in industrial control machine based on edge calculations system
Technical field
The present invention relates to data processings, and in particular to a kind of built-in industrial control machine based on edge calculations system.
Background technique
The form that information calculates on the first appearance is exactly a kind of edge calculations --- and the node of each dispersion is responsible for software and hardware Maintenance and the storage and calculating of data.However, the problems such as because of cost, elasticity and scalability, final information calculating is gradually sent out Exhibition is responsible for for the cloud computing center concentrated, that is, allows the cloud computing center of concentration to be responsible for the storage and calculating of all data, and eventually End only responsible data acquisition, output and interaction.
However without what Technical Architecture be it is perfect, cloud computing, which develops to, also faces many bottlenecks today, needs New technology is broken through.
First, cloud computing is unable to satisfy the calculating demand of explosion type mass data.With melting for internet and various industries It closes, especially after technology of Internet of things is universal, explosive growth occurs in calculating demand, it is contemplated that arrive the year two thousand twenty, will there are 50,000,000,000 to set Standby to be connected to network, conventional cloud computing architecture is not able to satisfy so huge calculating demand, dilatation and unrealistic in the short time.
Second, cloud computing is not able to satisfy some emerging calculating scenes, especially Internet of Things.The way of cloud computing is number It is pooled to cloud computing center according to transmission after being acquired by terminal, by being returned again to after PC cluster as a result, because there is network delay, this The regular hour is needed, especially in the mobile Internet based on 4G network.Such as real-time voice translation, for another example nobody Vehicle has high requirement to the response time, and dependence cloud computing is simultaneously unrealistic.
Third, Internet of Things generate a large amount of " small data " and need processing in real time, this is not appropriate for cloud computing.When internet Generation, cloud computing with big data, artificial intelligence be it is Trinitarian so that someone once predicted the following all trades and professions be exactly in fact Cloud manually Intelligent treatment big data.However internet and mobile Internet are all the data that user generates, and when Internet of Things Dai Ze generates mass data, such as ammeter data, environmental monitoring data by machine, there are many do not needed to upload to cloud into Row processing responds in terminal or network edge side simple process, in other words, does not need initial data uploading to cloud Processing, to be avoided that the waste of bandwidth and amount of storage.
Summary of the invention
(1) the technical issues of solving
For disadvantages mentioned above present in the prior art, the present invention provides a kind of based on the embedded of edge calculations system Industrial personal computer, can effectively overcome present in the prior art fault model cannot be predicted according to equipment running status, can not be to setting The defect that standby raw operational data is stored and inquired.
(2) technical solution
In order to achieve the above object, the present invention is achieved by the following technical programs:
A kind of built-in industrial control machine based on edge calculations system, including controller, the controller with for creating institute The data transmission module for stating connection transport protocol between controller and industrial equipment is connected, and the data transmission module passes through real-time Bus mould group and industrial equipment establish connection, the controller be used for according to connecting transport protocol related content for the data The data-driven module that the data-driven of transmission module conversion imports the controller is connected;
The controller and the number for calling edge analysis algorithm predetermined to convert the data transmission module It is connected according to the edge analysis module for carrying out edge calculations, the controller and the number for being converted according to the data transmission module The state aware module perceived according to the state to industrial equipment is connected, the controller with for being transmitted according to the data The state prediction module that the data of module conversion predict the fault model of industrial equipment is connected;
The real-time bus mould group with for collecting the original operation number of industrial equipment transmitted in the real-time bus mould group According to data set in module be connected, in the data set module be used for transmission the transport gateway of industrial equipment raw operational data Module is connected, the transport gateway module and the data link module phase for classifying to industrial equipment raw operational data Even, the data link module is connected with the data memory module for storing sorted industrial equipment raw operational data, The controller connects with the data query for inquiring the industrial equipment raw operational data stored in the data memory module Mouthful be connected, the controller be used to be transferred from the data memory module according to the query demand of the data-query interfaces The data of corresponding industrial equipment raw operational data transfer module and are connected.
Preferably, the data transmission module will turn in industrial equipment raw operational data under different connection transport protocols It is changed to uniform data message.
Preferably, the connection transport protocol includes ModbusTCP, OPC UA, MQTT, DDS.
Preferably, the real-time bus mould group includes CANBUS, PorfiBus, ProfiNet, EtherCAT.
Preferably, the connection transport protocol related content includes the adaptation parameter for connecting transport protocol, connection transmission association The data conversion rule of view.
Preferably, the state aware module is for defining industrial sensor, being articulated in work in the real-time bus mould group The sensed condition of industry equipment, and construct trigger action response events;The sensed condition include industrial sensor, be articulated in it is described The threshold condition and logical operation condition of industrial equipment in real-time bus mould group;The action response event includes that regular event is rung Answer event, abnormal operation response events, alarm event.
Preferably, the state prediction module is used to obtain the uniform data message of the data transmission module conversion, leads to It crosses depth convolutional Neural algorithm and establishes equipment fault prediction model, and export industrial equipment control and suggest.
Preferably, the data memory module includes Mysql, Redis and Hbase.
(3) beneficial effect
Compared with prior art, a kind of built-in industrial control machine based on edge calculations system provided by the present invention have with It is lower the utility model has the advantages that
(1), transport protocol is connected between data transmission module creation controller and industrial equipment, data transmission module passes through Real-time bus mould group and industrial equipment establish connection, and data-driven module transmits data according to connection transport protocol related content The data-driven of module conversion imports controller, and edge analysis module calls edge analysis algorithm predetermined to transmit data The data of module conversion carry out edge calculations, and the data that state aware module is converted according to data transmission module are to industrial equipment State is perceived, and the data that state prediction module is converted according to data transmission module carry out the fault model of industrial equipment pre- It surveys, so as to predict fault model according to the operating status of equipment, and provides control and suggest;
(2), the industrial equipment raw operational data transmitted in module collection real-time bus mould group in data set, transport gateway Module transfer industrial equipment raw operational data, data link module classify to industrial equipment raw operational data, data Memory module stores sorted industrial equipment raw operational data, and data transfer module according to the inquiry need of data-query interfaces It asks and transfers corresponding industrial equipment raw operational data from data memory module, it can not only the original operation number of classification storage equipment According to, while corresponding raw operational data can also be transferred according to query demand.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to be briefly described.It should be evident that the accompanying drawings in the following description is only this Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with It obtains other drawings based on these drawings.
Fig. 1 is present system schematic diagram.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described.Obviously, described embodiment is A part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art Every other embodiment obtained without creative efforts, shall fall within the protection scope of the present invention.
A kind of built-in industrial control machine based on edge calculations system, as shown in Figure 1, include controller, controller be used for The data transmission module that transport protocol is connected between creation controller and industrial equipment is connected, and data transmission module passes through total in real time Line mould group and industrial equipment establish connection, controller with for according to connecting transport protocol related content for data transmission module turn The data-driven module that the data-driven changed imports controller is connected;
Controller and the data progress side for calling edge analysis algorithm predetermined to convert data transmission module The edge analysis module that edge calculates is connected, and controller is with the data for being converted according to data transmission module to the shape of industrial equipment The state aware module that state is perceived is connected, and controller is with the data for being converted according to data transmission module to industrial equipment The state prediction module predicted of fault model be connected;
Real-time bus mould group and the data for collecting the industrial equipment raw operational data transmitted in real-time bus mould group Module is concentrated to be connected, module is connected with the transport gateway module for being used for transmission industrial equipment raw operational data in data set, passes Defeated gateway module is connected with the data link module for classifying to industrial equipment raw operational data, data link module Be connected with the data memory module for storing sorted industrial equipment raw operational data, controller with for inquiring data The data-query interfaces of the industrial equipment raw operational data stored in memory module are connected, controller be used to be looked into according to data The data that the query demand of inquiry interface transfers corresponding industrial equipment raw operational data from data memory module transfer module phase Even.
Data transmission module will be converted to unified number in industrial equipment raw operational data under different connection transport protocols According to message.
Connecting transport protocol includes ModbusTCP, OPC UA, MQTT, DDS.
Real-time bus mould group includes CANBUS, PorfiBus, ProfiNet, EtherCAT.
Connection transport protocol related content includes the adaptation parameter for connecting transport protocol, the data conversion for connecting transport protocol Rule.
State aware module is used for the perception item for defining industrial sensor, being articulated in industrial equipment in real-time bus mould group Part, and construct trigger action response events;Sensed condition includes industrial sensor, is articulated in industrial equipment in real-time bus mould group Threshold condition and logical operation condition;Action response event includes regular event response events, abnormal operation response events, accuses Alert event.
State prediction module is used to obtain the uniform data message of data transmission module conversion, is calculated by depth convolutional Neural Method establishes equipment fault prediction model, and exports industrial equipment control and suggest.
Data memory module includes Mysql, Redis and HBase.
Transport protocol is connected between data transmission module creation controller and industrial equipment, data transmission module passes through real-time Bus mould group and industrial equipment establish connection, and data-driven module is according to connection transport protocol related content by data transmission module The data-driven of conversion imports controller, and edge analysis module calls edge analysis algorithm predetermined to data transmission module The data of conversion carry out edge calculations, state of the data that state aware module is converted according to data transmission module to industrial equipment It being perceived, the data that state prediction module is converted according to data transmission module predict the fault model of industrial equipment, So as to predict fault model according to the operating status of equipment, and provides control and suggest.
Data transmission module will be converted to unified number in industrial equipment raw operational data under different connection transport protocols According to message.Connecting transport protocol includes ModbusTCP, OPC UA, MQTT, DDS.
Real-time bus mould group includes CANBUS, PorfiBus, ProfiNet, EtherCAT.
Connection transport protocol related content includes the adaptation parameter for connecting transport protocol, the data conversion for connecting transport protocol Rule.
State aware module is used for the perception item for defining industrial sensor, being articulated in industrial equipment in real-time bus mould group Part, and construct trigger action response events;Sensed condition includes industrial sensor, is articulated in industrial equipment in real-time bus mould group Threshold condition and logical operation condition;Action response event includes regular event response events, abnormal operation response events, accuses Alert event.
State prediction module is used to obtain the uniform data message of data transmission module conversion, is calculated by depth convolutional Neural Method establishes equipment fault prediction model, and exports industrial equipment control and suggest.
The industrial equipment raw operational data transmitted in module collection real-time bus mould group in data set, transport gateway module Industrial equipment raw operational data is transmitted, data link module classifies to industrial equipment raw operational data, data storage Module stores sorted industrial equipment raw operational data, data transfer module according to the query demands of data-query interfaces from Corresponding industrial equipment raw operational data is transferred in data memory module, can not only classification storage equipment raw operational data, Corresponding raw operational data can also be transferred according to query demand simultaneously.
Data memory module includes Mysql, Redis and HBase.
It is worth noting that, the purpose of the present invention is merely provided for a kind of hardware configuration different from the prior art, make Technical staff can realize further exploitation under such hardware configuration, can be in the later period by this field as software program Programming personnel is programmed according to actual effect needs.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although with reference to the foregoing embodiments Invention is explained in detail, those skilled in the art should understand that: it still can be to aforementioned each implementation Technical solution documented by example is modified or equivalent replacement of some of the technical features;And these modification or Replacement, can't be such that the essence of corresponding technical solution departs from the spirit and scope of the technical scheme of various embodiments of the present invention.

Claims (8)

1. a kind of built-in industrial control machine based on edge calculations system, including controller, it is characterised in that: the controller and use It is connected in creating the data transmission module for connecting transport protocol between the controller and industrial equipment, the data transmission module Establish connection by real-time bus mould group and industrial equipment, the controller with for according to connecting transport protocol related content general The data-driven module that the data-driven of the data transmission module conversion imports the controller is connected;
The controller and the data for calling edge analysis algorithm predetermined to convert the data transmission module into The edge analysis module of row edge calculations is connected, the controller and the data pair for being converted according to the data transmission module State aware module that the state of industrial equipment is perceived is connected, the controller with for according to the data transmission module The state prediction module that the data of conversion predict the fault model of industrial equipment is connected;
The real-time bus mould group with for collecting the industrial equipment raw operational data transmitted in the real-time bus mould group Module is connected in data set, module and the transport gateway module for being used for transmission industrial equipment raw operational data in the data set It is connected, the transport gateway module is connected with the data link module for classifying to industrial equipment raw operational data, The data link module is connected with the data memory module for storing sorted industrial equipment raw operational data, described Controller and the data-query interfaces phase for inquiring the industrial equipment raw operational data stored in the data memory module Even, the controller is corresponding with for being transferred from the data memory module according to the query demand of the data-query interfaces The data of industrial equipment raw operational data transfer module and are connected.
2. the built-in industrial control machine according to claim 1 based on edge calculations system, it is characterised in that: the data pass Defeated module will be converted to uniform data message in industrial equipment raw operational data under different connection transport protocols.
3. the built-in industrial control machine according to claim 1 or 2 based on edge calculations system, it is characterised in that: the company Connecing transport protocol includes ModbusTCP, OPC UA, MQTT, DDS.
4. the built-in industrial control machine according to claim 1 based on edge calculations system, it is characterised in that: described total in real time Line mould group includes CANBUS, PorfiBus, ProfiNet, EtherCAT.
5. the built-in industrial control machine according to claim 1 based on edge calculations system, it is characterised in that: the connection passes Defeated agreement related content includes the adaptation parameter for connecting transport protocol, the data conversion rule for connecting transport protocol.
6. the built-in industrial control machine according to claim 1 based on edge calculations system, it is characterised in that: the state sense Know that module is used to define industrial sensor, be articulated in the sensed condition of industrial equipment in the real-time bus mould group, and constructs touching Send out action response event;The sensed condition includes industrial sensor, is articulated in industrial equipment in the real-time bus mould group Threshold condition and logical operation condition;The action response event include regular event response events, abnormal operation response events, Alarm event.
7. the built-in industrial control machine according to claim 1 based on edge calculations system, it is characterised in that: the state is pre- The uniform data message that module is used to obtain the data transmission module conversion is surveyed, equipment is established by depth convolutional Neural algorithm Fault prediction model, and export industrial equipment control and suggest.
8. the built-in industrial control machine according to claim 1 based on edge calculations system, it is characterised in that: the data are deposited Storing up module includes Mysql, Redis and HBase.
CN201910611998.1A 2019-07-08 2019-07-08 A kind of built-in industrial control machine based on edge calculations system Pending CN110333677A (en)

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CN111474909A (en) * 2020-04-28 2020-07-31 常州天正工业发展股份有限公司 Trigger type industrial manufacturing system and method
CN115242844A (en) * 2022-07-26 2022-10-25 深圳市汉智星科技有限公司 Embedded industrial personal computer based on edge computing system

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CN115242844B (en) * 2022-07-26 2024-05-03 深圳市汉智星科技有限公司 Embedded industrial personal computer based on edge computing system

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Application publication date: 20191015