CN110333677A - A kind of built-in industrial control machine based on edge calculations system - Google Patents
A kind of built-in industrial control machine based on edge calculations system Download PDFInfo
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- CN110333677A CN110333677A CN201910611998.1A CN201910611998A CN110333677A CN 110333677 A CN110333677 A CN 110333677A CN 201910611998 A CN201910611998 A CN 201910611998A CN 110333677 A CN110333677 A CN 110333677A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0423—Input/output
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/25—Pc structure of the system
- G05B2219/25257—Microcontroller
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Abstract
The present invention relates to data processings, more particularly to a kind of built-in industrial control machine based on edge calculations system, including controller, controller is connected with the data transmission module for creating connection transport protocol between controller and industrial equipment, data transmission module establishes connection by real-time bus mould group and industrial equipment, controller with for the data-driven module of data-driven that data transmission module is converted importing controller being connected according to connect transport protocol related content, controller is connected with the edge analysis module for calling edge analysis algorithm predetermined to carry out edge calculations to the data that data transmission module is converted, controller with the state aware module phase perceived for data convert according to data transmission module to the state of industrial equipment repeatedly;Technical solution provided by the invention can effectively overcome cannot predict fault model according to equipment running status present in the prior art, can not be to the defect that equipment raw operational data is stored and is inquired.
Description
Technical field
The present invention relates to data processings, and in particular to a kind of built-in industrial control machine based on edge calculations system.
Background technique
The form that information calculates on the first appearance is exactly a kind of edge calculations --- and the node of each dispersion is responsible for software and hardware
Maintenance and the storage and calculating of data.However, the problems such as because of cost, elasticity and scalability, final information calculating is gradually sent out
Exhibition is responsible for for the cloud computing center concentrated, that is, allows the cloud computing center of concentration to be responsible for the storage and calculating of all data, and eventually
End only responsible data acquisition, output and interaction.
However without what Technical Architecture be it is perfect, cloud computing, which develops to, also faces many bottlenecks today, needs
New technology is broken through.
First, cloud computing is unable to satisfy the calculating demand of explosion type mass data.With melting for internet and various industries
It closes, especially after technology of Internet of things is universal, explosive growth occurs in calculating demand, it is contemplated that arrive the year two thousand twenty, will there are 50,000,000,000 to set
Standby to be connected to network, conventional cloud computing architecture is not able to satisfy so huge calculating demand, dilatation and unrealistic in the short time.
Second, cloud computing is not able to satisfy some emerging calculating scenes, especially Internet of Things.The way of cloud computing is number
It is pooled to cloud computing center according to transmission after being acquired by terminal, by being returned again to after PC cluster as a result, because there is network delay, this
The regular hour is needed, especially in the mobile Internet based on 4G network.Such as real-time voice translation, for another example nobody
Vehicle has high requirement to the response time, and dependence cloud computing is simultaneously unrealistic.
Third, Internet of Things generate a large amount of " small data " and need processing in real time, this is not appropriate for cloud computing.When internet
Generation, cloud computing with big data, artificial intelligence be it is Trinitarian so that someone once predicted the following all trades and professions be exactly in fact
Cloud manually Intelligent treatment big data.However internet and mobile Internet are all the data that user generates, and when Internet of Things
Dai Ze generates mass data, such as ammeter data, environmental monitoring data by machine, there are many do not needed to upload to cloud into
Row processing responds in terminal or network edge side simple process, in other words, does not need initial data uploading to cloud
Processing, to be avoided that the waste of bandwidth and amount of storage.
Summary of the invention
(1) the technical issues of solving
For disadvantages mentioned above present in the prior art, the present invention provides a kind of based on the embedded of edge calculations system
Industrial personal computer, can effectively overcome present in the prior art fault model cannot be predicted according to equipment running status, can not be to setting
The defect that standby raw operational data is stored and inquired.
(2) technical solution
In order to achieve the above object, the present invention is achieved by the following technical programs:
A kind of built-in industrial control machine based on edge calculations system, including controller, the controller with for creating institute
The data transmission module for stating connection transport protocol between controller and industrial equipment is connected, and the data transmission module passes through real-time
Bus mould group and industrial equipment establish connection, the controller be used for according to connecting transport protocol related content for the data
The data-driven module that the data-driven of transmission module conversion imports the controller is connected;
The controller and the number for calling edge analysis algorithm predetermined to convert the data transmission module
It is connected according to the edge analysis module for carrying out edge calculations, the controller and the number for being converted according to the data transmission module
The state aware module perceived according to the state to industrial equipment is connected, the controller with for being transmitted according to the data
The state prediction module that the data of module conversion predict the fault model of industrial equipment is connected;
The real-time bus mould group with for collecting the original operation number of industrial equipment transmitted in the real-time bus mould group
According to data set in module be connected, in the data set module be used for transmission the transport gateway of industrial equipment raw operational data
Module is connected, the transport gateway module and the data link module phase for classifying to industrial equipment raw operational data
Even, the data link module is connected with the data memory module for storing sorted industrial equipment raw operational data,
The controller connects with the data query for inquiring the industrial equipment raw operational data stored in the data memory module
Mouthful be connected, the controller be used to be transferred from the data memory module according to the query demand of the data-query interfaces
The data of corresponding industrial equipment raw operational data transfer module and are connected.
Preferably, the data transmission module will turn in industrial equipment raw operational data under different connection transport protocols
It is changed to uniform data message.
Preferably, the connection transport protocol includes ModbusTCP, OPC UA, MQTT, DDS.
Preferably, the real-time bus mould group includes CANBUS, PorfiBus, ProfiNet, EtherCAT.
Preferably, the connection transport protocol related content includes the adaptation parameter for connecting transport protocol, connection transmission association
The data conversion rule of view.
Preferably, the state aware module is for defining industrial sensor, being articulated in work in the real-time bus mould group
The sensed condition of industry equipment, and construct trigger action response events;The sensed condition include industrial sensor, be articulated in it is described
The threshold condition and logical operation condition of industrial equipment in real-time bus mould group;The action response event includes that regular event is rung
Answer event, abnormal operation response events, alarm event.
Preferably, the state prediction module is used to obtain the uniform data message of the data transmission module conversion, leads to
It crosses depth convolutional Neural algorithm and establishes equipment fault prediction model, and export industrial equipment control and suggest.
Preferably, the data memory module includes Mysql, Redis and Hbase.
(3) beneficial effect
Compared with prior art, a kind of built-in industrial control machine based on edge calculations system provided by the present invention have with
It is lower the utility model has the advantages that
(1), transport protocol is connected between data transmission module creation controller and industrial equipment, data transmission module passes through
Real-time bus mould group and industrial equipment establish connection, and data-driven module transmits data according to connection transport protocol related content
The data-driven of module conversion imports controller, and edge analysis module calls edge analysis algorithm predetermined to transmit data
The data of module conversion carry out edge calculations, and the data that state aware module is converted according to data transmission module are to industrial equipment
State is perceived, and the data that state prediction module is converted according to data transmission module carry out the fault model of industrial equipment pre-
It surveys, so as to predict fault model according to the operating status of equipment, and provides control and suggest;
(2), the industrial equipment raw operational data transmitted in module collection real-time bus mould group in data set, transport gateway
Module transfer industrial equipment raw operational data, data link module classify to industrial equipment raw operational data, data
Memory module stores sorted industrial equipment raw operational data, and data transfer module according to the inquiry need of data-query interfaces
It asks and transfers corresponding industrial equipment raw operational data from data memory module, it can not only the original operation number of classification storage equipment
According to, while corresponding raw operational data can also be transferred according to query demand.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described.It should be evident that the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is present system schematic diagram.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described.Obviously, described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art
Every other embodiment obtained without creative efforts, shall fall within the protection scope of the present invention.
A kind of built-in industrial control machine based on edge calculations system, as shown in Figure 1, include controller, controller be used for
The data transmission module that transport protocol is connected between creation controller and industrial equipment is connected, and data transmission module passes through total in real time
Line mould group and industrial equipment establish connection, controller with for according to connecting transport protocol related content for data transmission module turn
The data-driven module that the data-driven changed imports controller is connected;
Controller and the data progress side for calling edge analysis algorithm predetermined to convert data transmission module
The edge analysis module that edge calculates is connected, and controller is with the data for being converted according to data transmission module to the shape of industrial equipment
The state aware module that state is perceived is connected, and controller is with the data for being converted according to data transmission module to industrial equipment
The state prediction module predicted of fault model be connected;
Real-time bus mould group and the data for collecting the industrial equipment raw operational data transmitted in real-time bus mould group
Module is concentrated to be connected, module is connected with the transport gateway module for being used for transmission industrial equipment raw operational data in data set, passes
Defeated gateway module is connected with the data link module for classifying to industrial equipment raw operational data, data link module
Be connected with the data memory module for storing sorted industrial equipment raw operational data, controller with for inquiring data
The data-query interfaces of the industrial equipment raw operational data stored in memory module are connected, controller be used to be looked into according to data
The data that the query demand of inquiry interface transfers corresponding industrial equipment raw operational data from data memory module transfer module phase
Even.
Data transmission module will be converted to unified number in industrial equipment raw operational data under different connection transport protocols
According to message.
Connecting transport protocol includes ModbusTCP, OPC UA, MQTT, DDS.
Real-time bus mould group includes CANBUS, PorfiBus, ProfiNet, EtherCAT.
Connection transport protocol related content includes the adaptation parameter for connecting transport protocol, the data conversion for connecting transport protocol
Rule.
State aware module is used for the perception item for defining industrial sensor, being articulated in industrial equipment in real-time bus mould group
Part, and construct trigger action response events;Sensed condition includes industrial sensor, is articulated in industrial equipment in real-time bus mould group
Threshold condition and logical operation condition;Action response event includes regular event response events, abnormal operation response events, accuses
Alert event.
State prediction module is used to obtain the uniform data message of data transmission module conversion, is calculated by depth convolutional Neural
Method establishes equipment fault prediction model, and exports industrial equipment control and suggest.
Data memory module includes Mysql, Redis and HBase.
Transport protocol is connected between data transmission module creation controller and industrial equipment, data transmission module passes through real-time
Bus mould group and industrial equipment establish connection, and data-driven module is according to connection transport protocol related content by data transmission module
The data-driven of conversion imports controller, and edge analysis module calls edge analysis algorithm predetermined to data transmission module
The data of conversion carry out edge calculations, state of the data that state aware module is converted according to data transmission module to industrial equipment
It being perceived, the data that state prediction module is converted according to data transmission module predict the fault model of industrial equipment,
So as to predict fault model according to the operating status of equipment, and provides control and suggest.
Data transmission module will be converted to unified number in industrial equipment raw operational data under different connection transport protocols
According to message.Connecting transport protocol includes ModbusTCP, OPC UA, MQTT, DDS.
Real-time bus mould group includes CANBUS, PorfiBus, ProfiNet, EtherCAT.
Connection transport protocol related content includes the adaptation parameter for connecting transport protocol, the data conversion for connecting transport protocol
Rule.
State aware module is used for the perception item for defining industrial sensor, being articulated in industrial equipment in real-time bus mould group
Part, and construct trigger action response events;Sensed condition includes industrial sensor, is articulated in industrial equipment in real-time bus mould group
Threshold condition and logical operation condition;Action response event includes regular event response events, abnormal operation response events, accuses
Alert event.
State prediction module is used to obtain the uniform data message of data transmission module conversion, is calculated by depth convolutional Neural
Method establishes equipment fault prediction model, and exports industrial equipment control and suggest.
The industrial equipment raw operational data transmitted in module collection real-time bus mould group in data set, transport gateway module
Industrial equipment raw operational data is transmitted, data link module classifies to industrial equipment raw operational data, data storage
Module stores sorted industrial equipment raw operational data, data transfer module according to the query demands of data-query interfaces from
Corresponding industrial equipment raw operational data is transferred in data memory module, can not only classification storage equipment raw operational data,
Corresponding raw operational data can also be transferred according to query demand simultaneously.
Data memory module includes Mysql, Redis and HBase.
It is worth noting that, the purpose of the present invention is merely provided for a kind of hardware configuration different from the prior art, make
Technical staff can realize further exploitation under such hardware configuration, can be in the later period by this field as software program
Programming personnel is programmed according to actual effect needs.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although with reference to the foregoing embodiments
Invention is explained in detail, those skilled in the art should understand that: it still can be to aforementioned each implementation
Technical solution documented by example is modified or equivalent replacement of some of the technical features;And these modification or
Replacement, can't be such that the essence of corresponding technical solution departs from the spirit and scope of the technical scheme of various embodiments of the present invention.
Claims (8)
1. a kind of built-in industrial control machine based on edge calculations system, including controller, it is characterised in that: the controller and use
It is connected in creating the data transmission module for connecting transport protocol between the controller and industrial equipment, the data transmission module
Establish connection by real-time bus mould group and industrial equipment, the controller with for according to connecting transport protocol related content general
The data-driven module that the data-driven of the data transmission module conversion imports the controller is connected;
The controller and the data for calling edge analysis algorithm predetermined to convert the data transmission module into
The edge analysis module of row edge calculations is connected, the controller and the data pair for being converted according to the data transmission module
State aware module that the state of industrial equipment is perceived is connected, the controller with for according to the data transmission module
The state prediction module that the data of conversion predict the fault model of industrial equipment is connected;
The real-time bus mould group with for collecting the industrial equipment raw operational data transmitted in the real-time bus mould group
Module is connected in data set, module and the transport gateway module for being used for transmission industrial equipment raw operational data in the data set
It is connected, the transport gateway module is connected with the data link module for classifying to industrial equipment raw operational data,
The data link module is connected with the data memory module for storing sorted industrial equipment raw operational data, described
Controller and the data-query interfaces phase for inquiring the industrial equipment raw operational data stored in the data memory module
Even, the controller is corresponding with for being transferred from the data memory module according to the query demand of the data-query interfaces
The data of industrial equipment raw operational data transfer module and are connected.
2. the built-in industrial control machine according to claim 1 based on edge calculations system, it is characterised in that: the data pass
Defeated module will be converted to uniform data message in industrial equipment raw operational data under different connection transport protocols.
3. the built-in industrial control machine according to claim 1 or 2 based on edge calculations system, it is characterised in that: the company
Connecing transport protocol includes ModbusTCP, OPC UA, MQTT, DDS.
4. the built-in industrial control machine according to claim 1 based on edge calculations system, it is characterised in that: described total in real time
Line mould group includes CANBUS, PorfiBus, ProfiNet, EtherCAT.
5. the built-in industrial control machine according to claim 1 based on edge calculations system, it is characterised in that: the connection passes
Defeated agreement related content includes the adaptation parameter for connecting transport protocol, the data conversion rule for connecting transport protocol.
6. the built-in industrial control machine according to claim 1 based on edge calculations system, it is characterised in that: the state sense
Know that module is used to define industrial sensor, be articulated in the sensed condition of industrial equipment in the real-time bus mould group, and constructs touching
Send out action response event;The sensed condition includes industrial sensor, is articulated in industrial equipment in the real-time bus mould group
Threshold condition and logical operation condition;The action response event include regular event response events, abnormal operation response events,
Alarm event.
7. the built-in industrial control machine according to claim 1 based on edge calculations system, it is characterised in that: the state is pre-
The uniform data message that module is used to obtain the data transmission module conversion is surveyed, equipment is established by depth convolutional Neural algorithm
Fault prediction model, and export industrial equipment control and suggest.
8. the built-in industrial control machine according to claim 1 based on edge calculations system, it is characterised in that: the data are deposited
Storing up module includes Mysql, Redis and HBase.
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Cited By (2)
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CN111474909A (en) * | 2020-04-28 | 2020-07-31 | 常州天正工业发展股份有限公司 | Trigger type industrial manufacturing system and method |
CN115242844A (en) * | 2022-07-26 | 2022-10-25 | 深圳市汉智星科技有限公司 | Embedded industrial personal computer based on edge computing system |
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Application publication date: 20191015 |