CN109885011A - A kind of textile printing and dyeing factory management system for internet of things - Google Patents
A kind of textile printing and dyeing factory management system for internet of things Download PDFInfo
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- CN109885011A CN109885011A CN201910220578.0A CN201910220578A CN109885011A CN 109885011 A CN109885011 A CN 109885011A CN 201910220578 A CN201910220578 A CN 201910220578A CN 109885011 A CN109885011 A CN 109885011A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention belongs to production technical field of printing and dyeing, specifically a kind of textile printing and dyeing factory management system for internet of things, including production detection module and reason judgment module；Production detection module includes silk thread statistic unit, finished product statistic unit, production comparison unit and analysis of causes unit；Silk thread statistic unit is used to count into the silk thread for purchasing different suppliers；Finished product statistic unit is used to count this into purchase silk thread cloth finished product produced, and the yield data of actual production cloth that finished product statistic unit is counted is sent to production comparison unit, analysis of causes unit analyzes the difference of yield and the yield of theoretical production cloth to actual production cloth, analyze whether be into the quality problems of purchase silk thread caused by actual production cloth yield be less than theoretical production cloth yield, convenient for printing and dyeing, producer can monitor the filament materials into purchase every time in real time, prevent the waste of resource caused by due to the quality problems of silk thread, and then reduce printing and dyeing mill's production cost.
Description
Technical field
The invention belongs to production technical field of printing and dyeing, specifically a kind of textile printing and dyeing factory management system for internet of things.
Background technique
It needs to use a large amount of silk threads in textile printing and dyeing industry and is processed into cloth and dyed to the cloth of processing, therefore is right
Managing into the finished product of purchase standard and cloth for silk thread is extremely important.Fabric white embryo warehouse entry is processed into from preceding from silk thread into buying
Reason, final finishing are so that warehousing finished products to the end, require to carry out rationally, and accurately management, to guarantee normally to produce
Journey is gone on smoothly.
Currently, silk thread relies on substantially manually into purchase and the warehousing management of finished product cloth, when scales such as textile printing and dyeing factories
When smaller, to the warehousing management also relatively convenient into purchase quality and cloth of silk thread, but when textile printing and dyeing factory is larger,
The features such as due to silk thread and big finished fabric material turnover, it is difficult to guarantee the actual production into the silk thread processing finished product cloth of purchase,
Cause storage when managing silk thread and cloth, it is difficult to the problem of examining into the quality and finished product cloth for purchasing silk thread is accurately inquired, into
And need occupancy a large amount of artificial, and error rate obviously increases, and influences normal production work.
Summary of the invention
In order to make up for the deficiencies of the prior art, a kind of textile printing and dyeing factory management system for internet of things proposed by the present invention.With solution
Certainly in the prior art due to silk thread and big finished fabric material turnover the features such as, it is difficult to guarantee the silk thread processing finished product cloth into purchase
Actual production causes storage when managing silk thread and cloth, it is difficult to accurately inquire the quality and the inspection of finished product cloth into purchase silk thread
The problem of testing.
The technical solution adopted by the present invention to solve the technical problems is: a kind of textile printing and dyeing factory Internet of Things of the present invention
Network management system, including production detection module, reason judgment module, product inspection module and safety detection module；The production
Detection module includes silk thread statistic unit, finished product statistic unit, production comparison unit and analysis of causes unit；The silk thread statistics
The silk thread that unit is used to provide supplier counts；The finished product statistic unit is used for will be into purchase silk thread cloth produced
Finished product is counted, and the yield data of the actual production cloth counted is sent to production comparison list by finished product statistic unit
Member；The production comparison unit includes theoretical production statistics component and data computation module；The theory production statistics component is used
The yield of cloth, and the reason that theory production statistics component will count on can be theoretically produced into the silk thread of purchase in counting this
Data computation module is sent to by the data of production cloth doses；The theoretical production cloth doses that the data computation module will receive
Data and finished product statistic unit described in the data of actual production cloth of statistics calculated, and then data computation module can be with
Calculate the difference of the yield of actual production cloth and the yield of theoretical production cloth, the data computation module is by the number of calculating
According to being sent to analysis of causes unit；The analysis of causes unit includes silk thread fracture statistics component and mechanical disorder statistics component；
The silk thread fracture statistics component counts this silk thread number that silk thread breaks when producing cloth；The mechanical disorder
Statistics component counts this silk thread number of stoppages that machine occurs when producing cloth；And then analysis of causes unit analysis
Out into purchase silk thread quality problems or production process in mechanical breakdown the problem of, convenient for printing and dyeing producer can monitor in real time often
The secondary filament materials into purchase, improve the steady production of silk thread, and then subtract at the phenomenon that preventing the quality or artificial waste because of silk thread
Small printing and dyeing mill's production cost；The reason judgment module is used for the filament materials problem into purchase analyzed analysis of causes unit
Judged；The cloth for the actual production that the product inspection module is used to count product accounting unit carries out quality inspection
It tests；The safety detection module is for detecting waste water caused by printing and dyeing fabrics and exhaust gas；Silk thread statistic unit is used for
It will be counted into the silk thread for purchasing different suppliers, the silk thread after statistics carries out textile printing and dyeing finished fabric by textile printing and dyeing factory
Material, finished product statistic unit will count this into purchase silk thread cloth finished product produced, and then count this into purchase
Silk thread produces the actual production of cloth, and the output data for the practical cloth that finished product statistic unit is counted are sent to data
Computation module, theoretical production statistics component are used to count this and obtain this buying by system-computed into the silk thread of purchase
Cloth can theoretically produce the yield of cloth, and the theoretical number for producing cloth doses that theoretical production statistics component will count on
According to data computation module is sent to, the yield of actual production cloth and the production of theoretical production cloth are calculated when data computation module
The data of calculating are sent to analysis of causes unit by the difference of amount, data computation module, and analysis of causes unit is broken by silk thread
Statistics component by this silk thread when producing cloth silk thread break number carry out statistics and mechanical disorder statistics component by this
The data of the silk thread number of stoppages that machine occurs when producing cloth, and then whether analyze because into the secondary of the fracture for purchasing silk thread
The yield of actual production cloth is less than the yield of theoretical production cloth caused by number is excessive, and then can be real convenient for printing and dyeing producer
When monitoring every time into the filament materials of purchase, the phenomenon that preventing the quality or machine wastes because of silk thread, improve the steady production of silk thread,
And then reduce printing and dyeing mill's production cost.
Preferably, the reason judging unit includes silk thread analytical unit, silk thread judging unit, information feedback unit and confession
Quotient is answered to appraise through comparison unit；The silk thread analytical unit is used to count what the silk thread into purchase was broken to silk thread fracture statistics component
Phenomenon is analyzed；The quality problems that the silk thread judging unit is used to analyze this silk thread analytical unit are sentenced
It is disconnected, judge the quality good or not of silk thread；The information feedback unit is used for the silk thread superiority and inferiority for being judged silk thread judging unit
The information of quality is sent to financial system；The supplier appraises through comparison unit and is used to comment the producer of the superiority and inferiority into purchase silk thread
Than the preferable producer of wire vent line mass being appraised through comparison, with this producer's continuing cooperation；Silk thread is broken statistics component institute by silk thread analytical unit
The silk thread into purchase is counted there is a phenomenon where being broken to be analyzed, so analyze silk thread when textile printing and dyeing is at cloth water absorption,
Caloric receptivity and amount of tension；Data after analysis are sent to silk thread judging unit by silk thread analytical unit, and silk thread judging unit will lead to
The data that silk rolling line analysis unit is analyzed are judged, so judge the silk thread of buying when produce cloth whether be because of
Water absorption, caloric receptivity and amount of tension it is excessive caused by silk thread be broken, and then judge because silk thread production when be easy
Occur to waste caused by phenomenon of rupture, the yield of actual production cloth and theory are produced the difference of the yield of cloth by financial system
Value calculates the cost data of loss, and supplier is allowed to undertake the cost of this loss；Silk thread judging unit is judged to purchase silk thread
Quality good or not problem is sent to information feedback unit, the silk thread superiority and inferiority matter that information feedback unit is judged silk thread judging unit
The information of amount is sent to financial system, financial staff can be appraised through comparison by supplier unit to silk thread judging unit judge into
The producer of superiority and inferiority for purchasing silk thread is appraised through comparison, and appraises through comparison the preferable producer of wire vent line mass, so with this producer's continuing cooperation.
Preferably, the silk thread analytical unit includes water absorption detection components, caloric receptivity detection components and stretching measurement group
Part；The water absorption detection components are used to count silk thread statistic unit absorbed water of the silk thread when producing cloth into purchase
Amount is detected；The caloric receptivity detection components are used to be detected into the temperature that the silk thread of purchase is absorbed when producing cloth；
The dynamics that the amount of tension detection components are used to stretch when producing cloth to the silk thread into purchase detects；Water absorption detection components
Silk thread statistic unit is counted absorbed water of the silk thread into purchase when producing cloth to detect, it is initial molten by detecting
Surplus solution amount after the completion of liquid injected volume and the production of this silk thread, and then detect what this silk thread was absorbed when producing cloth
Solution content, by detect silk thread water absorption be convenient for analyse whether be because silk thread water absorption it is excessive, caused by silk thread
It is easy to happen phenomenon of rupture；Caloric receptivity detection components detect the temperature absorbed into the silk thread of purchase when producing cloth,
By the temperature of surplus solution after the completion of detection initial soln temperature and the production of this silk thread, and then detect this silk thread in life
The heat that is absorbed when producing cloth, by detecting the caloric receptivity of silk thread, convenient for analyse whether be because the temperature of silk thread is excessively high, and
Caused silk thread is easy to happen phenomenon of rupture, and amount of tension detection components are used for the dynamics stretched when producing cloth to the silk thread into purchase
It is detected, prevent from crossing because of draw wire power and then silk thread is caused to be easily broken off phenomenon；Pass through water absorption detection components, caloric receptivity
Detection components and stretching measure the reason of component can detecte the silk thread fracture that wire vent thread breakage statistics component is counted, Jin Erbian
Foundation is provided in analyzing silk thread quality problems by analysis of causes unit.
Preferably, the silk thread judging unit includes that silk thread label component, silk thread comparison component and silk thread judge component；Institute
Silk thread label component is stated to be marked for there are quality problems to the analyzed different manufacturers of silk thread analytical unit silk thread of the same race；
The silk thread comparison component will carry out superiority and inferiority comparison to the quality of silk thread label the marked silk thread of component；The silk thread judges component
The silk thread of superiority and inferiority for being compared to silk thread comparison component is chosen, and then chooses the preferable silk thread of mass and factory
Family；Water absorption, caloric receptivity and the stretching of the silk thread of the same race for the different manufacturers that silk thread label component is analyzed silk thread analytical unit
Amount is marked, and then marks silk thread of the same race because different manufacturers are produced and then water absorption, caloric receptivity and amount of tension occur
Different problems；Silk thread marks component that the data of label are sent to silk thread comparison component, and silk thread comparison component contrasts this
The silk thread water absorption of buying producer is greater than printing and dyeing producer production cloth when machinery operates normally and silk thread quality is preferable and is used
Silk thread water absorption standard value, and then find the silk thread of this buying not only water absorption be big when produce cloth but also is easy to send out
Raw fracture, silk thread is judged component and will be judged the silk thread of silk thread comparison the contrasted superiority and inferiority quality of component, and then appraises through comparison out
Compared with the more good silk thread of quality and silk thread manufacturer, in order to purchaser can have when purchasing silk thread comparison and judge according to
According to.
Preferably, the product inspection module includes finished product judging unit, data detecting unit, information investigation unit and repairs
Multiple statistic unit；The finished product judging unit is used to count finished product statistic unit produce after be placed on finished fabric in warehouse
Material is judged, judges the cloth for whether having damaged；The data detecting unit includes decorative pattern acquisition component, decorative pattern detection group
Part, dynamics detection components and smell detection components；The decorative pattern quantity produced on cloth is acquired by the decorative pattern acquisition component；
The decorative pattern detection components examine the decorative pattern on the finished product cloth after placement with the collected decorative pattern of decorative pattern acquisition component
It surveys, and then the decorative pattern for whether having deformation or missing on finished product cloth is detected；The dynamics detection components are for the finished product after placing
Cloth stretches dynamics and is detected；The odor detection component is used to carry out smell to the finished product cloth after placement to detect；
The information investigation unit is used for using data detecting unit data detected as reference, and then is broken to finished product judging unit
The reason of damaged cloth, is checked out；The reparation statistic unit is used to check the reason of unit is checked to information and unite
Meter is repaired；After finished product statistic unit will count this into purchase silk thread cloth finished product produced, decorative pattern acquisition component will
Production cloth on decorative pattern quantity be acquired, finished product judging unit by the finished product cloth being placed on after producing in warehouse into
Row judgement, after judging has second-rate cloth, decorative pattern detection components are by the decorative pattern and flower on the finished product cloth after placement
The collected decorative pattern of line acquisition component institute is detected, and then detects the decorative pattern for whether having deformation or missing on finished product cloth, power
Degree detection components detect the finished product cloth drawing force degree after placement, by dynamics detection components dynamics value detected and draw
The amount of tension of the amount of stretching detection components finished product cloth silk thread detected is compared, and then compares the lesser original of stretching dynamics
Cause, whether it is the smell inspection because having the corrosion of pollutant in warehouse, and then handle warehouse that analysis of causes unit analyzes
The finished product cloth progress smell after placement will be detected by surveying component, and whether it is because in warehouse that analysis of causes unit analyzes
The mixing of irritant smell, and then the placement service life of cloth is influenced, information investigation unit will detect data detecting unit
To finished product cloth on deform or missing decorative pattern, pollutant corrosion and caused by cloth stretch dynamics reduce or mix irritating
Property smell as reference, and then the placement environment of finished product cloth is handled, repairing statistic unit will be to data detecting unit
Deformed on detected finished product cloth or the decorative pattern lacked or the phenomenon that corrosion carry out statistics reparation, so to finished product cloth into
Row recycling is repaired, and the utilization rate of finished product cloth is improved.
Preferably, safety detection module includes environmental detection unit, standard value comparison unit and information searching unit；It is described
Environmental detection unit includes solution detection components, wasted nickel catalyst component and temperature sensing assembly；The solution detection components are used for
Remaining amount of solution after detecting initial soln amount and production of the cloth in production；The wasted nickel catalyst component is for detecting cloth
Material generated exhausted air quantity in production；The temperature sensing assembly be used for detect cloth production when solution initial temperature and
Temperature after the completion of production；The standard value comparison unit is carried out for data detected by environmental detection unit and standard value
Compare, the data after comparison are sent to information searching unit；The information searching unit will be to receiving data and silk thread mark
The silk thread water absorption that note component is marked is searched, and then finds out water absorption and the silk thread manufacturer of similar silk thread；
The information found is sent to information feedback unit by the information searching unit；Information feedback unit will be to the data after feedback
It is sent to financial system, financial system will carry out selection supplier according to the information of feedback；Solution detection components will test cloth
The remaining amount of solution after initial soln amount and production in production, temperature sensing assembly will test cloth solution in production
Initial temperature and production after the completion of temperature, wasted nickel catalyst component will test the number of exhausted air quantity that cloth is discharged in production
According to data computation module is sent to, data computation module will carry out solution difference, exhausted air quantity and temperature gap to data after reception
Calculating, data computation module is sent to standard value comparison unit to the data after calculating, and standard value comparison unit will be with reception
Solution difference data, the exhausted air quantity, the temperature gap printing and dyeing with silk thread water absorption, discharge amount of exhaust gas and temperature uptake respectively arrived
Producer's silk thread water absorption, discharge amount of exhaust gas and heat absorption used in production cloth when machinery operates normally and silk thread quality is preferable
The standard value of amount compares, if contrasting solution difference, discharge amount of exhaust gas and temperature gap greater than after standard value, standard value comparison is single
Data after comparison are sent to information searching unit by member, and information searching unit is by the solution difference received and temperature gap
The silk thread water absorption and caloric receptivity that data are marked with silk thread marking unit are searched, and then are found out from silk thread label component
The water absorption of similar silk thread and the silk thread manufacturer of caloric receptivity, information searching unit is by the supplier information found and silk
Line water absorption, temperature uptake data or wasted nickel catalyst component detection to discharge amount of exhaust gas be sent to information feedback unit, believe
Breath feedback unit will be sent to financial system to the data after feedback, and financial system will be appraised through comparison according to the information of feedback from supplier
Water consumed by when selecting outstanding supplier in unit, while supplier being allowed to undertake because using this silk thread to produce cloth,
Cost problem caused by the exhaust gas of generation and the temperature of consumption.
Beneficial effects of the present invention are as follows:
1. the present invention passes through analysis of causes unit for the yield of yield and theoretical production cloth to actual production cloth
Whether difference is analyzed, analyze because the yield into actual production cloth caused by the quality problems of purchase silk thread is less than reason
By the yield of production cloth, convenient for printing and dyeing, producer can monitor the filament materials into purchase every time in real time, prevent the quality because of silk thread
Problem and caused by resource waste, and then reduce printing and dyeing mill's production cost.
2. the present invention by setting information investigation unit by detected by data detecting unit because of finished product cloth pattern
Damaged, pollutant corrosion and caused by cloth stretch dynamics and reduce or be mixed with penetrating odor as reference, and then to finished product
The placement environment of cloth is handled, and repairing statistic unit will be to the breakage of finished product cloth detected by data detecting unit, corruption
Erosion carries out statistics reparation, and then carries out recycling reparation to finished product cloth, improves the utilization rate of finished product cloth.
Detailed description of the invention
Fig. 1 is whole structural block diagram of the invention；
Fig. 2 is the structural block diagram of reason judgment module in the present invention；
Specific embodiment
It is carried out using a kind of textile printing and dyeing factory management system for internet of things of the Fig. 1 to Fig. 2 to an embodiment of the present invention as follows
Explanation.
As shown in Figure 1, a kind of textile printing and dyeing factory management system for internet of things of the present invention, including production detection module,
Reason judgment module, product inspection module and safety detection module；The production detection module includes silk thread statistic unit, finished product
Statistic unit, production comparison unit and analysis of causes unit；The silk thread statistic unit be used for silk thread that supplier is provided into
Row statistics；The finished product statistic unit into purchase silk thread cloth finished product produced for that will count, and finished product statistic unit
The yield data of the actual production cloth counted is sent to production comparison unit；The production comparison unit includes theoretical raw
Produce statistics component and data computation module；The theory production statistics component is used to count this into silk thread theoretically institute's energy of purchase
The yield of cloth is produced, and the data of the theoretical production cloth doses counted on are sent to data meter by theoretical production statistics component
Calculate component；The data computation module is by statistics described in the data of the theoretical production cloth doses received and finished product statistic unit
The data of actual production cloth are calculated, and then data computation module can calculate the yield and theory of actual production cloth
The difference of the yield of cloth is produced, the data of calculating are sent to analysis of causes unit by the data computation module；The reason
Analytical unit includes silk thread fracture statistics component and mechanical disorder statistics component；The silk thread is broken statistics component for this silk thread
The number that silk thread breaks when producing cloth is counted；The mechanical disorder statistics component is by this silk thread when producing cloth
The number of stoppages that machine occurs is counted；And then the quality problems that analysis of causes unit is analyzed into purchase silk thread still produced
The problem of mechanical breakdown in journey, convenient for printing and dyeing, producer can monitor the filament materials into purchase every time in real time, prevent because of silk thread
The phenomenon that quality or artificial waste, improves the steady production of silk thread, and then reduces printing and dyeing mill's production cost；The reason judgement
The filament materials problem into purchase that module is used to analyze analysis of causes unit judges；The product inspection module is used for
Quality inspection is carried out to the cloth for the actual production that product accounting unit is counted；The safety detection module is used for dyeing cloth
Waste water caused by expecting and exhaust gas are detected；Silk thread statistic unit is used to count into the silk thread for purchasing different suppliers,
Silk thread after statistics carries out textile printing and dyeing finished product cloth by textile printing and dyeing factory, and finished product statistic unit will be to this into purchase silk thread institute
The cloth finished product of production is counted, and then counts this actual production that cloth is produced into the silk thread of purchase, finished product statistics
The output data for the practical cloth that unit is counted are sent to data computation module, and theoretical production statistics component is for counting
This can theoretically produce the yield of cloth by the cloth that system-computed obtains this buying into the silk thread of purchase, and
The data of the theoretical production cloth doses counted on are sent to data computation module by theoretical production statistics component, when data calculating group
Part calculates the difference of the yield of actual production cloth and the yield of theoretical production cloth, and data computation module is by the data of calculating
Be sent to analysis of causes unit, analysis of causes unit by silk thread be broken statistics component by this silk thread the silk thread when producing cloth
The number of broken string carries out statistics and mechanical disorder statistics component for this silk thread number of stoppages that machine occurs when producing cloth
Data, and then analyze whether because into purchase silk thread fracture number it is excessive caused by actual production cloth yield it is small
The filament materials into purchase every time can be monitored in real time in the yield of theoretical production cloth, and then convenient for printing and dyeing producer, prevented because of silk
The phenomenon that quality or machine wastes of line, improves the steady production of silk thread, and then reduces printing and dyeing mill's production cost.
As shown in Fig. 2, the reason judging unit includes silk thread analytical unit, silk thread judging unit, information feedback unit
Unit is appraised through comparison with supplier；The silk thread analytical unit, which is used to count into the silk thread of purchase silk thread fracture statistics component, to be occurred to break
The phenomenon that splitting is analyzed；The quality problems that the silk thread judging unit is used to analyze this silk thread analytical unit into
Row judgement, judges the quality good or not of silk thread；The information feedback unit is used for the silk thread for being judged silk thread judging unit
The information of superiority and inferiority quality is sent to financial system；The supplier appraises through comparison unit and is used to carry out the producer of the superiority and inferiority into purchase silk thread
Comparation and assessment appraise through comparison the preferable producer of wire vent line mass, with this producer's continuing cooperation；Silk thread is broken statistics component by silk thread analytical unit
The silk thread into purchase is counted there is a phenomenon where being broken to be analyzed, and then analyzes silk thread water suction when textile printing and dyeing is at cloth
Amount, caloric receptivity and amount of tension；Data after analysis are sent to silk thread judging unit by silk thread analytical unit, and silk thread judging unit will
Judged by the data that silk thread analytical unit is analyzed, so judge buying silk thread when producing cloth whether be because
For water absorption, caloric receptivity and amount of tension it is excessive caused by silk thread be broken, and then judge because silk thread production when appearance
Easily occur to waste caused by phenomenon of rupture, financial system is by the yield of actual production cloth and the yield of theoretical production cloth
Difference calculates the cost data of loss, and supplier is allowed to undertake the cost of this loss；Silk thread judging unit is judged to purchase silk thread
Quality good or not problem be sent to information feedback unit, the silk thread superiority and inferiority that information feedback unit is judged silk thread judging unit
The information of quality is sent to financial system, and financial staff can appraise through comparison unit by supplier and be judged to silk thread judging unit
The producer of superiority and inferiority into purchase silk thread is appraised through comparison, and appraises through comparison the preferable producer of wire vent line mass, so with this producer's continuing cooperation.
As shown in Fig. 2, the silk thread analytical unit includes that water absorption detection components, caloric receptivity detection components and stretching measure
Component；The water absorption detection components are used to count silk thread statistic unit silk thread being absorbed when producing cloth into purchase
Water is detected；The caloric receptivity detection components are used to be examined into the temperature that the silk thread of purchase is absorbed when producing cloth
It surveys；The dynamics that the amount of tension detection components are used to stretch when producing cloth to the silk thread into purchase detects；Water absorption detection
Silk thread statistic unit is counted absorbed water of the silk thread into purchase when producing cloth and detected by component, by detecting just
Surplus solution amount after the completion of beginning solution injected volume and the production of this silk thread, and then detect that this silk thread is inhaled when producing cloth
The solution content of receipts, by detect silk thread water absorption be convenient for analyse whether be because silk thread water absorption it is excessive, caused by
Silk thread is easy to happen phenomenon of rupture；Caloric receptivity detection components examine the temperature absorbed into the silk thread of purchase when producing cloth
It surveys, by the temperature of surplus solution after the completion of detection initial soln temperature and the production of this silk thread, and then detects this silk thread
The heat absorbed when producing cloth, by detecting the caloric receptivity of silk thread, convenient for analysing whether it is the temperature mistake because of silk thread
Height, caused by silk thread be easy to happen phenomenon of rupture, amount of tension detection components are used to stretch when producing cloth to the silk thread into purchase
Dynamics detected, prevent from crossing because of draw wire power and then silk thread caused to be easily broken off phenomenon；By water absorption detection components,
Caloric receptivity detection components and stretching measure the reason of component can detecte the silk thread fracture that wire vent thread breakage statistics component is counted,
And then foundation is provided convenient for analyzing silk thread quality problems by analysis of causes unit.
As shown in Fig. 2, the silk thread judging unit includes silk thread label component, silk thread comparison component and silk thread judge group
Part；The silk thread label component is for there is quality problems progress to the analyzed different manufacturers of silk thread analytical unit silk thread of the same race
Label；The silk thread comparison component will carry out superiority and inferiority comparison to the quality of silk thread label the marked silk thread of component；The silk thread is commented
Sentence the silk thread of superiority and inferiority of the component for comparing silk thread comparison component to choose, so choose the preferable silk thread of mass and
Manufacturer；The water absorption of the silk thread of the same race for the different manufacturers that silk thread label component is analyzed silk thread analytical unit, caloric receptivity
Be marked with amount of tension, so mark silk thread of the same race because different manufacturers are produced so that occur water absorption, caloric receptivity and
Amount of tension different problems；Silk thread marks component that the data of label are sent to silk thread comparison component, and silk thread compares component comparison
The silk thread water absorption of this buying producer produces cloth when machinery operates normally and silk thread quality is preferable greater than printing and dyeing producer out
The standard value of used silk thread water absorption, so find this buying silk thread when produce cloth not only water absorption greatly but also
It is easy to happen fracture, silk thread is judged component and will be judged the silk thread of silk thread comparison the contrasted superiority and inferiority quality of component, in turn
It appraises through comparison out compared with the more good silk thread of quality and silk thread manufacturer, in order to which purchaser can have comparison when purchasing silk thread and comment
Sentence foundation.
As shown in Figure 1, the product inspection module includes finished product judging unit, data detecting unit, information investigation unit
With reparation statistic unit；The finished product judging unit be used for finished product statistic unit count produce after be placed in warehouse at
Product cloth is judged, judges the cloth for whether having damaged；The data detecting unit includes decorative pattern acquisition component, decorative pattern inspection
Survey component, dynamics detection components and smell detection components；The decorative pattern acquisition component is carried out the decorative pattern quantity on cloth is produced
Acquisition；The decorative pattern detection components by the finished product cloth after placement decorative pattern and the decorative pattern acquisition component collected decorative pattern of institute into
Row detection, and then the decorative pattern for whether having deformation or missing on finished product cloth detected；After the dynamics detection components are for placing
Finished product cloth drawing force degree is detected；The odor detection component is used to carry out smell to the finished product cloth after placement to examine
It surveys；The information investigation unit is used for using data detecting unit data detected as reference, and then to finished product judging unit
The reason of damaged cloth of breaking is checked；The reparation statistic unit be used for information investigation unit it is checked the reason of into
Row statistics is repaired；After finished product statistic unit will count this into purchase silk thread cloth finished product produced, decorative pattern acquisition group
The decorative pattern quantity produced on cloth is acquired by part, and finished product judging unit will be to the finished fabric being placed in warehouse after producing
Material is judged, after judging has second-rate cloth, decorative pattern detection components are by the decorative pattern on the finished product cloth after placement
It is detected with the collected decorative pattern of decorative pattern acquisition component, and then the flower for whether having deformation or missing on finished product cloth is detected
Line, dynamics detection components detect the finished product cloth drawing force degree after placement, by dynamics detection components dynamics detected
Value is compared with the amount of tension of amount of tension detection components finished product cloth silk thread detected, and then it is smaller to compare stretching dynamics
The reason of, whether it is because having the corrosion of pollutant in warehouse, and then handle warehouse, gas that analysis of causes unit analyzes
Taste detection components will carry out smell to the finished product cloth after placement and detect, and whether it is because of storehouse that analysis of causes unit analyzes
The mixing of irritant smell in library, and then the placement service life of cloth is influenced, information checks unit will be to data detecting unit institute
On the finished product cloth detected deform or lack decorative pattern, pollutant corrosion and caused by cloth stretch dynamics reduce or be mixed with
Penetrating odor is handled the placement environment of finished product cloth as reference, and repairing statistic unit will be to Data Detection
The phenomenon that decorative pattern or corrosion of deformation or missing, carries out statistics reparation on finished product cloth detected by unit, and then to finished fabric
Material carries out recycling reparation, improves the utilization rate of finished product cloth.
As shown in Figure 1, safety detection module includes environmental detection unit, standard value comparison unit and information searching unit；
The environmental detection unit includes solution detection components, wasted nickel catalyst component and temperature sensing assembly；The solution detection components
For detecting initial soln amount of the cloth in production and the remaining amount of solution after production；The wasted nickel catalyst component is for examining
Survey cloth generated exhausted air quantity in production；The temperature sensing assembly is used to detect the initial temperature of cloth solution in production
Temperature after the completion of degree and production；The standard value comparison unit is for data and standard value detected by environmental detection unit
It is compared, the data after comparison is sent to information searching unit；The information searching unit will be to receiving data and silk
The silk thread water absorption that wire tag component is marked is searched, and then finds out water absorption and the silk thread factory of similar silk thread
Family；The information found is sent to information feedback unit by the information searching unit；Information feedback unit will be after to feedback
Data are sent to financial system, and financial system will carry out selection supplier according to the information of feedback；Solution detection components will test
Remaining amount of solution, temperature sensing assembly after initial soln amount and production of the cloth in production will test cloth in production
The initial temperature of solution and the temperature after the completion of production, wasted nickel catalyst component will test the exhausted air quantity that cloth is discharged in production
Data be sent to data computation module, data computation module will carry out solution difference, exhausted air quantity and temperature to data after reception
The calculating of difference, data computation module are sent to standard value comparison unit to the data after calculating, and standard value comparison unit will be with
The solution difference data that receives, exhausted air quantity, temperature gap respectively with silk thread water absorption, discharge amount of exhaust gas and temperature uptake
Print and dye producer machinery operate normally and silk thread quality it is preferable when production cloth used in silk thread water absorption, discharge amount of exhaust gas and
The standard value of caloric receptivity compares, if contrasting solution difference, discharge amount of exhaust gas and temperature gap greater than after standard value, standard value pair
The data after comparison are sent to information searching unit, the solution difference and temperature difference that information searching unit will receive than unit
The silk thread water absorption and caloric receptivity that the data of value are marked with silk thread marking unit are searched, and then are looked into from silk thread label component
Find out the water absorption of similar silk thread and the silk thread manufacturer of caloric receptivity, the supplier information that information searching unit will be found
With silk thread water absorption, temperature uptake data or wasted nickel catalyst component detection to discharge amount of exhaust gas be sent to information feedback
Member, information feedback unit will be sent to financial system to the data after feedback, financial system by according to the information of feedback from supply
Consumed by when selecting outstanding supplier in quotient's comparation and assessment unit, while supplier being allowed to undertake because using this silk thread to produce cloth
Cost problem caused by the temperature of water, the exhaust gas of generation and consumption.
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair
Equivalent structure or equivalent flow shift made by bright specification and accompanying drawing content is applied directly or indirectly in other relevant skills
Art field similarly includes in scope of patent protection of the invention.
Claims (6)
1. a kind of textile printing and dyeing factory management system for internet of things, it is characterised in that: including production detection module, reason judgment module,
Product inspection module and safety detection module；The production detection module includes silk thread statistic unit, finished product statistic unit, production
Comparison unit and analysis of causes unit；The silk thread that the silk thread statistic unit is used to provide supplier counts；It is described at
Product statistic unit into purchase silk thread cloth finished product produced for that will count, and the reality that finished product statistic unit will be counted
The yield data of production cloth is sent to production comparison unit；The production comparison unit includes theoretical production statistics component sum number
According to computation module；The theory production statistics component can theoretically produce the production of cloth into the silk thread of purchase for counting this
Amount, and the data of the theoretical production cloth doses counted on are sent to data computation module by theoretical production statistics component；The number
According to computation module by the actual production cloth of statistics described in the data of the theoretical production cloth doses received and finished product statistic unit
Data calculated, and then data computation module can calculate the yield of actual production cloth and the production of theoretical production cloth
The data of calculating are sent to analysis of causes unit by the difference of amount, the data computation module；The analysis of causes unit includes
Silk thread is broken statistics component and mechanical disorder statistics component；The silk thread fracture statistics component is by this silk thread when producing cloth
The number of silk thread broken string is counted；The mechanical disorder statistics component event that the machine when producing cloth occurs by this silk thread
Barrier number is counted；And then analysis of causes unit is analyzed into the machinery event in the quality problems or production process of purchase silk thread
The problem of barrier, convenient for printing and dyeing, producer can monitor the filament materials into purchase every time in real time, prevent because of the quality of silk thread or artificial
The phenomenon that waste, improves the steady production of silk thread, and then reduces printing and dyeing mill's production cost；The reason judgment module is used for original
Because the filament materials problem into purchase that analytical unit is analyzed is judged；The product inspection module is used for product accounting list
The cloth for the actual production that member is counted carries out quality inspection；The safety detection module is used to give up to caused by printing and dyeing fabrics
Water and exhaust gas are detected.
2. a kind of textile printing and dyeing factory management system for internet of things according to claim 1, it is characterised in that: the reason judgement
Unit includes that silk thread analytical unit, silk thread judging unit, information feedback unit and supplier appraise through comparison unit；The silk thread analysis is single
Silk thread quality problems of the member for counting silk thread fracture statistics component into purchase are analyzed；The silk thread judging unit is used for
The silk thread quality problems analyzed to this silk thread analytical unit judge, judge the quality good or not of silk thread；The letter
Breath feedback unit is used to the information for the silk thread superiority and inferiority quality that silk thread judging unit is judged being sent to financial system；The confession
It answers quotient to appraise through comparison unit to be used to appraise through comparison the producer of the superiority and inferiority into purchase silk thread, the preferable producer of wire vent line mass is appraised through comparison, with this
Producer's continuing cooperation.
3. a kind of textile printing and dyeing factory management system for internet of things according to claim 2, it is characterised in that: the silk thread analysis
Unit includes that water absorption detection components, caloric receptivity detection components and stretching measure component；The water absorption detection components for pair
Silk thread statistic unit counts absorbed water of the silk thread into purchase when producing cloth and is detected；The caloric receptivity detection group
Part is used to be detected into the temperature that the silk thread of purchase is absorbed when producing cloth；The amount of tension detection components are used for into purchase
Silk thread when producing cloth the dynamics that stretches detected.
4. a kind of textile printing and dyeing factory management system for internet of things according to claim 3, it is characterised in that: the silk thread judgement
Unit includes that silk thread label component, silk thread comparison component and silk thread judge component；The silk thread label component is used for silk thread point
There are quality problems and is marked in analysis the analyzed different manufacturers of unit silk thread of the same race；The silk thread comparison component will be to silk thread mark
Remember that the quality of the marked silk thread of component carries out superiority and inferiority comparison；The silk thread judges what component was used to compare silk thread comparison component
The silk thread of superiority and inferiority is chosen, and then chooses the preferable silk thread of mass and manufacturer.
5. a kind of textile printing and dyeing factory management system for internet of things according to claim 1, it is characterised in that: the product inspection
Module includes finished product judging unit, data detecting unit, information investigation unit and repairs statistic unit；The finished product judging unit
Judge for counting the finished product cloth being placed in warehouse after production to finished product statistic unit, judges whether there is breakage
Cloth；The data detecting unit includes decorative pattern acquisition component, decorative pattern detection components, dynamics detection components and odor detection group
Part；The decorative pattern quantity produced on cloth is acquired by the decorative pattern acquisition component；The decorative pattern detection components will be after placement
Whether the decorative pattern on finished product cloth is detected with the collected decorative pattern of decorative pattern acquisition component, and then have on detection finished product cloth
The decorative pattern of deformation or missing；Finished product cloth drawing force degree after the dynamics detection components are used to place is detected；The gas
Taste detection components are used to carry out smell to the finished product cloth after placement to detect；The information investigation unit is for examining data
Unit data detected are surveyed as reference, and then the reason of breakage cloth of breaking to finished product judging unit checks；Institute
It states reparation statistic unit and carries out statistics reparation for checking the reason of unit is checked to information.
6. a kind of textile printing and dyeing factory management system for internet of things according to claim 1, it is characterised in that: safety detection module
Unit is looked for including environmental detection unit, standard value comparison unit and information gap；The environmental detection unit includes solution detection group
Part, wasted nickel catalyst component and temperature sensing assembly；The solution detection components are used to detect initial soln of the cloth in production
Remaining amount of solution after amount and production；The wasted nickel catalyst component is for detecting cloth produced exhausted air quantity in production；Institute
Temperature sensing assembly is stated for detecting temperature of the cloth in production after the completion of the initial temperature and production of solution；The standard value
Comparison unit is compared for data detected by environmental detection unit with standard value, and the data after comparison are sent to letter
Cease searching unit；The information searching unit will be to receiving data and the silk thread water absorption that is marked of silk thread label component carries out
It searches, and then finds out water absorption and the silk thread manufacturer of similar silk thread；The letter that the information searching unit will be found
Breath is sent to information feedback unit；Information feedback unit will be sent to financial system to the data after feedback, and financial system is by root
Silk thread purchaser, purchaser is notified to carry out selection supplier according to the information received according to the information of feedback.
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| CN117270477B (en) * | 2023-11-17 | 2024-02-23 | 江苏启宸新材料有限公司 | Intelligent control system of spunlaced non-woven fabric production equipment |
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Address after: 233600 youth entrepreneurship Park, Gaogong Town, Woyang County, Bozhou City, Anhui Province Patentee after: Anhui Ibeya Textile Co.,Ltd. Address before: 233600 youth entrepreneurship Park, Gaogong Town, Woyang County, Bozhou City, Anhui Province Patentee before: ANHUI YIBEIYA TEXTILE CO.,LTD. |