KR20150012355A - The measuring device and the system of dyes for fabric dyeing - Google Patents
The measuring device and the system of dyes for fabric dyeing Download PDFInfo
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- KR20150012355A KR20150012355A KR1020130087742A KR20130087742A KR20150012355A KR 20150012355 A KR20150012355 A KR 20150012355A KR 1020130087742 A KR1020130087742 A KR 1020130087742A KR 20130087742 A KR20130087742 A KR 20130087742A KR 20150012355 A KR20150012355 A KR 20150012355A
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- 239000000975 dye Substances 0.000 title claims abstract description 157
- 238000004043 dyeing Methods 0.000 title claims description 87
- 239000004744 fabric Substances 0.000 title claims description 21
- 239000004753 textile Substances 0.000 claims abstract description 6
- 238000005303 weighing Methods 0.000 claims description 42
- 238000004519 manufacturing process Methods 0.000 claims description 30
- 238000000034 method Methods 0.000 claims description 12
- 238000012360 testing method Methods 0.000 claims description 10
- 238000012546 transfer Methods 0.000 claims description 6
- 230000002159 abnormal effect Effects 0.000 claims 1
- 238000007726 management method Methods 0.000 description 32
- 238000010586 diagram Methods 0.000 description 6
- 239000000835 fiber Substances 0.000 description 6
- 239000003086 colorant Substances 0.000 description 5
- AJDUTMFFZHIJEM-UHFFFAOYSA-N n-(9,10-dioxoanthracen-1-yl)-4-[4-[[4-[4-[(9,10-dioxoanthracen-1-yl)carbamoyl]phenyl]phenyl]diazenyl]phenyl]benzamide Chemical compound O=C1C2=CC=CC=C2C(=O)C2=C1C=CC=C2NC(=O)C(C=C1)=CC=C1C(C=C1)=CC=C1N=NC(C=C1)=CC=C1C(C=C1)=CC=C1C(=O)NC1=CC=CC2=C1C(=O)C1=CC=CC=C1C2=O AJDUTMFFZHIJEM-UHFFFAOYSA-N 0.000 description 4
- 239000001043 yellow dye Substances 0.000 description 4
- 238000007728 cost analysis Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 241001510071 Pyrrhocoridae Species 0.000 description 1
- 239000000981 basic dye Substances 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000004590 computer program Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 239000000982 direct dye Substances 0.000 description 1
- 239000000986 disperse dye Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007850 fluorescent dye Substances 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000985 reactive dye Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000012384 transportation and delivery Methods 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
- G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
- G06K19/06009—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code with optically detectable marking
- G06K19/06018—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code with optically detectable marking one-dimensional coding
- G06K19/06028—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code with optically detectable marking one-dimensional coding using bar codes
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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- Engineering & Computer Science (AREA)
- Theoretical Computer Science (AREA)
- Business, Economics & Management (AREA)
- General Physics & Mathematics (AREA)
- Physics & Mathematics (AREA)
- Primary Health Care (AREA)
- Human Resources & Organizations (AREA)
- Marketing (AREA)
- General Health & Medical Sciences (AREA)
- Strategic Management (AREA)
- Tourism & Hospitality (AREA)
- Economics (AREA)
- General Business, Economics & Management (AREA)
- Health & Medical Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Treatment Of Fiber Materials (AREA)
- Coloring (AREA)
Abstract
Description
The present invention relates to an apparatus and system for dyeing dyes for dyeing fabrics, and more particularly to apparatus and systems for dyeing dyes for dyeing fabrics in a fabric producer through dyes received from dye companies, The present invention relates to a dye weighing apparatus and a system capable of preventing accidents frequently occurring during weighing and preventing secondary accidents due to rapid identification of causes during dyeing accidents.
In general, the dyeing and processing industry is a traditional industry that generates a lot of profit in terms of value added along with the creation of employment manpower. Recently, however, it is experiencing double problems due to labor shortage, labor cost increase, Moreover, frequent dyeing accidents due to the dyeing of dyes occur, which is very costly. In addition, there is a tendency that the same dyeing accidents occur because the cause is not identified.
Hereinafter, the dye storage and metering method of the conventional dyeing factory for fabrics will be described.
Once a large amount of dye enters the company, the person enters the dye quantity and the price directly into the computer, and then the dyeing room is managed in the dyeing room. On the other hand, there are 100 ~ 200 kinds of general dye colors, and one kind of dye color box is worn in large quantities for one week production or two weeks production.
Also, before dyeing in full, color test is done in the laboratory, and the work instruction manual is handwritten and sent to the production department. In this case, the company equipped with the ERP system inputs the work data to the production department The production department shall fill in the information about the fiber (weight, stainer designation, preparation type and liquid amount) in the dye color prescription received from the laboratory, and send the corresponding work instruction sheet to the dye room so that the dye (usually three colors . In the case of a blend, the color is 6 colors). At this time, the directive of the work is written manually, or if there is a computer program, it is inputted to the computer and outputted. The person in charge of the dyeing room who has directly walked the dyeing work directive searches the corresponding three or six dyes directly, Take the dye to the scale and weigh the dyes in the basket as specified in the work order. Normally, a day dyeing worker is working in two shifts and weighs 350 to 400 colors per worker. After weighing, attach the work instruction sheet in the basket containing the dye, take it to the relevant dyeing machine in the dyeing room, dissolve it and put it in the dyeing machine, or in the company that has dye dissolving and transferring device, The dye solution is transferred to the corresponding dyeing machine through the pipe.
However, when a color different from the dyeing plant is generated, it is difficult to accurately identify the dye amount measured in the dyeing chamber. Therefore, it is difficult to identify the cause.
Moreover, dyestuffs are stored in the dye room for a week or two weeks, and the dyeing operation continues to consume the same dye regardless of the order in which the dyestuff is in stock. In this case, lots), the dyeing accident occurs. In addition, after the dyeing accident, it is not possible to find the cause quickly so that the delivery time is delayed or the dyeing accident continues to occur.
In addition, when weighing dye, dye weighing scales will be used. When weighing other dyes, we need to measure weights after zeroing, but even if we do not perform this zeroing due to operator's mistake,
Even if the zero point work is done well, dyeing accidents frequently occur even when weighing the dyestuffs within the tolerance range as specified in the work instruction manual.
Accordingly, there is a real need to develop a dye weighing apparatus for dyeing fabrics which can overcome such a problem in the related art.
Therefore, in order to solve the above problems, it is a first object of the present invention to prevent an accident that occurs frequently during dye weighing, to prevent a second accident by quickly identifying the cause of a dyeing accident, The second objective is to prevent the duplication of the same dyeing accident, which can save money due to a huge accident, and to prevent the duplication of the network The third objective is to provide a dye measuring device and system that can check inventory information and cost analysis by automatically deducting the required amount of information. Dye weighing that can prevent dyeing accidents thoroughly The purpose is to provide value.
In order to achieve the above-mentioned object, the present invention provides a dyeing room inventory management system for storing the status of entry and exit of dyes put in and out of a dyeing room in which dyes are put in, inventory management and dye information, A laboratory system for transferring data of a work instruction sheet prepared after testing a dye for which color test is requested from the dye chamber to a production management unit through an ERP server is installed in a barcode printer for outputting dye information stored in the system to a barcode A production management unit system for additionally writing information on the textile to the work instruction sheet transmitted from the laboratory through the ERP server and transmitting the data on the additional work instruction sheet to the ERP system through the ERP server Receives data transmitted from the production management system through an ERP server, Dye weighing method according to the dyeing method is selected and transmitted to the dye weighing device which measures the dye, and it is interlocked with the dye weighing device and automatically adjusts the zero point for each dye weighing. When the tolerance is exceeded, A dye weighing room system including a printer for storing information on dyestuffs and transmitting the metering completed data to the ERP server and printing information on the weighed dyes is installed and the dye room inventory management system and the laboratory system And an ERP system interlocked with the production control unit system and the dye metering room system and including an ERP server configured to receive a data transmission required for a job and manage the progress of the job.
According to the structure of the present invention as described above, it is possible to prevent an accident that frequently occurs during dye measurement, and in case of dyeing accident, it is possible to prevent a second accident by quickly identifying the cause, have.
In addition, the same dyeing accident can be prevented from being reproduced, which can reduce the cost due to a huge accident. In addition to confirming all the work information through the network, the amount is automatically deducted and the inventory management and cost analysis There is a possible effect.
Furthermore, it is a very useful invention that can precisely prevent dyeing accidents by providing secondary and tertiary prevention means for dyeing accidents.
BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a process flow diagram illustrating a dyeing apparatus and system for dyeing fabrics according to an embodiment of the present invention.
FIG. 2 is a diagram showing the constituent elements of a dye-dyeing apparatus for dyeing fabrics according to an embodiment of the present invention
3 is a view showing a dye measuring system of a dyeing apparatus for dyeing fabrics according to an embodiment of the present invention
4 is a diagram showing an ERP system of a dye-dyeing apparatus for dyeing fabrics according to an embodiment of the present invention
In order to accomplish the above object, the present invention provides a dyeing room inventory management system for storing the status of entry and exit of dyes in and out of a dyeing room in which dyes are loaded, inventory management and dye information, And a laboratory system for transmitting data of the created work instruction sheet to the production management unit through the ERP server is installed after the color dye test requested from the dye dye room is tested by the bar code printer for outputting the dye information stored in the dye- A production management unit system for additionally writing information on the fiber to the work instruction sheet transmitted from the laboratory through the ERP server and transmitting the data on the additional work instruction sheet to the ERP system via the ERP server is installed , Receives data transmitted from the production management system through an ERP server, Dye weighing method according to the dyeing method is selected and transmitted to the dye weighing device which measures the dye, and it is interlocked with the dye weighing device and automatically adjusts the zero point for each dye weighing. When the tolerance is exceeded, A dye weighing room system including a printer for storing information on dyestuffs and transmitting the metering completed data to the ERP server and printing information on the weighed dyes is installed and the dye room inventory management system and the laboratory system And an ERP system interlocked with the production control unit system and the dye measuring room system, the ERP system including an ERP server configured to receive a data transfer required for a job and manage the progress of the job.
Fabric dyeing The dyeing process in the factory is carried out through the following process.
Dyes to be dyed from a dye company to a textile dyeing factory are first put into a dyeing room of a textile dyeing factory, and dyes put on a dyeing room are taken over to a laboratory for color testing after obtaining information such as quantity.
In the laboratory, the dye completed color test is sent to the production management department. The production management department further inputs the information about the fabric in the work instruction sheet and sends it to the dye measuring room.
In the dye weighing room, the dye is weighed according to the instructions of the work order received from the production management department, and the work instruction sheet is sent to the dyeing site of the fabric together with the quantified dye.
Hereinafter, embodiments according to the present invention will be described with reference to the accompanying drawings.
FIG. 1 is a process flow chart showing a dyeing apparatus for dyeing fabrics according to an embodiment of the present invention, and FIG. 2 is a diagram showing constituent elements of a dyeing apparatus for dyeing fabrics according to an embodiment of the present invention.
FIG. 3 is a block diagram showing a dye weighing system of a dye-dyeing apparatus for dyeing fabrics according to an embodiment of the present invention. FIG. 4 is a schematic diagram showing an ERP system of a dye-dyeing apparatus for dyeing fabrics according to an embodiment of the present invention. .
1 to 4, the apparatus for dyeing a dye for dyeing fabrics according to the present invention comprises a barcode printer, a barcode scanner, a barcode laser scanner, and a beacon. The system includes a dye room inventory management system, a laboratory system, A dye meter room system and the dye room inventory management system and an ERP system interlocked with the laboratory system, the production control system and the dye metering system.
The dyeing room in which the dye is loaded from the dyeing company is provided with a dyeing room inventory management system for storing the status of entry and exit of the incoming and outgoing dyes, inventory management and dye information, and stores the dye information stored in the dyeing room inventory management system into a barcode A barcode printer for outputting the barcode is installed and attached to the dye box.
Therefore, in case lots are different according to the time difference of the dye to be loaded in the dye room in the future, the information of the dye can be confirmed through the bar code attached to the dye box through the bar code scanner, It is possible to find the dye which is dyed after combining with other dyestuffs at the same time. If the two dyes of the same color which are before and after the corresponding dye are experimentally tested in the laboratory, Can be identified within a short period of time, thereby preventing a secondary accident in advance.
In addition, the dye weighing system according to an embodiment of the present invention installs a laboratory system configured by a computer in a laboratory. The laboratory system tests data of a coloring test request from the dyeing room, To the production management unit.
The production management unit further includes a production management system for additionally writing information on the textile to the work instruction sheet transmitted from the laboratory through the ERP server and transmitting data on the additional work instruction sheet to the ERP system via the ERP server Respectively.
The production management system further not only transmits a work instruction sheet in which information on the fiber is additionally written, but also instructs the progress of the work, the progress of the work, the usage history of the dye, and the inventory management and management supervision of the dye.
In the dye counting room, a dye metering room system constituted by a computer is installed. The dye metering room system receives data transmitted from the production control unit system through an ERP server, selects dye metering according to the dyeing method through the received data To the dye-weighing device for weighing the dye.
In addition, the dye weighing room system interlocks with the dye weighing apparatus and automatically adjusts the zero point at each weighing of the dye, sends a warning message when the tolerance is exceeded, stores information about the weighed dye, and transmits the weighing completed data to the ERP server , And a printer that prints information about the metered dye.
On the other hand, in the dye weighing room, when dyeing the dye according to the work instruction manual obtained from the production management department, the operator does not have to search for each dye one by one and can prevent the accidents frequently caused by the operator's mistake.
For example, when a worker weighs yellow dye, dyeing room of dyeing factory has various yellow depending on chemical composition even if it is same yellow. That is, reactive dyes for natural fibers (cotton, hemp, etc.) that are easily dissolved in water and easily react with other dyes, disperse dyes for chemical fibers (polyester type) that are sprayed without being easily dissolved in water, There are many kinds of dyes such as direct dyes and basic dyes and fluorescent dyes used. In other words, in addition to yellow, there are dyes for many colors of red, blue, black and orange. Therefore, when searching for the corresponding yellow dye, it is easily confused to find a reactive yellow dye. If the yellow dye for dispersing is weighed exactly according to the work instructions, it may cause dyeing accidents, cause great accidents, The barcode scanner and system, which is a dye measuring apparatus according to the present invention, do not have to meter the operator while searching for the dyes all the time, so that it is possible to prevent accidents caused by operator's mistakes.
In addition, when dyeing the dye corresponding to one fiber color in the dye room according to the work instruction manual from the production management department, usually three dyes or six dyes in the case of blending are weighed in one basket, and the first dye is weighed After the balance is zeroed, the second dye should be weighed as indicated in the workbook, but if the operator fails to perform this zeroing, the zeroing operation is already performed during dyeing after the second or subsequent sequence. Because we do not support weighing is wrong, it is directly connected with dyeing accident.
However, since the balance system is interlocked with the system, the zero point is automatically adjusted even when the worker does not zero the balance at any time, so that the operator can prevent mistakes and prevent accidents.
In addition, in order to prevent accidents due to weighing errors, the dye weighing room system is programmed so that a warning message exceeding the tolerance will sound when the system computer is out of tolerance of the dye, so that accurate weighing can be performed, The information of the measured dyestuffs is printed and the work instruction sheet together with the metered information can be checked at any time by the operator as well as the operator who weighed the dye.
In addition, all information measured in preparation for the loss of the printing related to the weighing is stored and stored in the dye weighing room system, and the information is connected to the production control unit system computer of the production control department to check the operation information of all the workers In addition, there is an advantage that inventory management and cost analysis can be performed because the requirement is automatically deducted.
In addition, a bar code laser scanner is connected to the dye weighing apparatus installed in the dye weighing chamber, so that information on the weighing dye can be confirmed by comparing and analyzing information on the weighed dye through the bar code scan. In the bar code laser scanner, We have built up a double triple safety system to alert the user when there is a problem with the weighing device or if the user weighs the wrong dye.
Since the warning light is attached to the back of each dye box, when the corresponding dye is worked, the warning light of the dye is displayed, so that not only the dye can be easily found, but also the barcode containing the history of the dye can be confirmed again in the dye box. The lot can be confirmed accurately.
In the dyeing system for dyes for fabric dyeing according to the embodiment of the present invention, an ERP system should be constructed. The ERP system includes an ERP server, and the dyeing room inventory management system, the laboratory system, the production management system, It is installed so as to be linked with the dye weighing room system, and receives the data transmission required for the work, and carries out the work and manages the progress of the work.
Claims (3)
A laboratory system for transferring data of the created work instruction sheet to the production management unit through the ERP server is installed after testing the dye for which the color test is requested from the dye chamber,
A production management system for additionally writing information on the textile to the work instruction sheet transmitted from the laboratory through the ERP server and transmitting data on the additional work instruction sheet to the ERP system via the ERP server,
The dye transfer apparatus according to any one of claims 1 to 3, wherein the dye transfer unit transfers the dye transfer amount to the dye transfer unit The meter automatically controls the zero point, sends warning message when the tolerance is exceeded, stores the information about the measured dye, sends the data to the ERP server, and prints the information about the measured dye. The system is installed,
An ERP system including the dye room inventory management system, an ERP server interlocked with the laboratory system, the production management system, and the dye measuring room system, ; And a system and system for dyeing dyes for dyeing fabrics.
And a bar code laser scanner connected to the dye weighing device for comparing and analyzing information on the dye measured by the bar code scan to check whether the dye is abnormal.
And a warning light connected to the bar code laser scanner for alarming when an error occurs in the metering device or when a user weighs a wrong dye.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020130087742A KR20150012355A (en) | 2013-07-25 | 2013-07-25 | The measuring device and the system of dyes for fabric dyeing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020130087742A KR20150012355A (en) | 2013-07-25 | 2013-07-25 | The measuring device and the system of dyes for fabric dyeing |
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| KR20150012355A true KR20150012355A (en) | 2015-02-04 |
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| KR1020130087742A KR20150012355A (en) | 2013-07-25 | 2013-07-25 | The measuring device and the system of dyes for fabric dyeing |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109003038A (en) * | 2018-06-11 | 2018-12-14 | 广州中国科学院沈阳自动化研究所分所 | A kind of textile printing and dyeing industry digital factory system architecture |
| KR20190024032A (en) * | 2017-08-31 | 2019-03-08 | 다이텍연구원 | Energy optimization system through dyeing process control of machine learning base in dyeing processing factory |
| CN109885011A (en) * | 2019-03-22 | 2019-06-14 | 宿州德源服装有限公司 | A kind of textile printing and dyeing factory management system for internet of things |
| CN110865595A (en) * | 2019-11-18 | 2020-03-06 | 通亿（泉州）轻工有限公司 | Paperless weighing control system |
| CN112734339A (en) * | 2021-01-18 | 2021-04-30 | 杭州开源电脑技术有限公司 | Dyeing material receiving system and method |
-
2013
- 2013-07-25 KR KR1020130087742A patent/KR20150012355A/en not_active Application Discontinuation
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20190024032A (en) * | 2017-08-31 | 2019-03-08 | 다이텍연구원 | Energy optimization system through dyeing process control of machine learning base in dyeing processing factory |
| CN109003038A (en) * | 2018-06-11 | 2018-12-14 | 广州中国科学院沈阳自动化研究所分所 | A kind of textile printing and dyeing industry digital factory system architecture |
| CN109885011A (en) * | 2019-03-22 | 2019-06-14 | 宿州德源服装有限公司 | A kind of textile printing and dyeing factory management system for internet of things |
| CN110865595A (en) * | 2019-11-18 | 2020-03-06 | 通亿（泉州）轻工有限公司 | Paperless weighing control system |
| CN112734339A (en) * | 2021-01-18 | 2021-04-30 | 杭州开源电脑技术有限公司 | Dyeing material receiving system and method |
| CN112734339B (en) * | 2021-01-18 | 2023-09-12 | 杭州开源电脑技术有限公司 | Dyeing material-receiving system and method |
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