Intelligent management system for cutting workshop
Technical Field
The utility model belongs to the field of textile production, and particularly relates to an intelligent management system for a cutting workshop.
Background
Currently, in the product processing process, in order to calculate the performance of workers or other reasons, the products are generally required to be counted. However, the workload of the cutting workshop staff who makes the front end of the ready-made garment cannot be correctly evaluated due to the size of the garment, so that the production enthusiasm of the cutting workshop staff is not high, and the problems of controlling raw material consumption and feeding plan whether to supplement materials and how much and little materials are needed or not cannot be well solved from the front end, so that excessive supplement materials are wasted, insufficient supplement materials are needed to be stopped, and the like, and then the operation is performed, thereby possibly delaying the delivery date and increasing the factory cost.
SUMMERY OF THE UTILITY MODEL
Aiming at the technical problem, the utility model provides an intelligent management system for a cutting workshop.
In order to achieve the technical purpose, the utility model adopts the following technical scheme:
the intelligent management system of the cutting workshop comprises a control module, a cloth bar code, a mark information code, an identity information card, a cloth inspection management unit and a cutting management unit, wherein the cutting management unit is arranged behind the cloth inspection management unit;
the control module is also connected with the background server through a communication module and used for feeding back received information to the background server and receiving instructions of the background server, the cloth bar codes are correspondingly arranged on each piece of raw material cloth one by one, the mark frame information codes are correspondingly arranged on each piece of cut sample paperboard with cut pictures, and the identity information cards are correspondingly arranged on each worker;
the cloth inspecting management unit comprises a cloth inspecting machine and a weighing machine matched with the cloth inspecting machine, wherein a first cloth bar code identification module, a first person identity identification module and a first information input module which are all in communication connection with the control module and input acquired information into the control module are arranged on the cloth inspecting machine, and the first information input module is used for inputting inspection information obtained after cloth inspection;
the cutting management unit comprises a granny rag feeding platform and a cutting device matched with the granny rag feeding platform, wherein a second cloth bar code identification module, a second personnel identity identification module and a second information input module which are all in communication connection with the control module and input collected information into the control module are arranged on the granny rag feeding platform, and the second information input module is used for inputting a mark number corresponding to a current bed;
the cutting device is provided with a third personnel identity identification module and a mark information code identification module which are both in communication connection with the control module and input collected information into the control module, and the mark information code identification module is used for identifying mark information codes on each piece of cutting sample paper;
the background server is also connected with a plurality of interactive terminals so that managers and workers can check or input information according to the authority.
The method for managing by using the intelligent management system of the cutting workshop comprises the following steps: each worker is provided with an identity information card, when the raw material cloth is put into a bin, a cloth bar code is given to each piece of cloth, and information matched with the order is imported into the cloth bar code; according to the order requirement, template cutting paper is manufactured, each template cutting paper is correspondingly provided with a mark frame information code, and information containing mark frame numbers, discharge materials, section length materials, quantity specifications and cutting line lengths is introduced into the mark frame information codes; the raw material cloth adhered with the cloth bar code is firstly checked by a cloth checking machine, weighed by a weighing machine arranged at the rear end of the cloth checking machine, and after the check is finished, a first cloth bar code identification module is used for identifying the cloth bar code of the cloth to be detected, a first person identification module is used for identifying the identity information card of the detection worker, inputting the inspection information of the cloth material through a first information input module, wherein the inspection information comprises weight information and flaw point information, the inspection information is imported into the cloth bar code through the background server, and simultaneously generates a corresponding cloth inspection report, therefore, the manager can check the basic information of the raw material cloth at the interactive terminal at any time, and the manager and the staff can also check the workload of the staff at the interactive terminal in real time and count the wages in real time, meanwhile, the batch of fabrics is correspondingly evaluated, and meanwhile, evaluation data of quality and capability of suppliers are provided;
in the cutting management unit, the cloth subjected to cloth inspection is sent to the front end of the cloth spreading and loading platform, then the cloth to be spread is identified by a second cloth bar code identification module, a cloth spreading worker identity information card is identified by a second person identity identification module, and a mark number corresponding to the current bed is recorded by a second information input module; the number of lapel meters = the total number of layers of the current bed and the length of the recorded mark number, so that the average wage of the lapel worker is accurately calculated, and the manager and the worker can also check the workload, the work progress and the real-time piece wage of the lapel upper platform of the worker in real time at the interactive terminal;
after cloth spreading is finished, a third cloth bar code identification module identifies a cloth bar code to be cut, a third person identification module identifies a cutting worker identity information card, a mark information code identification module identifies mark information codes on current cutting sample paper, and the cutting meter number of the cutting worker is the sum of the cutting meter numbers contained in all the identified mark information codes; from this, managers can look over the progress that cuts, cloth in real time at interactive terminal at any time and actually use efficiency to analyze out the information that needs and make the processing, the information that needs includes whether the raw materials quantity is enough, whether need replenishment, how much of replenishment, managers and staff also can both look over staff's work load, real-time measurement salary in interactive terminal in real time.
Due to the adoption of the technical scheme, the utility model has the following technical effects:
the intelligent management system for the cutting workshop can accurately count the workload of all cloth inspectors, cloth drawing personnel and cutting personnel in the cutting workshop in detail, the calculation of piece counting wages is clear and real-time, the enthusiasm of workers is greatly improved, meanwhile, the material for the cut fabric is displayed in real time according to the dynamic information of each module, the production planning personnel can be helped to quickly and accurately master the adjustment of raw materials, the waste is reduced, the normal production of a production line is ensured, the practicability is high, and the intelligent management system is worthy of popularization.
Drawings
The utility model will now be described, by way of example, with reference to the accompanying drawings, in which:
fig. 1 is a schematic structural view of the present invention.
Detailed Description
All of the features disclosed in this specification, or all of the steps in any method or process so disclosed, may be combined in any combination, except combinations of features and/or steps that are mutually exclusive.
Any feature disclosed in this specification may be replaced by alternative features serving equivalent or similar purposes, unless expressly stated otherwise. That is, unless expressly stated otherwise, each feature is only an example of a generic series of equivalent or similar features.
The intelligent management system for the cutting workshop shown in the figure 1 comprises a control module, a cloth bar code, a mark information code, an identity information card, a cloth inspection management unit and a cutting management unit, wherein the cutting management unit is arranged behind the cloth inspection management unit;
the control module is also connected with the background server through a communication module and used for feeding back received information to the background server and receiving instructions of the background server, the cloth bar codes are correspondingly arranged on each piece of raw material cloth one by one, the mark frame information codes are correspondingly arranged on each piece of cut sample paperboard with cut pictures, and the identity information cards are correspondingly arranged on each worker;
the cloth inspecting management unit comprises a cloth inspecting machine 1 and a weighing machine 2 matched with the cloth inspecting machine 1, wherein a first cloth bar code identification module 11, a first person identity identification module 12 and a first information input module 13 which are all in communication connection with a control module and input acquired information into the control module are arranged on the cloth inspecting machine 1, and the first information input module 13 is used for inputting inspection information obtained after cloth inspection;
the cutting management unit comprises a granny rag feeding platform 3 and a cutting device 4 matched with the granny rag feeding platform 3, wherein a second cloth bar code identification module 31, a second personnel identity identification module 32 and a second information input module 33 which are all in communication connection with the control module and input collected information into the control module are arranged on the granny rag feeding platform 3, and the second information input module 33 is used for inputting a mark number corresponding to a current bed;
the cutting device 4 is provided with a third personnel identity identification module 41 and a mark information code identification module 42 which are both in communication connection with the control module and input collected information into the control module, and the mark information code identification module 42 is used for identifying mark information codes on each piece of cutting sample paper;
the background server is also connected with a plurality of interactive terminals 5, so that managers and workers can check or input information according to the authority.
The method for managing by using the intelligent management system of the cutting workshop comprises the following steps: each worker is provided with an identity information card, when the raw material cloth is put into a bin, a cloth bar code is given to each piece of cloth, and information matched with the order is imported into the cloth bar code; according to the order requirement, template cutting paper is manufactured, each template cutting paper is correspondingly provided with a mark frame information code, and information containing mark frame numbers, discharge materials, section length materials, quantity specifications and cutting line lengths is introduced into the mark frame information codes; the raw material cloth adhered with the cloth bar code is firstly checked by a cloth checking machine, weighed by a weighing machine arranged at the rear end of the cloth checking machine, and after the check is finished, a first cloth bar code identification module is used for identifying the cloth bar code of the cloth to be detected, a first person identification module is used for identifying the identity information card of the detection worker, inputting the inspection information of the cloth material through a first information input module, wherein the inspection information comprises weight information and flaw point information, the inspection information is imported into the cloth bar code through the background server, and simultaneously generates a corresponding cloth inspection report, therefore, the manager can check the basic information of the raw material cloth at the interactive terminal at any time, and the manager and the staff can also check the workload of the staff at the interactive terminal in real time and count the wages in real time, meanwhile, the batch of fabrics is correspondingly evaluated, and meanwhile, evaluation data of quality and capability of suppliers are provided;
in the cutting management unit, the cloth subjected to cloth inspection is sent to the front end of the cloth spreading and loading platform, then the cloth to be spread is identified by a second cloth bar code identification module, a cloth spreading worker identity information card is identified by a second person identity identification module, and a mark number corresponding to the current bed is recorded by a second information input module; the number of lapel meters = the total number of layers of the current bed and the length of the recorded mark number, so that the average wage of the lapel worker is accurately calculated, and the manager and the worker can also check the workload, the work progress and the real-time piece wage of the lapel upper platform of the worker in real time at the interactive terminal;
after cloth spreading is finished, a third cloth bar code identification module identifies a cloth bar code to be cut, a third person identification module identifies a cutting worker identity information card, a mark information code identification module identifies mark information codes on current cutting sample paper, and the cutting meter number of the cutting worker is the sum of the cutting meter numbers contained in all the identified mark information codes; from this, managers can look over the progress that cuts, cloth in real time at interactive terminal at any time and actually use efficiency to analyze out the information that needs and make the processing, the information that needs includes whether the raw materials quantity is enough, whether need replenishment, how much of replenishment, managers and staff also can both look over staff's work load, real-time measurement salary in interactive terminal in real time.
The intelligent management system for the cutting workshop can accurately count the workload of all cloth inspectors, cloth drawing personnel and cutting personnel in the cutting workshop in detail, the calculation of piece counting wages is clear and real-time, the enthusiasm of workers is greatly improved, meanwhile, the material for the cut fabric is displayed in real time according to the dynamic information of each module, the production planning personnel can be helped to quickly and accurately master the adjustment of raw materials, the waste is reduced, the normal production of a production line is ensured, the practicability is high, and the intelligent management system is worthy of popularization.
The utility model is not limited to the foregoing embodiments. The utility model extends to any novel feature or any novel combination of features disclosed in this specification and any novel method or process steps or any novel combination of features disclosed.