CN103247105B - Novel sorter waste treatment process and device - Google Patents
Novel sorter waste treatment process and device Download PDFInfo
- Publication number
- CN103247105B CN103247105B CN201310126671.8A CN201310126671A CN103247105B CN 103247105 B CN103247105 B CN 103247105B CN 201310126671 A CN201310126671 A CN 201310126671A CN 103247105 B CN103247105 B CN 103247105B
- Authority
- CN
- China
- Prior art keywords
- cleaning
- waste
- sorting machine
- product
- image
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Abstract
The invention discloses a novel sorter waste treatment process and device. The device comprises one sorter, one or two sets of sorter verification systems, one or two sets of manual image rejection systems and one or two data collection and report forming equipment; and the sorter waste treatment process comprises the series of steps as follows: digital image shunt is performed through the sorter; the sorter verification system is used for processing the digital images on line; images are viewed on line manually and waste is rejected; waste information is integrated and statistics is performed; waste is rejected by the sorter via numbers; and number statistics is performed, so that waste rejection and product tracing of stock products are realized. The novel sorter waste treatment process and device have the advantages of labor saving, high efficiency, accuracy in quality and convenience for tracing.
Description
Technical field
The present invention relates to a kind of detection and trace field of securities, be specifically related to a kind of novel cleaning-sorting machine waste disposal technique and device thereof.
Background technology
Paper money ticket product, via after cleaning-sorting machine quality testing, can divide the product of Four types usually: good product, general waste product, refuse paper money waste, watermark waste.In testing result, common waste product, watermark waste product have corresponding identification symbol, and refusing paper money waste product is the number not having corresponding product.The speed of production of individual security of cleaning-sorting machine is 40/second, and high-speed production limits cleaning-sorting machine detection system and adopts complicated image processing algorithm.Due to machine flase drop outwardness, various types of waste product is all half waste product in fact, and these half waste products account for about 2% of production total quantity.The process of double waste product, disposal route general is in the world direct destruction, but China is for reducing costs consideration, usually can carry out manual quality's detection again by double waste product.Traditional process adopts artificial object analysis product quality, finally differentiates waste product.The feature of artificial object analysis product is directly perceived, but production efficiency is low, and people's kopiopia may cause quality control capability unstable, and real waste product and mistake waste product even can be exchanged by manual operation, form product quality risk of directly dispatching from the factory.Meanwhile, traditional process at least will increase by 1 person-time/machine-team.
Summary of the invention
The object of this invention is to provide a kind of novel cleaning-sorting machine waste disposal technique and device thereof, machine vision quality inspection equipment is checked with artificial image and combines, to enhance productivity, reduce production cost.
Realize technical scheme of the present invention as follows:
A novel cleaning-sorting machine waste products processing unit, comprises 1 cleaning-sorting machine, 1-2 overlaps cleaning-sorting machine checking system, 1-2 overlaps artificial image's waste picking system, 1-2 platform tidal data recovering and report equipment;
A kind of concrete steps of novel cleaning-sorting machine waste disposal technique are as follows:
Digital picture shunting when A, cleaning-sorting machine quality testing: when cleaning-sorting machine quality testing is to waste product, is diverted in cleaning-sorting machine checking system by detecting the image collected in real time;
B, the online processing digital images of cleaning-sorting machine checking system: the image that cleaning-sorting machine checking system sends over according to cleaning-sorting machine quality detecting system, adopt independent algorithm again to carry out quality testing to money image; In testing process, if testing result has been product, the number of good product is sent in the system for integrating information of rear operation, if testing result is waste product, has then sent images to artificial image's waste picking system;
C, artificial online viewing image waste product removing: artificial image's waste picking system receives the image that cleaning-sorting machine checking system sends over, carry out artificial judgment immediately, be confirmed to be the image of product, mark as well product, this number is sent in system for integrating information by system, if be confirmed to be the image of waste product, be labeled as waste product, namely finally make waste really;
D, the Information Statistics of integration waste product: according to the result of B, step C process, add up the number of good product in half waste product, the number of good product is fed back to cleaning-sorting machine number detecting portion;
E, the cleaning-sorting machine number of pressing waste product removing: cleaning-sorting machine first time has been detected later all kinds waste product, having detected a number with cleaning-sorting machine again, to detecting that number is the good product in system for integrating information, directly determining as well product, carried out points hundred, points thousand wrap up; For the number do not had in system for integrating information, be directly defined as waste product;
F, statistics number, realize product back-tracing: after completing the cleaning-sorting machine number of pressing waste product removing, then will buy one's ticket after normal time via cleaning-sorting machine detection number, by concrete quantity scrapped, fills into buying one's ticket after normal time of corresponding quantity.By the number of buying one's ticket after normal time, before the good product number of each operation, via tidal data recovering and report equipment, statistical hundred, points thousand, forms complete large ten thousand (part) and counts.
The present invention uses cleaning-sorting machine checking system, does not affect by cleaning-sorting machine high-speed production, can adopt complicated image processing method, judge product quality more accurately; The half waste product image that the real-time analysis of artificial image's waste picking system is last, intuitively can determine the number of final good product, return to cleaning-sorting machine; Tidal data recovering and report equipment, can form unified quality tracing record.The invention has the advantages that: 1) artificial direct judgement waste product in kind, reduce quality risk, minimizing personnel drop into 1 person-time/machine-team; 2) sentence useless link and process simultaneously for three, while every part product cleaning-sorting machine has normally been produced, cleaning-sorting machine checking system and artificial image's waste picking system complete the inspection rejects work of half waste product, do not affect normal rhythm of production, the sweep time of singly opening product is less than 1.25 seconds, speed of production is 40/second, and production output is 120,000/hour; 3) identification symbol 100% can be reviewed.
Accompanying drawing explanation
Fig. 1 is process chart of the present invention;
Fig. 2 is the synchronous processing time flow diagram of waste product of the present invention.
Specific embodiment
Below in conjunction with specific embodiment, the present invention is described further, to help understanding content of the present invention.
Embodiment 1:
A novel cleaning-sorting machine waste products processing unit, comprises a cleaning-sorting machine, a set of cleaning-sorting machine checking system, a set of artificial image's waste picking system, a tidal data recovering and report equipment;
A kind of concrete steps of novel cleaning-sorting machine waste disposal technique are as follows:
Digital picture shunting when A, cleaning-sorting machine quality testing: when cleaning-sorting machine quality testing is to waste product, is diverted in cleaning-sorting machine checking system by detecting the image collected in real time;
B, the online processing digital images of cleaning-sorting machine checking system: the image that cleaning-sorting machine checking system sends over according to cleaning-sorting machine quality detecting system, adopt independent algorithm again to carry out quality testing to money image; In testing process, if testing result has been product, the number of good product is sent in the system for integrating information of rear operation, if testing result is waste product, has then sent images to artificial image's waste picking system;
C, artificial online viewing image waste product removing: artificial image's waste picking system receives the image that cleaning-sorting machine checking system sends over, carry out artificial judgment immediately, be confirmed to be the image of product, mark as well product, this number is sent in system for integrating information by system, if be confirmed to be the image of waste product, be labeled as waste product, namely finally make waste really;
D, the Information Statistics of integration waste product: according to the result of B, step C process, add up the number of good product in half waste product, the number of good product is fed back to cleaning-sorting machine number detecting portion;
E, the cleaning-sorting machine number of pressing waste product removing: cleaning-sorting machine first time has been detected later all kinds waste product, having detected a number with cleaning-sorting machine again, to detecting that number is the good product in system for integrating information, directly determining as well product, carried out points hundred, points thousand wrap up; For the number do not had in system for integrating information, be directly defined as waste product;
F, statistics number, realize product back-tracing: after completing the cleaning-sorting machine number of pressing waste product removing, then will buy one's ticket after normal time via cleaning-sorting machine detection number, by concrete quantity scrapped, fills into buying one's ticket after normal time of corresponding quantity.By the number of buying one's ticket after normal time, before the good product number of each operation, via tidal data recovering and report equipment, statistical hundred, points thousand, forms complete large ten thousand (part) and counts.
Claims (1)
1. a waste disposal technique for novel cleaning-sorting machine waste products processing unit, is characterized in that: this cleaning-sorting machine waste products processing unit comprises 1 cleaning-sorting machine, 1-2 overlaps cleaning-sorting machine checking system, 1-2 overlaps artificial image's waste picking system, 1-2 platform tidal data recovering and report equipment;
Concrete steps are as follows:
Digital picture shunting when A, cleaning-sorting machine quality testing: when cleaning-sorting machine quality testing is to waste product, is diverted in cleaning-sorting machine checking system by detecting the image collected in real time;
B, the online processing digital images of cleaning-sorting machine checking system: the image that cleaning-sorting machine checking system sends over according to cleaning-sorting machine quality detecting system, adopt independent algorithm again to carry out quality testing to money image; In testing process, if testing result has been product, the number of good product is sent in the system for integrating information of rear operation, if testing result is waste product, has then sent images to artificial image's waste picking system;
C, artificial online viewing image waste product removing: artificial image's waste picking system receives the image that cleaning-sorting machine checking system sends over, carry out artificial judgment immediately, be confirmed to be the image of product, mark as well product, this number is sent in system for integrating information by system, if be confirmed to be the image of waste product, be labeled as waste product, namely finally make waste really;
D, the Information Statistics of integration waste product: according to the result of B, step C process, add up the number of good product in half waste product, the number of good product is fed back to cleaning-sorting machine number detecting portion;
E, the cleaning-sorting machine number of pressing waste product removing: cleaning-sorting machine first time has been detected later all kinds waste product, having detected a number with cleaning-sorting machine again, to detecting that number is the good product in system for integrating information, directly determining as well product, carried out points hundred, points thousand wrap up; For the number do not had in system for integrating information, be directly defined as waste product;
F, statistics number, realize product back-tracing: after completing the cleaning-sorting machine number of pressing waste product removing, then will buy one's ticket after normal time via cleaning-sorting machine detection number, by concrete quantity scrapped, fills into buying one's ticket after normal time of corresponding quantity; By the number of buying one's ticket after normal time, before the good product number of each operation, via tidal data recovering and report equipment, statistical hundred, points thousand, form complete large ten thousand countings.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310126671.8A CN103247105B (en) | 2013-04-12 | 2013-04-12 | Novel sorter waste treatment process and device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310126671.8A CN103247105B (en) | 2013-04-12 | 2013-04-12 | Novel sorter waste treatment process and device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103247105A CN103247105A (en) | 2013-08-14 |
| CN103247105B true CN103247105B (en) | 2015-05-13 |
Family
ID=48926604
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310126671.8A Expired - Fee Related CN103247105B (en) | 2013-04-12 | 2013-04-12 | Novel sorter waste treatment process and device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103247105B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103660546B (en) * | 2013-12-04 | 2016-01-20 | 北京大恒图像视觉有限公司 | A kind of waste removal verification method and system |
| CN107705423B (en) * | 2017-10-13 | 2019-12-31 | 保定钞票纸业有限公司 | Banknote paper flow direction online monitoring method and system |
| CN110021108B (en) * | 2019-04-03 | 2021-04-13 | 西安印钞有限公司 | Banknote crown word number recording and tracing method and system |
| CN112258044A (en) * | 2020-10-23 | 2021-01-22 | 上海印钞有限公司 | Image waste judgment analysis feedback system |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0453930A2 (en) * | 1990-04-27 | 1991-10-30 | GAO Gesellschaft für Automation und Organisation mbH | Method for checking the regular processing of banknotes |
| CN101908238A (en) * | 2010-08-12 | 2010-12-08 | 中国印钞造币总公司 | Novel note product quality control method and corresponding device |
| CN102565074A (en) * | 2012-01-09 | 2012-07-11 | 西安印钞有限公司 | System and method for rechecking images of suspected defective products by small sheet sorter |
-
2013
- 2013-04-12 CN CN201310126671.8A patent/CN103247105B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0453930A2 (en) * | 1990-04-27 | 1991-10-30 | GAO Gesellschaft für Automation und Organisation mbH | Method for checking the regular processing of banknotes |
| CN101908238A (en) * | 2010-08-12 | 2010-12-08 | 中国印钞造币总公司 | Novel note product quality control method and corresponding device |
| CN102565074A (en) * | 2012-01-09 | 2012-07-11 | 西安印钞有限公司 | System and method for rechecking images of suspected defective products by small sheet sorter |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103247105A (en) | 2013-08-14 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102275656B (en) | On-line visual pack absence detection device and detection method for cigarette pack cartoning machine | |
| CN103247105B (en) | Novel sorter waste treatment process and device | |
| CN102157024B (en) | System and method for on-line secondary detection checking of checking data of large-sheet checking machine | |
| CN209300267U (en) | A kind of cigarette appearance images processing control system and its on-line measuring device | |
| CN107589124A (en) | Online wood-based plate surface defects detection based on machine vision is graded system and method | |
| CN105115972A (en) | Printing detection system and method | |
| CN206132657U (en) | Gilt quality intelligent detecting system based on machine vision | |
| CN105867337B (en) | A kind of management system and its method of backlight module automatic production line | |
| CN206095981U (en) | Bottle lid coding quality inspection system | |
| CN112395978A (en) | Behavior detection method and device and computer readable storage medium | |
| CN106096978A (en) | A kind of clothing information retroactive method based on Quick Response Code identification technology | |
| CN205875022U (en) | Take floodgate machine system of electrostatic detection passageway | |
| CN106444665A (en) | Fault classification diagnosis method based on non-Gaussian similarity matching | |
| CN102236925A (en) | System and method for offline secondary detection and checking of machine detected data of large-piece checker | |
| CN205833656U (en) | Laser marking visual detection equipment | |
| CN203337559U (en) | Digitized full-automatic detection system for quality of presswork | |
| CN102350863A (en) | Letterpress printing and large-piece product quality inspection combination machine | |
| CN104007703B (en) | System and method is realized in communication between a kind of product virtual parts and actual parts | |
| CN102999451A (en) | Steel counting system and steel counting method | |
| CN113592852A (en) | Carbon fiber carbon wire quality online detection system and method | |
| CN203038319U (en) | Two-dimensional code management system for on-line products in assembly line | |
| CN205749328U (en) | Plume laser code vision detection system | |
| CN105424716A (en) | Board sorting system for artificial board production line | |
| CN106872477A (en) | Car engine seal open defect fault detection system | |
| CN106595476A (en) | Spare and accessory part detecting method and device based on AR technology |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150513 Termination date: 20180412 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |