CN107705423B - Banknote paper flow direction online monitoring method and system - Google Patents

Banknote paper flow direction online monitoring method and system Download PDF

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Publication number
CN107705423B
CN107705423B CN201710951718.2A CN201710951718A CN107705423B CN 107705423 B CN107705423 B CN 107705423B CN 201710951718 A CN201710951718 A CN 201710951718A CN 107705423 B CN107705423 B CN 107705423B
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alarm
waste
signals
good
paper
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CN107705423A (en
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王跃超
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BAODING BANKNOTE PAPER CO LTD
China Banknote Printing and Minting Group Co Ltd
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BAODING BANKNOTE PAPER Co Ltd
China Banknote Printing and Minting Corp
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    • GPHYSICS
    • G07CHECKING-DEVICES
    • G07DHANDLING OF COINS OR VALUABLE PAPERS, e.g. TESTING, SORTING BY DENOMINATIONS, COUNTING, DISPENSING, CHANGING OR DEPOSITING
    • G07D11/00Devices accepting coins; Devices accepting, dispensing, sorting or counting valuable papers
    • G07D11/20Controlling or monitoring the operation of devices; Data handling
    • GPHYSICS
    • G07CHECKING-DEVICES
    • G07DHANDLING OF COINS OR VALUABLE PAPERS, e.g. TESTING, SORTING BY DENOMINATIONS, COUNTING, DISPENSING, CHANGING OR DEPOSITING
    • G07D11/00Devices accepting coins; Devices accepting, dispensing, sorting or counting valuable papers
    • G07D11/10Mechanical details
    • G07D11/16Handling of valuable papers
    • G07D11/18Diverting into different paths or containers
    • GPHYSICS
    • G07CHECKING-DEVICES
    • G07DHANDLING OF COINS OR VALUABLE PAPERS, e.g. TESTING, SORTING BY DENOMINATIONS, COUNTING, DISPENSING, CHANGING OR DEPOSITING
    • G07D7/00Testing specially adapted to determine the identity or genuineness of valuable papers or for segregating those which are unacceptable, e.g. banknotes that are alien to a currency
    • G07D7/06Testing specially adapted to determine the identity or genuineness of valuable papers or for segregating those which are unacceptable, e.g. banknotes that are alien to a currency using wave or particle radiation
    • G07D7/12Visible light, infrared or ultraviolet radiation

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Inspection Of Paper Currency And Valuable Securities (AREA)
  • Controlling Sheets Or Webs (AREA)

Abstract

The application provides a banknote paper flow direction online monitoring method and a banknote paper flow direction online monitoring system, wherein the method comprises the following steps: optical sensors are respectively arranged at a waste paper bin dividing port and a good paper bin dividing port of the cutting and sorting machine, and are used for generating a waste product signal when detecting a waste product and generating a good product signal when detecting a good product; judging whether continuous waste discharge occurs or not according to the waste signal, and starting a first alarm to alarm if the continuous waste discharge occurs; and judging whether continuous waste discharge is finished or not and whether waste discharge leakage occurs or not according to good product signals generated in the alarm period of the first alarm, finishing the alarm of the first alarm if the continuous waste discharge is finished, and starting the second alarm to alarm if the waste discharge leakage occurs. According to the method and the device, risk classification early warning can be achieved through analysis of the waste signals and the good signals.

Description

Banknote paper flow direction online monitoring method and system
Technical Field
The application belongs to the field of banknote paper monitoring, and particularly relates to a banknote paper flow direction online monitoring method and system.
Background
At present, the principle of online quality detection of paper money CCD is the same at home and abroad, the online quality judgment is carried out on line by taking the comparison result of the product CCD online imaging and the preset template as the basis, and then an instruction is sent to each actuating mechanism to carry out product shunting. The discrimination data generated in the whole course is only used as the proof of command transmission, and is not analyzed and utilized. Since the discrimination data is not effectively utilized, the essential reason of the poor product quality cannot be presented, and the data resource waste is caused. Meanwhile, once the conditions of critical value discrimination error, detection performance defect, equipment signal interference, mechanical action failure and the like appear in the template comparison link, the phenomena of 'missing selection', 'wrong selection' and 'wrong division' are easy to appear, so that great quality risks are brought to the paper quality inspection of the bank notes, and even quality accidents of the RMB are caused, and severe social influences are caused.
Disclosure of Invention
The application provides a banknote paper flow direction online monitoring method and system, which are used for judging product quality risk grades according to a product diversion rule and carrying out different risk early warning on different grades of risks.
One technical solution of the present application is to provide an online monitoring method for flow direction of banknote paper, including:
optical sensors are respectively arranged at a waste paper bin dividing port and a good paper bin dividing port of the cutting and sorting machine, and are used for generating a waste product signal when detecting a waste product and generating a good product signal when detecting a good product;
counting the number of the waste signals in a first time period from the generation of the waste signals, and determining continuous waste discharge if the number of the waste signals in the first time period is greater than a first preset risk threshold; if continuous waste discharge occurs, starting a first alarm to give an alarm;
counting the number of good signals in a second time period from the time when the good signals are generated in the alarm period of the first alarm, if the number of the good signals in the second time period is less than or equal to a second preset risk threshold value, determining that waste discharge is missed, otherwise, determining that continuous waste discharge is finished; if the continuous waste discharge is finished, the first alarm is finished to give an alarm, and if the waste discharge is missed, the second alarm is started to give an alarm;
the first preset risk threshold value is determined according to the limit number of pages of paper passing through the cutting machine in a first time period; the second preset risk threshold is determined according to the limit number of paper sheets passing through the paper selector in the second time period.
Another technical solution of the present application is to provide an online monitoring system for flow direction of banknote paper, including: the alarm device comprises a first optical sensor, a second optical sensor, a processor, a first alarm and a second alarm;
the first optical sensor is arranged at a waste paper bin separating port of the cutting and sorting machine and used for detecting waste products, and a waste product signal is sent to the processor when a waste product is detected;
the second optical sensor is arranged at a good paper bin opening of the cutting and sorting machine and used for detecting good products, and when a good product is detected, a good product signal is generated and sent to the processor;
the processor is used for counting the number of the waste signals in a first time period after the waste signals are generated, and if the number of the waste signals in the first time period is larger than a first preset risk threshold value, continuous waste discharge is determined to occur; if continuous waste discharge occurs, starting a first alarm to give an alarm; counting the number of good signals in a second time period from the occurrence of the good signals in the alarm period of the first alarm, if the number of the good signals in the second time period is less than or equal to a second preset risk threshold, determining that waste discharge is missed, otherwise, determining that continuous waste discharge is finished; if the continuous waste discharge is finished, the first alarm is finished to give an alarm, and if the waste discharge is missed, the second alarm is started to give an alarm;
the first preset risk threshold value is determined according to the limit number of pages of paper passing through the cutting machine in a first time period; the second preset risk threshold is determined according to the limit number of paper sheets passing through the paper selector in the second time period.
According to the method and the device, the monitored waste signals and good signals are subjected to statistical analysis, so that risk classification early warning can be accurately and automatically realized under the condition of reducing manpower.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a flowchart of a banknote paper flow direction online monitoring method according to an embodiment of the present application;
FIG. 2 is a structural diagram of a banknote flow direction online monitoring system according to an embodiment of the present application;
fig. 3 is a structural diagram of a banknote flow direction online monitoring system according to another embodiment of the present application.
Detailed Description
In order to make the technical features and effects of the present application more obvious, the technical solutions of the present application are further described below with reference to the accompanying drawings, and the present application may also be described or implemented by other different specific examples, and any equivalent changes made by those skilled in the art within the scope of the claims are included in the protection scope of the present application.
In the description herein, references to the description of "an embodiment," "a particular embodiment," "for example," or "some embodiments," etc., mean that a particular feature, structure, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present application. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. The sequence of steps involved in the embodiments is for illustrative purposes to illustrate the implementation of the present application, and the sequence of steps is not limited and can be adjusted as needed.
As shown in fig. 1, fig. 1 is a flowchart of a banknote paper flow direction online monitoring method according to an embodiment of the present application. This application can realize risk classification early warning through the analysis to waste product signal and good product signal to arouse staff's attention of different degree, the staff takes different measures according to the early warning difference. Specifically, the banknote paper flow direction online monitoring method comprises the following steps:
step 101, optical sensors are respectively arranged at a waste paper bin dividing port and a good paper bin dividing port of a cutting and sorting machine, a waste product signal is generated when the optical sensor arranged at the waste paper bin dividing port detects a waste product, and a good product signal is generated when the optical sensor arranged at the good paper bin dividing port detects a good product.
The cutting and sorting machine can be any type of cutting and sorting machine with any brand in the prior art and is used for cutting the banknote paper to obtain single banknote paper and shunting the single banknote paper to a waste paper bin or a good paper bin.
The waste products refer to banknote paper which does not accord with the regulation, and the good products refer to banknote paper which accords with the regulation.
And step 102, judging whether continuous waste discharge occurs or not according to the waste signal, and starting a first alarm to give an alarm if the continuous waste discharge occurs.
When the method is implemented, the process of judging whether continuous waste discharge occurs according to the waste signal comprises the following steps: counting the number of the waste signals in a first time period after the generation of the waste signals, and if the number of the waste signals in the first time period is greater than a first preset risk threshold, if the first preset risk threshold is 4, and 5 waste signals are monitored within 1 second, determining that continuous waste discharge occurs.
And 103, judging whether continuous waste discharge is finished or not and whether waste discharge is missed or not according to good product signals generated in the alarm period of the first alarm, finishing the alarm of the first alarm if the continuous waste discharge is finished, and starting the second alarm if the waste discharge is missed.
When the alarm is implemented, whether the second alarm stops or not is determined by the first alarm, and the second alarm stops immediately after the first alarm stops.
When the alarm is implemented, the process of judging whether the continuous waste discharge is finished or not and whether the waste discharge is leaked or not according to the good product signal generated during the alarm period of the first alarm comprises the following steps:
counting the number of good signals in a second time period from the time when the first alarm generates the good signals in the alarm period, if the number of the good signals in the second time period is less than or equal to a second preset risk threshold, if the second preset risk threshold is 4, monitoring 1, 2, 3 or 4 good signals in 1 second, determining that the waste discharge is missed (the waste is shunted to the good), and otherwise, determining that the continuous waste discharge is finished.
In this embodiment, in order to distinguish the alarm level, the first alarm is a yellow sound and light integrated alarm, and the second alarm is a red sound and light integrated alarm.
In an embodiment of the application, the first preset risk threshold is determined according to the limit number of pages of paper passing through the cutting machine in a first time period; the second preset risk threshold is determined according to the limit number of paper sheets passing through the paper selector in the second time period.
In some embodiments, the first time period is 1s, the second time period is 2s, and the second preset risk threshold is 2 times the first preset risk threshold. In other embodiments, the first time period and the second time period are both 1s, and the first preset risk threshold is the same as the second preset risk threshold. The specific values of the first time period and the second time period are not limited, and the staff can specifically set the values of the first time period and the second time period according to the monitoring precision.
The following describes the determination process of the first preset risk threshold and the second preset risk threshold by taking the first time period and the second time period as an example, both of which are 1 s. Specifically, the first set risk threshold and the second preset risk threshold are determined by the following formulas:
T1for the first setting of a risk threshold, T2Is the second pre-set risk threshold value,to round down, P is the limit page number.
The limit number of sheets passing through the paper per unit time of the cutting and sorting machine is related to the running speed (linear speed of the traction roller) of the cutting and sorting machine, and different running speeds correspond to different limit numbers of sheets, such as table one. Assuming that the linear velocity of the pulling roll is Vm/min and the standard crosscut photoelectric distance is Dmm, the limit number of pages
Table one:
in an embodiment of the application, the method for monitoring flow direction of currency paper on line further includes: the method comprises the steps of taking a preset time interval (such as 5min, the specific value of the preset time interval is not limited) as a period, counting the number of the waste signals monitored in each period, analyzing the change rule of the number of the waste signals, and starting a third alarm to give an alarm if the number of the waste signals shows an increasing trend. The third alarm is an audible and visual alarm with a color different from the first alarm and the second alarm, such as a blue audible and visual alarm.
In an embodiment of the present application, the distribution rules of the waste signals and the good signals of the continuous waste discharge under various reasons can be analyzed in advance, and the generation reason of the continuous waste discharge to be analyzed can be determined according to the rules analyzed in advance.
The continuous waste discharge is mainly caused by the following reasons: 1) because the currency paper needs to be embedded with the anti-counterfeiting safety line, the process of replacing the safety line roller each time can lead to batch 'wireless paper', and the paper is regarded as 'continuity risk product' in the subsequent quality inspection process; 2) the paper making equipment is large and complex, and batch 'continuity risk products' can be generated when each mechanism breaks down; 3) in the paper making process, paper advances forwards along a large number of guide rollers, felts, traction rollers and calender rollers, and once sundries are attached, batch 'continuity risk products' can be generated; 4) operator-generated malfunctions can also generate batches of "continuity risk products". The product quality risks cannot be completely eradicated, and the continuous risk products are eliminated in a subsequent quality inspection link.
As shown in fig. 2, fig. 2 is a structural diagram of a banknote paper flow direction online monitoring system according to an embodiment of the present application. Specifically, the banknote paper flow direction online monitoring system comprises: a first optical sensor 201, a second optical sensor 202, a processor 203, a first alarm 204 and a second alarm 205.
The first optical sensor 201 is arranged at a waste paper bin sorting port of the cutting and sorting machine and used for detecting waste products, and when a waste product is detected, a waste product signal is generated and sent to the processor 203;
the second optical sensor 202 is arranged at a good paper bin opening of the cutting and sorting machine and used for detecting good products, and when a good product is detected, a good product signal is generated and sent to the processor 303;
the processor 203 judges whether continuous waste discharge occurs or not according to the waste signals, and if the continuous waste discharge occurs, the first alarm 204 is started to alarm; and judging whether continuous waste discharge is finished or not and whether waste discharge leakage occurs or not according to a good product signal generated in the alarm period of the first alarm, finishing the alarm of the first alarm 204 if the continuous waste discharge is finished, and starting the second alarm 205 to alarm if the waste discharge leakage occurs.
In some embodiments, the first optical sensor 201 and the second optical sensor 202 are DATALOGIC-PP-200 sensors, and two optical sensors are respectively arranged at the waste paper bin dividing port and the good paper bin dividing port.
In some embodiments, the first alarm 204 is a yellow sound and light integrated alarm, the second alarm 205 is a red sound and light integrated alarm, and the first alarm and the second alarm are disposed at the corresponding bin splitting openings through the fixing brackets.
In some embodiments, the first time period and the second time period are a unit time, such as 1 s. The first preset risk threshold and the second preset risk threshold are determined according to the limit number of paper sheets passing through the paper cutting machine in unit time.
In some embodiments, the process of determining whether continuous waste discharge occurs by the processor 203 according to the waste signal includes: counting the number of the waste signals in a first time period after the generation of the waste signals, and determining continuous waste discharge if the number of the waste signals in the first time period is greater than a first preset risk threshold.
In some embodiments, the process of determining whether the continuous waste discharge is finished and whether the waste discharge is missed by the processor 203 according to the good signal generated during the alarm period of the first alarm comprises the following steps:
and counting the number of good signals in a second time period from the time when the good signals appear in the alarm period of the first alarm, if the number of the good signals in the second time period is less than or equal to a second preset risk threshold value, determining that the waste discharge is missed, and otherwise, determining that the continuous waste discharge is finished.
In an embodiment of the present application, as shown in fig. 3, the banknote flow direction online monitoring system further includes: and a third alarm 206 connected with the processor 203. The processor 203 is further configured to count the number of the waste signals generated in each period by taking the preset time interval as a period, analyze a change rule of the number of the waste signals, and activate the third alarm 206 to alarm if the number of the waste signals shows an increasing trend.
Whether continuous waste discharge occurs or not can be judged by monitoring and analyzing the waste product signals and the good product signals, and whether waste discharge leakage occurs or not (the risk products enter the good paper channel) exists or not during the continuous waste discharge. If continuous waste discharge occurs, a first alarm is started to alarm on a first layer, and if the first alarm alarms in a period of missing waste discharge, a second layer is started to alarm. According to the method and the device, risk grading early warning can be realized, so that corresponding measures can be taken by workers according to different early warnings, and serious quality risks caused by 'continuous waste discharge' and 'waste leakage discharge' are avoided.
As will be appreciated by one skilled in the art, embodiments of the present application may be provided as a method, system, or computer program product. Accordingly, the present application may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present application may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.
The present application is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the application. It will be understood that each flow and/or block of the flow diagrams and/or block diagrams, and combinations of flows and/or blocks in the flow diagrams and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
The above description is only for the purpose of illustrating the present disclosure, and any person skilled in the art can modify and change the above embodiments without departing from the spirit and scope of the present disclosure. Therefore, the protection scope of the claims of the present application shall be subject to the claims.

Claims (5)

1. An online flow direction monitoring method for banknote paper is characterized by comprising the following steps:
optical sensors are respectively arranged at a waste paper bin dividing port and a good paper bin dividing port of the cutting and sorting machine, and are used for generating a waste product signal when detecting a waste product and generating a good product signal when detecting a good product;
counting the number of the waste signals in a first time period from the generation of the waste signals, and determining continuous waste discharge if the number of the waste signals in the first time period is greater than a first preset risk threshold; if continuous waste discharge occurs, starting a first alarm to give an alarm;
counting the number of good signals in a second time period from the time when the good signals are generated in the alarm period of the first alarm, if the number of the good signals in the second time period is less than or equal to a second preset risk threshold value, determining that waste discharge is missed, otherwise, determining that continuous waste discharge is finished; if the continuous waste discharge is finished, the first alarm is finished to give an alarm, and if the waste discharge is missed, the second alarm is started to give an alarm;
the first preset risk threshold value is determined according to the limit number of pages of paper passing through the cutting machine in a first time period; the second preset risk threshold is determined according to the limit number of paper sheets passing through the paper selector in the second time period.
2. The method of claim 1, further comprising: and counting the number of the waste signals generated in each period by taking the preset time interval as a period, analyzing the change rule of the number of the waste signals, and starting a third alarm to give an alarm if the number of the waste signals shows an increasing trend.
3. An online monitoring system for flow direction of currency paper is characterized by comprising: the alarm device comprises a first optical sensor, a second optical sensor, a processor, a first alarm and a second alarm;
the first optical sensor is arranged at a waste paper bin separating port of the cutting and sorting machine and used for detecting waste products, and a waste product signal is sent to the processor when a waste product is detected;
the second optical sensor is arranged at a good paper bin opening of the cutting and sorting machine and used for detecting good products, and when a good product is detected, a good product signal is generated and sent to the processor;
the processor is used for counting the number of the waste signals in a first time period after the waste signals are generated, and if the number of the waste signals in the first time period is larger than a first preset risk threshold value, continuous waste discharge is determined to occur; if continuous waste discharge occurs, starting a first alarm to give an alarm; counting the number of good signals in a second time period from the occurrence of the good signals in the alarm period of the first alarm, if the number of the good signals in the second time period is less than or equal to a second preset risk threshold, determining that waste discharge is missed, otherwise, determining that continuous waste discharge is finished; if the continuous waste discharge is finished, the first alarm is finished to give an alarm, and if the waste discharge is missed, the second alarm is started to give an alarm;
the first preset risk threshold value is determined according to the limit number of pages of paper passing through the cutting machine in a first time period; the second preset risk threshold is determined according to the limit number of paper sheets passing through the paper selector in the second time period.
4. The system of claim 3, further comprising a third alarm connected to the processor;
the processor is further used for counting the number of the waste signals generated in each period by taking the preset time interval as the period, analyzing the change rule of the number of the waste signals, and starting the third alarm to give an alarm if the number of the waste signals shows an increasing trend.
5. The system of claim 4, wherein the first, second and third alarms are audible and visual integral alarms that are each a different color.
CN201710951718.2A 2017-10-13 2017-10-13 Banknote paper flow direction online monitoring method and system Active CN107705423B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10225705A1 (en) * 2002-06-10 2003-12-24 Giesecke & Devrient Gmbh Banding banknotes
CN101816024A (en) * 2007-10-02 2010-08-25 卡巴-乔利有限公司 Method and system for controlled production of security documents, especially banknotes
CN103247105A (en) * 2013-04-12 2013-08-14 南昌印钞有限公司 Novel sorter waste treatment process and device
CN103679916A (en) * 2013-09-30 2014-03-26 北京印钞有限公司 Online imprinting detection method and system
CN203849797U (en) * 2014-03-19 2014-09-24 华中科技大学 An information comprehensive analysis platform used for a currency count machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10225705A1 (en) * 2002-06-10 2003-12-24 Giesecke & Devrient Gmbh Banding banknotes
CN101816024A (en) * 2007-10-02 2010-08-25 卡巴-乔利有限公司 Method and system for controlled production of security documents, especially banknotes
CN103247105A (en) * 2013-04-12 2013-08-14 南昌印钞有限公司 Novel sorter waste treatment process and device
CN103679916A (en) * 2013-09-30 2014-03-26 北京印钞有限公司 Online imprinting detection method and system
CN203849797U (en) * 2014-03-19 2014-09-24 华中科技大学 An information comprehensive analysis platform used for a currency count machine

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Address after: No.2166, Shengxing West Road, Baoding City, Hebei Province 071071

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Patentee after: China Banknote Printing and Minting Group Co.,Ltd.

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Patentee before: CHINA BANKNOTE PRINTING AND MINTING Corp.

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