RU127976U1 - DEVICE FOR AUTOMATED FORMATION OF LABOR CAPACITY OF PRODUCTION OF PRODUCT DURING EXPERIMENTAL DESIGN WORKS - Google Patents

Abstract

A device for the automated formation of the complexity of manufacturing a product during experimental design work, consisting of a module for generating a production task, a module for forming technical specifications, a module for forming orders, at least one production module, a module for forming the stage laboriousness, and a module for generating the total laboriousness of experimental design work, a visualization module and a central module including a pairing module, a control module, an access control module a data storage module and a reference database module, and at least one data input module, a report generation module, wherein the output of the data input module is connected to the first input of the production task generation module, the third output of the production task formation module is connected to the first the input of the technical task formation module, the third output of the technical task formation module is connected to the first input of the order formation module, the third output of the order formation module is connected to the first the course of the production module, the third output of the production module is connected to the first input of the module for calculating the complexity of the stage, the third output of the module for calculating the complexity of the stage is connected to the first input of the module for the formation of the total complexity of experimental design work, the second inputs and outputs of the modules: for the production task, the formation of the technical task, the formation of orders, the calculation of the complexity of the stage, the formation of the total complexity of the experimental design work and the production module is connected

Description

The proposed utility model relates to information technology, in particular, to devices for the automation of technical and economic calculations, namely, to automated devices for the formation of the complexity of manufacturing a product during experimental design work (R&D) at a research and production enterprise of machine-building profile.

The automated technology information and analytical system for monitoring projects (RU, patent for PM No. 91198, priority date 10/12/2009), consisting of data-connected and automated workstations management (AWP), and an analytical reporting subsystem including a data collection module, a project status display module, and a performance monitoring module. Workstations are located in the design, technological, production units of the enterprise, and in the supply department. This system monitors the degree of implementation of the project as a whole, the work included in this project, the status of work by departments, and visually displays this information on the visualization module. The disadvantage of this system is the lack of high speed due to the impossibility of automatic formation of orders and integrated accounting of labor costs for work performed with deviations from typical technological processes during the development of R&D.

The objective of the proposed utility model is to create a high-speed device for the automated formation of the complexity of manufacturing a product when performing design and development work and allowing to automatically generate orders and determine the complexity of manufacturing a single product sample, stage of design and development, design and development work.

The technical result achieved by using the proposed utility model is to reduce the time for calculating labor costs by automatically calculating labor costs along the entire production chain (from the data input module in the design department to the module for generating the total labor input of the ROC in the pricing department). The quality of verification of the manufactured product is also improved by reducing the analysis time of the data obtained during product verification by automatically processing and transferring data from the workstation of the product verification operator to the workstation of the data analysis operator through the local computer network of the enterprise.

The proposed device allows you to record the work carried out and their complexity both for each specific sample of the product, and throughout the ROC (stage of ROC).

The essence of the utility model is illustrated in figure 1 and figure 2, which show: structural diagram of the device and the algorithm of the device.

Figure 1 marked:

1 - data input module;

2 - module for the formation of the production task;

3 - module for the formation of technical specifications;

4 - module formation orders;

5 - production module;

6 - module for the formation of the complexity of the stage;

7 - module for the formation of the total complexity of the OCD;

8 - the central module;

9 - interface module;

10 - control module;

11 - data storage module;

12 - module reference database;

13 - access control module;

13 - reporting module;

15 - visualization module.

The proposed device, the circuit of which is shown in figure 1, in the General case contains: at least one data input module 1, as well as: a production task formation module 2, a technical task formation module 3, a task formation module 4, at least one production module 5, a module for generating the complexity of stage 6, a module for generating the total complexity of the OCD 7, a module for generating reports 14 and a visualization module 15, and a central module 8, consisting of an interface module 9, a control module 10, module x injured data 11, reference database module 12, access control module 13.

When testing a product of complex equipment at the stage of experimental design work (R&D), it becomes necessary to obtain reliable technical and economic information, in particular, to increase the reliability of technical and economic calculations for presentation to the customer.

Data input module 1 may be located in the design office. With its help, automatic or “manual” input of initial data is carried out, for example, service notes consisting of a sequential list of typical subtasks (in accordance with standard technological processes of the production cycle, for example, assembly, disassembly, delivery to a test and verification complex). The initial data can be a memo or technical instructions and an attached file (a snapshot from the scanner with the registration number, date, name of the contractor, order, product number, product code and serial number of the product). Data on the detection of a malfunction during control is transmitted to the design department, which then compiles a memo to resolve these malfunctions, which is divided into a sequential list of typical subtasks. Data entry can also be carried out using the electronic document management system used at the enterprise, for example, LanDocs.

The module for the formation of production task 2 can be located in the unit coordinating the work of production shops. In it, on the basis of a formalized service note, a production task is formed and transferred to the appropriate workshop.

The module for the formation of terms of reference 3 can be located in the technological bureau of the workshop; on the basis of the production schedule, the terms of reference are formed on it, which consists of a registration number, date, contractor and a link to the process.

The module for the formation of orders 4 can be located in the labor and salary bureau (BTZ) of the workshop on the server or the workstation, and is designed to form electronic work orders for each worker on the basis of the production assignment, as well as on a paper form with information about the part code, operation number , the rate of time and the rate in rubles, and the code of costs and quality indicators.

Production modules 5 are located in production units (for example, workshops) where they perform the required work, while displaying the data of the contractor (last name, first name, middle name, personnel number, date of completion of work, as well as status: not completed / in work / completed) . The structure of the production module 5 also includes the workstation of the operator of the product verification, which are software and hardware modules (PAM), the input of which receives digital and / or analog information from the output of the product being tested, and registering digital and analog parameters of the product being tested and issuing an opinion about serviceability or malfunction of the product.

The central module 8 consists of an interface module 9, a control module 10, a data storage module 11, a reference database module 12, and an access control module 13.

The interface module 9 ensures the compatibility of the formats of the information arrays transmitted via the external and internal exchange interfaces, and exchanges information between the data storage module 11, the data input modules 1, the production task generation module 2, the task formation module 4, and the visualization module 12. The interface module 9 provides compatibility of formats of information arrays transmitted via external and internal exchange interfaces, as well as information exchange between the central module 8 and the module Hovhan production task 2 technical task forming module 3, module 4 forming clothes, productive module 5, module calculation complexity step 6, the module forming the total complexity OCD 7, a reporting module 14 and the imaging unit 15.

The data storage module 11 is designed to store the source information, as well as the final and intermediate results received from the modules 2, 3, 4, 5, 6, 7. The source information, the final and intermediate results can be stored in various types and formats. Depending on the systems of automated accounting and planning used in production, data storage is possible both in the form of a single array of information, which includes the entire nomenclature, and in the form of separate arrays of various categories. At the same time, the storage process can be implemented both in the data storage module 11 (server, autonomous magnetic drive, etc.) and on the hard drives of the workstation (AWP).

The reference database module 12 is intended for electronic storage of design and technological documentation (including drawings and technological routes and information on the composition of the product), as well as the required rates and rates, reference data (a directory of units, a directory of types of work and tariffs) nets) in electronic form and can be located on a server or on several servers, depending on the amount of data stored.

The module for calculating the complexity of 6 can be located in the department of labor and wages of the enterprise and is designed to pay wages and calculate the complexity of manufacturing one product.

The module for the formation of the total labor input of OCD 7 is designed to generate data on the complexity of OCD (stage of OCD), on the basis of which the price of the product is formed for presentation to the customer.

Access control module 13 is designed to separate user rights and provides an interface depending on user rights, and also provides user history in the data storage module 11.

The reporting module 14 is designed to convert all previously obtained arrays of information in accordance with the specified parameters for outputting the results to the desired view and presentation form. The results thus formed are exported for back-up storage to the data storage module 11, and also, if necessary, to the input of the visualization block 15, where they are viewed or printed.

The visualization module 15 is designed to display the source and settlement information generated by the proposed device, and can be made in the form of a monitor or screen and interface with controls and software and, if necessary, additionally contain a print output device.

Modules 1, 2, 3, 4, 5, 6, 7, 14, 15 can be made on the basis of computers, for example, Pentium 4 512 MB RAM, 100 HDD connected via the local computer network of the enterprise. Using a local network allows you to not limit the number of jobs. The central module 8 can be made in the form of a server based on the Intel processor 2 GB of RAM, 2 × 2 GHz HDD with Ethernet interface.

Consider the operation of the device by the example of the algorithm of the device shown in figure 2.

In the data input module 1 (in the design department), a service note (or technical instructions with an attached file) is formed, then the generated service note is divided into a formalized list of typical subtasks. Each user gets the ability to access the device based on the policy (login-password), i.e. the ability to access the data module in the amount of their authority, while the data received from the data input module 1 is protected from unauthorized access, they cannot be changed from other modules.

On the basis of the production task, the attributes of which are the registration number, date and contractor, in the module for the formation of technical task 3, the technical task is formed from the operations of the technological process, which can be obtained from the reference database module 12, or, specially designed for work performed in the retreat from a regular technological process.

On the basis of the terms of reference, an outfit for each operation is formed in the outfitting formation module 4, which is located in the labor and salary office (BTZ) of the corresponding workshop, into which, based on the process data, information on the operational sequence of ciphers of positions of the manufactured parts is automatically entered, as well as from the list selected from the electronic file (surname, personnel number, profession name and category of workers in the workshop) data on the required profession and qualification.

In the production modules 5 (workshops) perform the required operations, and then check the operation of the product. The checked product is connected to the automated workplace of the product verification operator and an automated recording of the measured parameters is carried out. Based on the results of the check, a conclusion is issued about the product being in good working order or malfunctioning, if the product is working properly, then the labor-intensiveness of the product manufacturing unit is formed in the labor-intensity calculation module, if not, then a memo is written in the design department (or technical instruction) to correct the discovered deficiencies, and the cycle repeats.

The module for calculating the complexity of the product 6 from the module of the reference database 12 through the interface module 9 transmit information about the norms of time and the directory of tariffs, and payroll, calculate the complexity of manufacturing the product and the distribution of labor for orders or for products.

The obtained data on the complexity of manufacturing the product go to the module for the formation of the total complexity of the OCD 7, in which the total complexity of the OCD is formed.

Then the array can go to the reporting module 14, which converts the received electronic arrays into a pre-agreed format (pdf, doc, xls, xml, or another), which provides reports of varying degrees of differentiation. The report generation module contains various output templates.

The proposed device can be used at a research and production enterprise of a machine-building profile, which is engaged in the development and manufacture of complex products. It allows you to increase the validity of direct costs attributable to the cost of production presented to customers, to obtain analytical and reference information for the rapid adoption of management decisions and effective production management, as well as to create a unified database, performed in deviation from the regular technological process of work. The device provides centralized storage of information in a single database for each product, the ability to view information from the database both for a single product, and within a selected period of time, providing an interface for simultaneous centralized access to information for several users, the ability to obtain the complexity of work performed in deviation from the regular technological process

The presented diagram and description of the device allow, using the existing element base, to manufacture the device, which characterizes the proposed utility model as industrially applicable.

Claims (1)

A device for the automated formation of the complexity of manufacturing a product during experimental design work, consisting of a module for generating a production task, a module for forming technical specifications, a module for forming orders, at least one production module, a module for forming the stage laboriousness, and a module for generating the total laboriousness of experimental design work, a visualization module and a central module including a pairing module, a control module, an access control module a data storage module and a reference database module, and at least one data input module, a report generation module, wherein the output of the data input module is connected to the first input of the production task generation module, the third output of the production task formation module is connected to the first the input of the technical task formation module, the third output of the technical task formation module is connected to the first input of the order formation module, the third output of the order formation module is connected to the first the course of the production module, the third output of the production module is connected to the first input of the module for calculating the complexity of the stage, the third output of the module for calculating the complexity of the stage is connected to the first input of the module for the formation of the total complexity of experimental design work, the second inputs and outputs of the modules: for the production task, the formation of the technical task, the formation of orders, the calculation of the complexity of the stage, the formation of the total complexity of the experimental design work and the production module is connected respectively with the first, second, third, fourth, fifth and sixth inputs-outputs of the central unit, wherein the seventh and eighth outputs of the central unit are connected respectively to the inputs of a reporting module and the visualization module.

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