CN102436238B - Acquisition method of data acquisition and information management system for production line - Google Patents
Acquisition method of data acquisition and information management system for production line Download PDFInfo
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- CN102436238B CN102436238B CN201110342828.1A CN201110342828A CN102436238B CN 102436238 B CN102436238 B CN 102436238B CN 201110342828 A CN201110342828 A CN 201110342828A CN 102436238 B CN102436238 B CN 102436238B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
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Abstract
The invention relates to a data acquisition and information management system and an acquisition method for a production line. The system comprises a plurality of production line information acquisition terminals, a plurality of production line information display terminals and a control center management system, wherein the production line information acquisition terminals are used for receiving a command of the control center management system and uploading the acquired data to the control center management system; the production line information display terminals are used for receiving a command issued by the control center management system and controlling the display effect of a display screen; the control center management system is used for performing communication with each acquisition terminal and display terminal to perform information interaction, saving information received from each acquisition terminal, and displaying the production line state in the form of diagram; and the plurality of acquisition terminals, the plurality of display terminals and the control center management system constitute a serial bus network. According to the system and the method, production line information can be acquired in real time, data can be analyzed and processed in real time, simultaneous delivery of a plurality of products is supported, a communication network is established in an economical and reliable industrial bus mode, and the quantity of the terminals can be increased flexibly according to the enterprise requirement and the production line layout.
Description
Technical field
The invention belongs to production line automation controls and information Management System field, particularly a kind of production line data acquisition and information management system and production line collecting method that is applicable to medium-sized and small enterprises.
Background technology
The production run of modern manufacturing industry can produce a large amount of real-time useful datas, and these data need accurate recording and preserve, for managerial personnel provide various decision supports.Traditional approach is the personnel's hand-kept being entered in computer of arranging work, then carries out simple data analysis by basic OFFICE instrument.
Along with the development of infotech, the application of infotech in manufacturing industry is more and more extensive.A lot of enterprises have bought the advanced network equipment and information system software, and the efficiency of management is greatly enhanced.But, most of enterprise especially medium and small sized enterprises are not high to IT application in enterprises enthusiasm.Main cause have following some: 1) existing information-based pattern often designs for large enterprise's application demand, requires the disposable input of enterprise excessive; 2) it is huge that existing information gathers administrating system function, implements complexity, and user of service is had relatively high expectations, and medium and small sized enterprises are impracticable.Therefore, most of small enterprises still adopts traditional approach to carry out collection and the data processing of production line data.So both labor intensive, and error rate are high, are also not easy to supvr and obtain real-time production status, can not in time production run be managed and be controlled, and are unfavorable for the enterprise efficiency of management.
Summary of the invention
Primary and foremost purpose of the present invention is to solve in prior art labor intensive in production line data acquisition and processing (DAP) process, technical matters that error rate is high, a kind of collecting method based on production line data acquisition and information management system is provided, the method has reduced the error rate in data acquisition and processing (DAP) process, the method supports multiple product at a production line, to process simultaneously, allow production line to change at any time product, promoted enterprise's adaptability to changes.
Object of the present invention realizes by following technical scheme: the collecting method based on production line data acquisition and information management system, and described production line data acquisition and information management system comprise:
A plurality of production line information acquisition terminals, for Real-time Collection product of production line type, produce number, defective products type and umber of defectives, receive the instruction of control center's management system and by the data upload gathering to control center's management system;
A plurality of production line Message Display Terminal, for receiving the instruction that control center's management system issues and controlling display screen display effect;
Control center's management system, for carrying out information interaction with each production line information acquisition terminal He Ge production line Message Display Terminal communication, the information that preservation is received from each production line information acquisition terminal, with diagrammatic form, show production line situation, parameter setting, information management, historical record query function are provided;
Described a plurality of production line information acquisition terminal, described a plurality of production line Message Display Terminals and described control center management system form serial bus network;
Described collecting method, comprises the following steps:
The first step, system initialization;
Second step, in standby mode, waits for that control center's management system issues work order after the energising of production line information acquisition terminal;
The 3rd step, production line information acquisition terminal enters mode of operation receive the work order of control center's management system under standby mode after, and the keypad of production line information acquisition terminal prepares to receive the production line information that production line operation personnel input by button;
The 4th step, enters after mode of operation, and production line information acquisition terminal is received after the instruction that control center's management system issues at every turn, judges whether to need to respond, and if desired responds production line information exchange to be crossed to communication interface module and send to control center's management system;
The 5th step, control center's management system is accessed each production line information acquisition terminal in the mode of poll, receive the data that each production line information acquisition terminal uploads and be saved in database, then production data is handed down to production line Message Display Terminal for refreshing display screen, control center's management system reading database Data Update shows chart-information simultaneously;
The 6th step, in standby mode, waits for the instruction that receives control center's management system after the energising of production line Message Display Terminal; After receiving the instruction that control center's management system issues, refresh display screen at every turn, show in real time current production model, the production line information of producing number, quota, differential number, umber of defectives and fraction defective.
Described production line information acquisition terminal comprises single-chip microcomputer, and the keypad being connected with single-chip microcomputer respectively, communication interface module, pilot lamp and hummer; Single-chip microcomputer is for the button on timing scan keypad, judgement work at present pattern, preserve production line information, and carry out information interaction by communication interface module and control center's management system, receive the instruction that control center's management system issues, judging whether to need to respond, is production line information to be sent to control center's management system.
Described production line Message Display Terminal comprises single-chip microcomputer, and the communication interface module being connected with single-chip microcomputer respectively and display screen; Single-chip microcomputer receives the product type that control center's management system issues, the production line information of producing number, quota, differential number, umber of defectives and fraction defective by communication interface module, controls display screen and refreshes demonstration.
The course of work of the present invention, main as follows: production line data acquisition of the present invention and information management system powers on, after initialization, if production line information acquisition terminal is received after the instruction that control center's management system issues, judging whether to need to respond, is production line information exchange to be crossed to communication interface module to send to control center's management system; Display screen refreshes after receiving the instruction that control center's management system issues in production line Message Display Terminal, shows in real time current production line relevant information; Control center's management system is accessed all production line information acquisition terminals and production line Message Display Terminal, the data that reception production line information acquisition terminal is uploaded are saved in database, production data is handed down to production line Message Display Terminal for refreshing display screen, management system software reading out data database data, upgrades main interface display chart-information simultaneously.
Compared with prior art, tool has the following advantages and beneficial effect in the present invention:
1, apparatus of the present invention are mainly comprised of a station server, several production line information acquisition terminals, Ji Kuai production line Message Display Terminal and display screens, and server and each terminal form serial bus network, and simple in structure, layout is flexible.Can increase or reduce acquisition terminal and display terminal according to enterprise's production line scale and layout.
2, in the present invention, the core cell of production line information acquisition terminal and Message Display Terminal is 8 single-chip microcomputers, cheap, has greatly reduced enterprise for the information-based equipment investment cost of paying.
3, the present invention arranges product type key range, bad type identification button etc. by software kit, labels brightly on button, is convenient to production line operation personnel operation, does not need to carry out complexity training.And product type key range is set makes the present invention be applicable to change at any time product variety or multiple product is reached the standard grade simultaneously occasion, contribute to enterprise adaptability to changes.
4, the present invention is provided with cancel key, suspending/resuming job key, has reduced operating personnel's maloperation probability, guarantees that data acquisition is accurately complete.
5, in the present invention, Information Management System Software not only shows current production status at main interface with diagrammatic form in real time, the functions such as information processing, data analysis processing are also provided, can, for enterprise administrator provides timely, accurate, complete information, contribute to managerial personnel to make science decision-making accurately.
6, the present invention designs for middle-size and small-size processing and manufacturing enterprise especially, take and collect real-time production line data as basis, take database technology as core, information acquisition and information management function meet this type of enterprise's needs, equipment configuration is simple, easy to operate, less demanding to user, succinct practical, reduced the error rate in data acquisition and processing (DAP) process.
Accompanying drawing explanation
Fig. 1 is production line data collection and administration system construction drawing;
Fig. 2 is production line information acquisition terminal structural representation;
Tu3Shi production line Message Display Terminal structural representation;
Fig. 4 is production line information acquisition terminal main program flow chart.
Embodiment
Below in conjunction with embodiment and accompanying drawing, the present invention is described in further detail, but embodiments of the present invention are not limited to this.
As shown in Figure 1, production line data acquisition of the present invention and information management system are production line data acquisition and the information management systems based on single-chip microcomputer and computer technology, and it comprises:
A plurality of production line information acquisition terminals, for Real-time Collection product of production line type, produce number, defective products type and umber of defectives, receive the instruction of control center's management system and by the data upload gathering to control center's management system;
A plurality of production line Message Display Terminal, for receiving the instruction that control center's management system issues and controlling display screen display effect;
Control center's management system, for carrying out information interaction with each acquisition terminal and display terminal communication, the information of receiving is saved in to database simultaneously, at the main interface of server, with diagrammatic form, show production line situation, the functions such as parameter setting, information management, historical record inquiry are provided for keeper;
Described a plurality of production line information acquisition terminal, described a plurality of production line Message Display Terminals and described control center management system can form serial bus network by 485 communication transition components and RVSP Shielded Twisted Pair.
In above-mentioned each module, the core of production line information acquisition terminal and production line Message Display Terminal is all singlechip control panels, and production line Message Display Terminal comprises singlechip control panel and the display screen being connected; Control center's management system is a server that the production line Information Management System Software of data base management system (DBMS) and special exploitation has been installed.
Described production line information acquisition terminal structure as shown in Figure 2, comprises single-chip microcomputer, and the keypad being connected with single-chip microcomputer respectively, communication interface module, pilot lamp and hummer.Single-chip microcomputer is for the button on timing scan keypad, judgement work at present pattern, preserve production line information, and carry out information interaction by communication interface module and control center's management system, receive the instruction that control center's management system issues, judging whether to need to respond, is production line information to be sent to control center's management system.Keypress function is set to produce number statistics, product type identification, bad type identification, is cancelled statistics, suspending/resuming work etc. by software kit, can gather and produce number or umber of defectives.
As shown in Figure 3, described production line Message Display Terminal comprises single-chip microcomputer, and the communication interface module being connected with single-chip microcomputer respectively, power management module and display screen.This terminal power management module provides reliable and stable control power supply for display screen; Single-chip microcomputer receives by communication interface module the production line information such as product type, production number, quota, differential number, umber of defectives and fraction defective that control center's management system issues, and controls display screen and refreshes demonstration.
As shown in Figure 4, groundwork flow process of the present invention is as follows:
The first step, system initialization.Control center's management system start operation production line Information Management System Software, after keeper's login system, first carry out system initialization, product type number, product type, the corresponding production schedule of reaching the standard grade the same day is set according to production scheduling, confirm " beginning communication " button on errorless rear click management system interface, notify all production line information acquisition terminals and production line Message Display Terminal to enter mode of operation.
Second step, after the energising of production line information acquisition terminal, in standby mode, a blinking red lamp, points out production line operation people system to power normally, waits for that control center's management system issues work order.
The 3rd step, production line information acquisition terminal enters mode of operation receive the work order of control center's management system under standby mode after, and the keypad of production line information acquisition terminal prepares to receive the production line information that production line operation personnel input by button.Red light stops flicker and Chang Liang, and prompting production line operation personnel can start to detect, and production line operation personnel detect information, press respective keys.
The 4th step, enters after mode of operation, and production line information acquisition terminal is received after the instruction that control center's management system issues at every turn, judges whether to need to respond, and if desired responds production line information exchange to be crossed to communication interface module and send to control center's management system.If staff's button is made mistakes, can input cancelling signal by cancel key, to cancel the input of last secondary data; Staff if leave this post temporarily, can press suspending/resuming key input halt signal, makes production line information acquisition terminal enter standby mode, and blinking red lamp, does not process detection information, does not respond the communication instruction of control center's management system yet.After returning, production line operation personnel can again press suspending/resuming key input restoring signal, red light Chang Liang, and production line information acquisition terminal enters mode of operation again.
The 5th step, control center's management system is accessed each production line information acquisition terminal in the mode of poll, receive the data that each production line information acquisition terminal uploads and be saved in database, then production data is handed down to production line Message Display Terminal for refreshing display screen, the main interface of control center's management system reading database Data Update shows chart-information simultaneously.
The 6th step, in standby mode, waits for the instruction that receives control center's management system after the energising of production line Message Display Terminal; After receiving the instruction that control center's management system issues, refresh display screen at every turn, show in real time current production model, the production line information of producing number, quota, differential number, umber of defectives and fraction defective.
The main interface of production line Information Management System Software shows the various bad types of current production and bad quantity, the highest current bad type and fraction defective thereof, this product umber of defectives statistics of nearest 30 order of classes or grades at school etc. with diagrammatic form.
Keeper logs in management system software, clicks " checking historical record " menu and can select by sky, check monthly, quarterly etc. production data.Click " setting " menu product category, product type, the production schedule, PORT COM, demonstration refreshing frequency, production line information acquisition terminal quantity etc. can be set.Click " system management " menu and can according to production line actual state, upgrade bad typonym and partial data for keeper.Working time finishes, and keeper clicks " end communication " button and notifies all production line information acquisition terminals and the production line Message Display Terminal pattern of deactivating.
Production line Information Management System Software is issued the command frame form of production line information acquisition terminal:
| First code | Whether retransmit | Device numbering | Tail code |
| 1B | 1B | 1B | 1B |
Production line information acquisition terminal Echo Frame form:
Production line Information Management System Software is issued the command frame form of production line Message Display Terminal:
Production line Information Management System Software is issued the end communication frames form of all devices:
| First code | Finish communication instruction | Tail code |
| 1B | 2B | 1B |
Above-described embodiment is preferably embodiment of the present invention; but embodiments of the present invention are not restricted to the described embodiments; other any do not deviate from change, the modification done under Spirit Essence of the present invention and principle, substitutes, combination, simplify; all should be equivalent substitute mode, within being included in protection scope of the present invention.
Claims (4)
1. the production line collecting method based on production line data acquisition and information management system, described production line data acquisition and information management system, comprising:
A plurality of production line information acquisition terminals, for Real-time Collection product of production line type, produce number, defective products type and umber of defectives, receive the instruction of control center's management system and by the data upload gathering to control center's management system;
A plurality of production line Message Display Terminal, for receiving the instruction that control center's management system issues and controlling display screen display effect;
Control center's management system, for carrying out information interaction with each production line information acquisition terminal He Ge production line Message Display Terminal communication, the information that preservation is received from each production line information acquisition terminal, with diagrammatic form, show production line situation, parameter setting, information management, historical record query function are provided;
Described a plurality of production line information acquisition terminal, described a plurality of production line Message Display Terminals and described control center management system form serial bus network; It is characterized in that, described production line collecting method comprises the following steps:
The first step, system initialization;
Second step, in standby mode, waits for that control center's management system issues work order after the energising of production line information acquisition terminal;
The 3rd step, production line information acquisition terminal enters mode of operation receive the work order of control center's management system under standby mode after, and the keypad of production line information acquisition terminal prepares to receive the production line information that production line operation personnel input by button;
The 4th step, enters after mode of operation, and production line information acquisition terminal is received after the instruction that control center's management system issues at every turn, judges whether to need to respond, and if desired responds production line information exchange to be crossed to communication interface module and send to control center's management system;
The 5th step, control center's management system is accessed each production line information acquisition terminal in the mode of poll, receive the data that each production line information acquisition terminal uploads and be saved in database, then production data is handed down to production line Message Display Terminal for refreshing display screen, control center's management system reading database Data Update shows chart-information simultaneously;
The 6th step, in standby mode, waits for the instruction that receives control center's management system after the energising of production line Message Display Terminal; After receiving the instruction that control center's management system issues, refresh display screen at every turn, show in real time current production model, the production line information of producing number, quota, differential number, umber of defectives and fraction defective.
2. production line collecting method according to claim 1, it is characterized in that, in described production line data acquisition and information management system, described a plurality of production line information acquisition terminals, described a plurality of production line Message Display Terminals and described control center management system form serial bus network by 485 communication transition components and RVSP Shielded Twisted Pair.
3. production line collecting method according to claim 1 and 2, it is characterized in that, in described production line data acquisition and information management system, described production line information acquisition terminal comprises single-chip microcomputer, and the keypad being connected with single-chip microcomputer respectively, communication interface module, pilot lamp and hummer; Single-chip microcomputer is for the button on timing scan keypad, judgement work at present pattern, preserve production line information, and carry out information interaction by communication interface module and control center's management system, receive the instruction that control center's management system issues, judging whether to need to respond, is production line information to be sent to control center's management system.
4. production line collecting method according to claim 1 and 2, it is characterized in that, in described production line data acquisition and information management system, described production line Message Display Terminal comprises single-chip microcomputer, and the communication interface module being connected with single-chip microcomputer respectively and display screen; Single-chip microcomputer receives the product type that control center's management system issues, the production line information of producing number, quota, differential number, umber of defectives and fraction defective by communication interface module, controls display screen and refreshes demonstration.
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