CN107942785A - A kind of production equipment data capture method and device - Google Patents

A kind of production equipment data capture method and device Download PDF

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Publication number
CN107942785A
CN107942785A CN201711126546.1A CN201711126546A CN107942785A CN 107942785 A CN107942785 A CN 107942785A CN 201711126546 A CN201711126546 A CN 201711126546A CN 107942785 A CN107942785 A CN 107942785A
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CN
China
Prior art keywords
data
production equipment
capture method
acquisition
equipment
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CN201711126546.1A
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Chinese (zh)
Inventor
张翀昊
徐辉霞
姚开旺
唐丽萍
王艳双
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Changzhou Tianzheng Industrial Development Ltd By Share Ltd
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Changzhou Tianzheng Industrial Development Ltd By Share Ltd
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Priority to CN201711126546.1A priority Critical patent/CN107942785A/en
Publication of CN107942785A publication Critical patent/CN107942785A/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0423Input/output
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/25Pc structure of the system
    • G05B2219/25314Modular structure, modules

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • General Factory Administration (AREA)

Abstract

The present invention provides a kind of production equipment data capture method, comprises the following steps:Initialization apparatus configures;Gathered data item;Judge whether device numbering is valid data, if invalid data, then the step of being back to gathered data item, if valid data, then data are uploaded to acquisition server by timing.Timer upload the data to data storage server within the time-count cycle cycle.Present invention also offers a kind of data acquisition device.The present invention can collect the real time information of production equipment, and support is provided for fast positioning and solution failure;By analyzing data, the model between machine operating parameter, state and failure is established, realizes equipment fault prediction, early warning;Data, such as processing duration, start duration, machining information etc. are collected by analysis, assessment equipment production capacity, rate of load condensate, the utilization of capacity, balance so as to fulfill production capacity.

Description

A kind of production equipment data capture method and device
Technical field
The present invention relates to a kind of production equipment data method and device, and in particular to a kind of the long-range of production equipment data is obtained Take method and device.
Background technology
Data acquisition refers to the automatic collection from the unit under test such as sensor and other Devices to test, be sent in host computer into Row analyzing and processing.Intelligence manufacture be unable to do without the support of creation data.In the fabrication process, various production equipments are not only production work Tool and equipment, are even more the node of workshop information network, by the automation collection of machine tool data, statistics, analysis and feedback, will tie Fruit is used to improve manufacturing process, will greatly improve the flexibility of manufacturing process and the integration of process, so as to lift product life The quality and efficiency of production process.The purpose of data acquisition is showed to measure the physics such as voltage, electric current, temperature, pressure or sound As.Data acquisition based on PC, by the combination of modularized hardware, application software and computer, measures.In some industry In scene, equipment long-play easily breaks down, and in order to monitor these equipment, usually gathers him using data acquisition device Data acquisition operation when data and give PC machine, these data are divided by operating in the specific software in PC machine Analysis, the situation of current operational outfit is judged with this, and then take corresponding measure.
For most of manufacturing business, the automatic data acquisition of measuring instrument is always a bothersome thing.Greatly Partial picture is that one side hand-kept to paper is finally input to the mode handled in PC again, not only works numerous while measuring Weight, while can not also ensure the accuracy of data, the data that usually administrative staff obtain have been to have lagged the data of a couple of days; And bad products information and relevant yield data for scene, how to realize high efficiency, succinct, real-time data acquisition more It is a great problem.
The content of the invention
An object of the present invention is to provide a kind of production equipment data capture method, comprises the following steps:Initialization is set Standby configuration;Gathered data item;Data are uploaded to acquisition server by timing.
In the step of initialization apparatus configures, to the powering on of hardware collecting device, parameter initialization.Adopted in the data Acquisition means pre-install, microcontroller or central processing unit either external or that production equipment is connected to by way of slot or In control unit.
Alternatively, the data item includes but not limited to:Device numbering, geographical location information, working status, work work( The information such as rate, fault message, operating time, standby time, shutdown duration, remote control commands.
The present invention separately provides a kind of production equipment data capture method, comprises the following steps:Initialization apparatus configures;Adopt Collect data item;Judge whether device numbering is valid data, if invalid data, then the step of being back to gathered data item, if For valid data, then data are uploaded to acquisition server by timing.
Present invention also offers a kind of production equipment data capture method, comprise the following steps:Initialization apparatus configures;Adopt Collect data item;After collection, timer upload the data to data storage server within the time-count cycle cycle.
Data acquisition equipment is constantly in the state of data acquisition, after collection full a certain number of data packets, will adopt The data collected are uploaded to data server.It is further comprising the steps of:Data upload after, when communication go wrong or therefore During barrier, by pc ends serial communication, carry out verification handles the problem of whether version reason causes after inquiring about the version number of product.
Present invention also offers a kind of production equipment data acquisition facility, including a major loop microcontroller, as centre Device is managed, the power module being connected with major loop microcontroller, for the power supply of production equipment acquisition device, connects with major loop microcontroller The GPRS communication modules connect, for sending the production equipment data collected, the digital signal being connected with major loop microcontroller is supervised Slowdown monitoring circuit, analog signal observation circuit, square-wave signal observation circuit, are respectively used to monitoring digital signal, analog signal and square wave Signal is, it is necessary to explanation, digital signal observation circuit, analog signal observation circuit, square-wave signal observation circuit and non-concurrent It is required for existing, in other embodiment of the present invention, can only monitors one or two kinds of signal therein, can be according to production The type of equipment, species and the type of signal is gathered to select.In the embodiment being more highly preferred to, a mainboard number is further included According to expansion module, extend and use for feature, and a computer terminal serial ports detection module.
The present invention can reach following technique effect:The real time information of production equipment can be collected, is conciliate for fast positioning Certainly failure provides support;By analyzing data, the model between machine operating parameter, state and failure is established, realizes equipment event Barrier prediction, early warning;Data have been collected by analysis, such as have processed duration, start duration, machining information etc., assessment equipment production capacity, Rate of load condensate, the utilization of capacity, balance so as to fulfill production capacity.
Brief description of the drawings
Fig. 1 is the flow chart of the first production equipment acquisition methods of the invention;
Fig. 2 is the flow chart of the production equipment acquisition methods of second embodiment of the invention;
Fig. 3 is the flow chart of the production equipment acquisition methods of third embodiment of the invention;
Fig. 4 is the schematic diagram of production equipment acquisition device provided by the invention.
Embodiment
Below in conjunction with attached drawing and the embodiment provided, the present invention is further illustrated, but is not limited thereto.
Present invention firstly provides a kind of production equipment data capture method.As shown in Figure 1, this method comprises the following steps:
Initialization apparatus configures.In the present invention, data acquisition device can be realized by hardware, be set in the initialization It is to the powering on of hardware collecting device, the process of parameter initialization in the step of standby configuration.The data acquisition device can be pre- Dress, microcontroller either external or that production equipment is connected to by way of slot or central processing unit or control unit On.
Gathered data item.Data acquisition equipment passes through serial ports, CAN bus, bluetooth, or other modes gathered data item.Institute Data item is stated to include but not limited to:When device numbering, geographical location information, working status, operating power, fault message, work The information such as length, standby time, shutdown duration, remote control commands.
Data are uploaded to acquisition server by timing.After the completion of data acquisition, the communication module of data acquisition equipment is by number Sent according to timing to data acquisition server.The mode of the transmission can include:Cable network, wireless network, wireless sensing The modes such as device.Such as sent by cable, or the mode such as GPRS or bluetooth, WIFI to data acquisition server.This is arrived, one A data acquisition and upload end cycle.
The timer is constantly in time status, and data collector is at interval of a period of time (such as one second) gathered data And be stored in local, it is every upload end cycle when, upload the data to server.
Data above collection is a process constantly circulated, after production equipment starts, starts initialization apparatus configuration Step, then repeated acquisition data item, the step of data are periodically uploaded to acquisition server.Data acquisition server is constantly deposited The data collected are stored up, and stores and arrives in database, or table.
Alternatively, a kind of production equipment data capture method is provided in second embodiment of the present invention.Such as Fig. 2 institutes Show, this method comprises the following steps:
Initialization apparatus configures.In the present invention, data acquisition device can be realized by hardware, be set in the initialization It is to the powering on of hardware collecting device, the process of parameter initialization in the step of standby configuration.The data acquisition device can be pre- Dress, microcontroller either external or that production equipment is connected to by way of slot or central processing unit or control unit On.
Gathered data item.Data acquisition equipment passes through serial ports, CAN bus, bluetooth, or other modes gathered data item.Institute Data item is stated to include but not limited to:When device numbering, geographical location information, working status, operating power, fault message, work The information such as length, standby time, shutdown duration, remote control commands.
Judge whether device numbering is valid data.If invalid data, then the step of being back to gathered data item.For For equipment, if it does not put into production always after dispatching from the factory, it is not the state that actually puts into operation which, which is in, it can be assumed that For invalid data, if such as device numbering is 8 bytes, its numbering in fact of dispatching from the factory is 00000000, when reading device numbering For this 80 when, then it is assumed that the device numbering is invalid data.It will be understood by those of skill in the art that 00000000 is one Kind is schematical to be represented, and the unique embodiment of non-invention.
If valid data, then data are uploaded to acquisition server by timing.After the completion of data acquisition, data acquisition equipment Communication module data timing is sent to data acquisition server.The mode of the transmission can include:It is cable network, wireless The modes such as network, wireless senser.Such as send to data acquisition and take by cable, or the mode such as GPRS or bluetooth, WIFI Business device.
Alternatively, a kind of production equipment data capture method is provided in third embodiment of the present invention.Such as Fig. 3 institutes Show, comprise the following steps:
Initialization apparatus configures.In the present invention, data acquisition device can be realized by hardware, be set in the initialization It is to the powering on of hardware collecting device, the process of parameter initialization in the step of standby configuration.The data acquisition device can be pre- Dress, microcontroller either external or that production equipment is connected to by way of slot or central processing unit or control unit On.After device configuration initializes, notice timer starts the cycle over timing, and without limitation, the circulation timing can be 10 milliseconds, 20 milliseconds, 100 milliseconds, 1 second, and other times are one of unit circulation time-count cycle.
Detect whether that coming from computer (PC) end serial ports interrupts.If nothing, jump to collection and preserve the step of data item Suddenly.If so, then communicating with PC, the version number of software and hardware is obtained, then is acquired and preserves data item.
Gather and preserve data item.Data acquisition equipment is gathered and protected by serial ports, CAN bus, bluetooth, or other modes Deposit data item.The data item includes but not limited to:Device numbering, geographical location information, working status, operating power, failure The information such as information, operating time, standby time, shutdown duration, remote control commands.In fig. 3 it is shown that collection production equipment Power, the situation for powering on the information such as situation, positional information.
Judge whether device numbering is valid data.If invalid data, then it is back to and has detected whether to come from computer (PC) the step of holding serial ports to interrupt.For equipment, if it does not put into production always after dispatching from the factory, which, which is in, is not Actually put into operation state, it can be assumed that be invalid data, if such as device numbering is 8 bytes, its numbering in fact of dispatching from the factory is 00000000, when it is this 80 to read device numbering, then it is assumed that the device numbering is invalid data.Those skilled in the art Member should be appreciated that 00000000 is that one kind schematically represents, and the unique embodiment of non-invention.
If valid data, data are periodically uploaded to acquisition server.After the completion of data acquisition, data acquisition equipment Communication module sends data timing to data acquisition server.The mode of the transmission can include:Cable network, wireless network The modes such as network, wireless senser.Such as sent by cable, or the mode such as GPRS or bluetooth, WIFI to data acquisition service Device.
Timer upload the data to data storage server within the time-count cycle cycle, and 30 seconds or 1 are shown in Fig. 3 Hour is the situation of time of day.Alternatively, data acquisition equipment is constantly in the state of data acquisition, can have between timer The data collected are uploaded to data server by having a rest property ground tranmitting data register data.Alternatively, data acquisition equipment is constantly in number According to the state of collection, after collection full a certain number of data packet (such as 30 data packets), the data collected are uploaded To data server.The process that the data upload can be uploaded to data by modes such as interruptions by central control unit Data server.
It is further preferable that shown in Fig. 3 after judging whether device numbering is valid data step, including it is further The step of whether equipment is holding state judged.If holding state, then upload frequencies need not be as during non-standby state Frequently, thus upload the cycle could be provided as 1 it is small when, either longer or shorter time.If non-standby state, then upload Frequency is frequent when needing than non-standby state, therefore uploads the cycle and could be provided as 30 seconds, when either longer or shorter Between.More vague generalization, it is longer when uploading the cycle than non-standby state if equipment is holding state.
Alternatively, can also further comprise the steps in the 3rd embodiment provided by the invention:Data, which upload, to be terminated After notify timer, when communication goes wrong or during failure, inquire about after the version number of product carry out verification processing whether version The problem of reason causes, notice timer represent that communication finishes.
It is described send data form be:Packet header, field length, field information, verification, bag tail.
Present invention also offers a kind of production equipment data acquisition facility, as shown in figure 4, including a major loop microcontroller, As central processing unit, the power module being connected with major loop microcontroller, for the power supply of production equipment acquisition device, with leading back The GPRS communication modules of road microcontroller connection, for sending the production equipment data collected, are connected with major loop microcontroller Digital signal observation circuit, analog signal observation circuit, square-wave signal observation circuit, are respectively used to monitoring digital signal, simulation Signal and square-wave signal are, it is necessary to explanation, digital signal observation circuit, analog signal observation circuit, square-wave signal monitoring electricity Road and it is non-concurrent be required for existing, in other embodiment of the present invention, can only monitor one or two kinds of signal therein, can With type according to production equipment, species and gather the type of signal and select.In the embodiment being more highly preferred to, also wrap A mainboard Data expansion module is included, extends and uses for feature, and a computer terminal serial ports detection module.
Embodiment of above of the present invention, can reach following technique effect:The real time information of production equipment can be collected, is Fast positioning and solution failure provide support;By analyzing data, the mould between machine operating parameter, state and failure is established Type, realizes equipment fault prediction, early warning;Data, such as processing duration, start duration, machining information etc. have been collected by analysis, Assessment equipment production capacity, rate of load condensate, the utilization of capacity, balance so as to fulfill production capacity.
It is complete by above-mentioned description, relevant staff using the above-mentioned desirable embodiment according to the present invention as enlightenment Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention' entirely.The technology of this invention Property scope is not limited to the content on specification, it is necessary to determines its technical scope according to right.

Claims (10)

1. a kind of production equipment data capture method, comprises the following steps:Initialization apparatus configures;Gathered data item;Timing will Data are uploaded to acquisition server.
2. production equipment data capture method as claimed in claim 1, it is characterised in that:Initialization apparatus configures the step of In, to the powering on of hardware collecting device, parameter initialization.
3. production equipment data capture method as claimed in claim 2, it is characterised in that:It is pre- in the data acquisition device Dress, microcontroller either external or that production equipment is connected to by way of slot or central processing unit or control unit On.
4. the production equipment data capture method as described in claim 1-3 any one, it is characterised in that:The data item bag Include but be not limited to:Device numbering, geographical location information, working status, operating power, fault message, operating time, it is standby when The information such as long, shutdown duration, remote control commands.
5. a kind of production equipment data capture method, comprises the following steps:Initialization apparatus configures;Gathered data item;Judgement is set Whether standby numbering is valid data, if invalid data, then the step of being back to gathered data item, if valid data, then fixed When data are uploaded to acquisition server.
6. a kind of production equipment data capture method, comprises the following steps:
Initialization apparatus configures;
Detect whether to come from the interruption of computer end serial ports;If nothing, the step of jumping to collection and preserve data item;If so, Then with compunlcation, the version number of software and hardware is obtained, then is acquired and preserves data item;
Gather and preserve data item;
Judge whether device numbering is valid data, if invalid data, be then back to and detected whether to come from computer end string The step of mouth interrupts;If valid data, data are uploaded to acquisition server.
7. production equipment data capture method as claimed in claim 6, it is characterised in that:Judging whether device numbering is to have After imitating data step, including the step of whether equipment is holding state judged, if equipment is holding state, data upload week It is longer when phase is than non-standby state.
8. production equipment data capture method as claimed in claim 6, it is characterised in that:Data acquisition equipment is constantly in number According to the state of collection, after collection full a certain number of data packets, the data collected are uploaded to data server.
9. production equipment data capture method as claimed in claim 8, it is characterised in that:Comprise the following steps:When communicating out When existing problem or failure, carry out verification handles the problem of whether version reason causes after inquiring about the version number of product.
10. a kind of data acquisition device, including a major loop microcontroller, as central processing unit, are connected with major loop microcontroller Power module, for the power supply of production equipment acquisition device, the GPRS communication modules being connected with major loop microcontroller, for sending out Send the production equipment data collected, the digital signal observation circuit that is connected with major loop microcontroller, analog signal observation circuit, Square-wave signal observation circuit, is respectively used to monitoring digital signal, analog signal and square-wave signal, a mainboard Data expansion module, Extend and use for feature, and a computer terminal serial ports detection module.
CN201711126546.1A 2017-11-15 2017-11-15 A kind of production equipment data capture method and device Pending CN107942785A (en)

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CN109828146A (en) * 2018-11-22 2019-05-31 常州天正工业发展股份有限公司 A method of equipment working condition is judged by device electrical parameters AD sampling
CN111064805A (en) * 2019-12-30 2020-04-24 无锡专心智制科技有限公司 Intelligent control method for intelligent electronic billboard

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CN111064805A (en) * 2019-12-30 2020-04-24 无锡专心智制科技有限公司 Intelligent control method for intelligent electronic billboard

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