CN102435861B - Capacitor component detection system and method - Google Patents

Capacitor component detection system and method Download PDF

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Publication number
CN102435861B
CN102435861B CN 201110337117 CN201110337117A CN102435861B CN 102435861 B CN102435861 B CN 102435861B CN 201110337117 CN201110337117 CN 201110337117 CN 201110337117 A CN201110337117 A CN 201110337117A CN 102435861 B CN102435861 B CN 102435861B
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submodule
module
parameter
fastidious
detection
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CN102435861A (en
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刘强
陆杰频
陆居志
孔志峰
熊黄海
李健
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SHANGHAI SIYUAN POWER CAPACITOR CO Ltd
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SHANGHAI SIYUAN POWER CAPACITOR CO Ltd
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Abstract

The invention discloses a capacitor component detection system and method. The system comprises a parameter setting and detection module, a component detection and selection module, a data processing and storage module and a communication module, wherein the parameter setting and detection module, the component detection and selection module and the data processing and storage module are all in wireless connection with the communication module. The component detection and selection module includes a component transport sub-module, a component location sub-module, a component pressing sub-module, a withstand voltage and capacitance testing sub-module and a component selection sub-module, wherein the component transport sub-module, the component location sub-module, the component pressing sub-module, the withstand voltage and capacitance testing sub-module and the component selection sub-module are all in wireless connection with the communication module. Compared with the prior art, the capacitor component detection system can collect component coiling data and automatically achieve the withstand voltage and capacitance detection of a component, can remove unqualified components tosimplify component detection and data collection, and can achieve traceability of all components of each product.

Description

A kind of capacitor element detection system and method
Technical field
The present invention relates to the detection of capacitor element, particularly a kind of capacitor element detection system and method.
Background technology
At present, the resistance test of capacitor element and capacitance detecting are independent mutually, the capacitor element capacitance detecting is manual measurement, number of elements is many, can't accomplish full inspection, detection data recording trouble, the setting of component parameters is finished in different workshop sections with measuring, need special messenger's statistical summaries two parts data, because element do not number, when parameter being set changing, these elements can't be distinguished by back workshop section, measurement data just can not be targetedly, and the actual parameter that rolls of element can't keep, and causes the data disappearance when analyzing.
Summary of the invention
One of purpose of the present invention is to disclose a kind of capacitor element detection system, separate to solve present each operation of industry inner capacitor element testing, element capacitance detecting workload is big, can't finish full inspection, detect the concrete condition that data can not reaction place arrange parameter, can not system to the parameter setting, roll situation, detect the problem that data gather.
Two of purpose of the present invention is to disclose a kind of capacitor element detection method, separate to solve present each operation of industry inner capacitor element testing, element capacitance detecting workload is big, can't finish full inspection, detect the concrete condition that data can not reaction place arrange parameter, can not system to the parameter setting, roll situation, detect the problem that data gather.
Technical scheme of the present invention is as follows:
A kind of capacitor element detection system, the detection and the data that are applied to capacitor element are collected, and comprise four modules: parameter setting and detection module, element testing and fastidious module, data processing and memory module, communication module; Described parameter setting and detection module, element testing and fastidious module, data handle and memory module all with described communication module wireless connections.
Preferably, described element testing and fastidious module further comprise:
Element transmission submodule, element locator module, element compacting submodule, withstand voltage and capacity measurement submodule, the fastidious submodule of element, defective element collecting box, qualified component are collected platform;
Described element transmission submodule, element locator module, element compacting submodule, withstand voltage and capacity measurement submodule, the fastidious submodule of element all with described communication module wireless connections;
Described element testing and fastidious module are provided with a support body, and described element transmission submodule is arranged in the support body; Described element is arranged at the front end of described element transmission submodule;
Described element locator module is arranged near the described element transmission submodule, and near element compacting submodule;
The flexible described support body upper end that is connected in of described element compacting submodule;
Described withstand voltage and capacity measurement submodule is arranged at the both sides of described element;
The fastidious submodule of described element and support body lower end are rotationally connected, and the rear end of close described element transmission submodule;
Described defective element collecting box is positioned at the below of described element transmission submodule rear end;
Described qualified component is collected platform and is positioned at the non-side near the element transmission submodule of the fastidious submodule of described element.
Preferably, described element transmission submodule comprises crawler belt and first stepper motor, and described crawler belt is connected with described first stepper motor, and the described first stepping driven by motor crawler belt rotates.
Preferably, described element locator module is an infrared detector.
Preferably, element compacting submodule comprises pressing plate and second stepper motor, and described second stepper motor is connected with described pressing plate, and drives pressing plate stretching motion up and down.
Preferably, described withstand voltage and capacity measurement submodule comprises positive and negative two electrodes, DC current source and digital testing systems; Described positive and negative two electrodes are connected with digital testing system with described DC current source respectively;
Described positive and negative two electrodes lay respectively at the both sides of described element, two electrodes of counter element self;
Described withstand voltage and capacity measurement submodule is done component pressure by DC current source and is detected; Do the element capacitance detecting by digital testing system;
The fastidious submodule of described element is a rotating platform.
Preferably, described parameter setting and detection module further comprise:
The data display panel, the parameter input keyboard, element roll is around the parameter detecting submodule, the parameter sub module stored;
Described parameter input keyboard is connected with described data display panel; Described parameter input keyboard all is connected with described parameter sub module stored around the parameter detecting submodule with described element roll;
Described parameter sub module stored is used for storing element coiling parameter and the inspection parameter that sets and the actual coiling parameter that detects element;
Described parameter sub module stored and described communication module wireless connections.
Preferably, described data display panel is LCD display, and described parameter input keyboard is capacitance keyboard.
A kind of capacitor element detection method of said system, it comprises the following steps:
S1: parameter setting and detection module setting element coiling parameter and inspection parameter, and the actual coiling parameter of detecting element;
S2: parameter setting and detection module send the element roll that sets to data processing and memory module around parameter and actual coiling parameter by communication module; Parameter setting and detection module are transferred to element testing and fastidious module to the inspection parameter of the element that sets;
S3: the element transmission submodule is transported to rolled element near the element compacting submodule, and element locator module is carried out position probing and location to element; Element compacting submodule is pressed into the height of setting to element, carries out capacity measurement, carries out resistance test, and defective element enters defective element collecting box by the fastidious submodule of element, and qualified component carries qualified component to collect platform;
S4: the detection data of element are transferred to data by communication module and handle and memory module;
S5: data are handled and the memory module handle rolls parameter and detected parameters is carried out analysis and arrangement, set up the archives of all elements of every product, and storage.
Preferably, step S4 further comprises:
Rolled element enters element testing and fastidious module, and the element transmission submodule drives element and advances; After element locator module detects element, detection information is sent to communication module, communication module issues the order that halts for the element transmission submodule, and element is positioned to assigned address;
Communication module sends instruction to element compacting submodule, and element compacting submodule descends, and element is pressed into the height of setting, and withstand voltage and capacity measurement submodule carries out resistance test and capacity measurement according to the requirement of communication module; If element is qualified, withstand voltage and capacity measurement submodule sends to communication module to the detection data of qualified component, and communication module sends above-mentioned detection data to data and handles and storage module;
Simultaneously, communication module is sent instruction for the element transmission submodule and moves forward, the element transmission submodule is sent to the fastidious submodule of element to element, and communication module sends turn signal for the fastidious submodule of element, and the fastidious submodule of element is transported to qualified component to element and collects platform;
If element is defective, withstand voltage and capacity measurement submodule sends the defective information of element to communication module, and communication module sends turn signal for earlier the fastidious submodule of element, and the fastidious submodule of element rotates; Communication module sends progress signal for the element transmission submodule then, and the element transmission submodule travels forward, and defective element is fallen into defective element collecting box.
Compared with prior art, beneficial effect of the present invention is as follows:
1, the parameter that arranges of element sends data processing and storage module to by communication module, has preserved the initial parameter of element.
2, element testing and fastidious module have realized the automatic measurement of electric capacity, and reject withstand voltage automatically or the defective element of electric capacity.
3, the detection data of all elements all send data processing and storage module to by communication module, have realized the corresponding one by one of component parameters setting and element testing.Solved the problem that present industry inner capacitor product can't be traced back to element.
Description of drawings
Fig. 1 is the three-dimensional structure diagram of a kind of capacitor element detection system of the specific embodiment of the invention;
Fig. 2 is the front elevation of a kind of capacitor element detection system of the specific embodiment of the invention;
Fig. 3 is the front section view of a kind of capacitor element detection system of the specific embodiment of the invention;
Fig. 4 is the left view of a kind of capacitor element detection system of the specific embodiment of the invention;
Fig. 5 is the process flow diagram of a kind of capacitor element detection method of the specific embodiment of the invention.
Embodiment
The present invention is further elaborated with specific embodiment by reference to the accompanying drawings in the below.
Embodiment
As Fig. 1 to Fig. 4, a kind of capacitor element detection system 100, the detection and the data that are applied to capacitor element are collected, and it comprises four modules: parameter setting and detection module 1, element testing and fastidious module 2, data processing and memory module 3, communication module 4; Parameter arranges and detection module 1, element testing and fastidious module 2, data are handled and memory module 3 all with communication module 4 wireless connections.
Wherein, parameter setting and detection module 1 further comprise:
Data display panel 11, parameter input keyboard 12, element roll is around the parameter detecting submodule, the parameter sub module stored; Parameter input keyboard 12 is connected with data display panel 11; Parameter input keyboard 12 all is connected with described parameter sub module stored around the parameter detecting submodule with described element roll.
Described parameter sub module stored is used for storing element coiling parameter and the inspection parameter that sets and the actual coiling parameter that detects element; Described parameter sub module stored and communication module 4 wireless connections.
In the present embodiment, data display panel 11 is LCD display, and parameter input keyboard 12 is capacitance keyboard.
Wherein, element testing and fastidious module 2 further comprise:
Element transmission submodule 21, element locator module 22, element compacting submodule 23, withstand voltage and capacity measurement submodule, the fastidious submodule 26 of element, defective element collecting box 27, qualified component are collected platform 28.
Element transmission submodule 21, element locator module 22, element compacting submodule 23, withstand voltage and capacity measurement submodule, the fastidious submodule 26 of element all with communication module 4 wireless connections.
Element testing and fastidious module 2 are provided with a support body 201, and element transmission submodule 21 is arranged in the support body 201; Element 5 is arranged at the front end of element transmission submodule 21;
Element locator module 22 is arranged near the element transmission submodule 21, and near element compacting submodule 23.Element compacting submodule 23 flexible support body 201 upper ends that are connected in.
Described withstand voltage and capacity measurement submodule is arranged at the both sides of element 5.
The fastidious submodule 26 of element is rotationally connected with support body 201 lower ends, and the rear end of close element transmission submodule 21;
Defective element collecting box 27 is positioned at the below of element transmission submodule 21 rear ends; Qualified component is collected platform 28 and is positioned at the fastidious submodule 26 non-sides near element transmission submodule 21 of element.
In the present embodiment, element transmission submodule 21 comprises crawler belt and first stepper motor, and described crawler belt is connected with described first stepper motor, and the described first stepping driven by motor crawler belt rotates.
In the present embodiment, element locator module 22 is an infrared detector.
In the present embodiment, element compacting submodule 23 comprises pressing plate and second stepper motor, and described second stepper motor is connected with described pressing plate, and drives pressing plate stretching motion up and down.
In the present embodiment, withstand voltage and capacity measurement submodule comprises positive and negative two electrodes 24 and 25, DC current source and digital testing system; Described positive and negative two electrodes are connected with digital testing system with described DC current source respectively; Described positive and negative two electrodes 24,25 lay respectively at the both sides of element 5, two electrodes of counter element 5 self.Described withstand voltage and capacity measurement submodule is done component pressure by DC current source and is detected; Do the element capacitance detecting by digital testing system.
In the present embodiment, the fastidious submodule 26 of element is a rotating platform, and its platform surface is under normal condition, and is concordant substantially with the surface of element transmission submodule 21 delivery elements.
Wherein, data are handled and memory module 3 comprises a PC that is connected with LAN (Local Area Network), are mounted with database and data processing software on the PC, and the related data of capacitor element is handled.
Wherein, communication module 4 is made up of a processor and related peripheral circuit.
Among Fig. 3, element 5 is positioned under the element compacting submodule 23.
As Fig. 5, a kind of capacitor element detection method based on above-mentioned capacitor element detection system, it comprises the following steps:
S1: parameter setting and detection module 1 setting element coiling parameter and inspection parameter, and the actual coiling parameter of detecting element.
S2: parameter setting and detection module 1 send the element roll that sets to data processing and memory module 3 around parameter and actual coiling parameter by communication module 4; Parameter setting and detection module 1 are transferred to element testing and fastidious module 2 to the inspection parameter of the element that sets;
S3: element transmission submodule 21 is transported to rolled element near the element compacting submodule 23, and 22 pairs of elements of element locator module carry out position probing and location; Element compacting submodule 23 is pressed into the height of setting to element, carries out capacity measurement, carries out resistance test, and defective element enters defective element collecting box by the fastidious submodule of element, and qualified component carries qualified component to collect platform.
S4: the detection data of element are transferred to data by communication module 4 and handle and memory module 3.
S5: data are handled and 3 of memory modules roll parameter and detected parameters is carried out analysis and arrangement, set up the archives of all elements of every product, and storage.
Wherein, step S3 further comprises:
The crawler belt of element transmission submodule 21 forwards rolled element 5, the infrared eye that is used for the element location detects the element process, information is conveyed to the communication module 4 that the control crawler belt advances, communication module 4 sends the crawler belt stop motion and element compacting submodule 23 moves down signal, element is pressed into the element heights of appointment, two electrodes 24 of the detection of element electric capacity and component pressure and 25 are drawn close to the centre, two electrodes of contact element, element is carried out capacity measurement and voltage-withstand test, test result is sent to communication module, exceeded range of set value as element electric capacity or voltage-withstand test, communication module 4 sends instruction to the fastidious submodule 26 of element, the fastidious submodule 26 of element is moved to the left, communication module 4 moves forward to the crawler-tread instruction again, and element falls into defective element collecting box 27 after arriving element transmission submodule 21 rear ends.If the element that detects is in setting range, communication module 4 sends instruction to crawler belt, element is delivered on the upper surface of the fastidious submodule 26 of element, in fastidious submodule 26 actions of transmitting element, the fastidious submodule 26 of element is transported to qualified component to element and collects platform 28 then.
Wherein, step S4 further comprises:
Rolled element enters element testing and fastidious module 2, and the element transmission submodule drives element and advances; After element locator module detects element, detection information is sent to communication module, communication module issues the order that halts for the element transmission submodule, and element is positioned to assigned address;
Communication module sends instruction to element compacting submodule, and element compacting submodule descends, and element is pressed into the height of setting, and withstand voltage and capacity measurement submodule carries out resistance test and capacity measurement according to the requirement of communication module; If element is qualified, withstand voltage and capacity measurement submodule sends to communication module to the detection data of qualified component, and communication module sends above-mentioned detection data to data and handles and storage module;
Simultaneously, communication module is sent instruction for the element transmission submodule and moves forward, the element transmission submodule is sent to the fastidious submodule of element to element, and communication module sends turn signal for the fastidious submodule of element, and the fastidious submodule of element is transported to qualified component to element and collects platform;
If element is defective, withstand voltage and capacity measurement submodule sends the defective information of element to communication module, and communication module sends turn signal for earlier the fastidious submodule of element, and the fastidious submodule of element rotates; Communication module sends progress signal for the element transmission submodule then, and the element transmission submodule travels forward, and defective element is fallen into defective element collecting box.
Compared with prior art, beneficial effect of the present invention is as follows:
1, the parameter that arranges of element sends data processing and storage module to by communication module, has preserved the initial parameter of element.
2, element testing and fastidious module have realized the automatic measurement of electric capacity, and reject withstand voltage automatically or the defective element of electric capacity.
3, the detection data of all elements all send data processing and storage module to by communication module, have realized the corresponding one by one of component parameters setting and element testing.Solved the problem that present industry inner capacitor product can't be traced back to element.
The preferred embodiment of the present invention just is used for helping to set forth the present invention.Preferred embodiment does not have all details of detailed descriptionthe, does not limit this invention yet and only is described embodiment.Obviously, according to the content of this instructions, can make many modifications and variations.These embodiment are chosen and specifically described to this instructions, is in order to explain principle of the present invention and practical application better, thereby the technical field technician can utilize the present invention well under making.The present invention only is subjected to the restriction of claims and four corner and equivalent.

Claims (9)

1. a capacitor element detection system is applied to detection and the data collection of capacitor element, it is characterized in that, comprises four modules: parameter setting and detection module, element testing and fastidious module, data processing and memory module, communication module; Described parameter setting and detection module, element testing and fastidious module, data handle and memory module all with described communication module wireless connections;
Wherein, described parameter setting and detection module further comprise:
The data display panel, the parameter input keyboard, element roll is around the parameter detecting submodule, the parameter sub module stored;
Described parameter input keyboard is connected with described data display panel; Described parameter input keyboard all is connected with described parameter sub module stored around the parameter detecting submodule with described element roll;
Described parameter sub module stored is used for storing element coiling parameter and the inspection parameter that sets and the actual coiling parameter that detects element;
Described parameter sub module stored and described communication module wireless connections.
2. a kind of capacitor element detection system according to claim 1 is characterized in that, described element testing and fastidious module further comprise:
Element transmission submodule, element locator module, element compacting submodule, withstand voltage and capacity measurement submodule, the fastidious submodule of element, defective element collecting box, qualified component are collected platform;
Described element transmission submodule, element locator module, element compacting submodule, withstand voltage and capacity measurement submodule, the fastidious submodule of element all with described communication module wireless connections;
Described element testing and fastidious module are provided with a support body, and described element transmission submodule is arranged in the support body; Described element is arranged at the front end of described element transmission submodule;
Described element locator module is arranged near the described element transmission submodule, and near element compacting submodule;
The flexible described support body upper end that is connected in of described element compacting submodule;
Described withstand voltage and capacity measurement submodule is arranged at the both sides of described element;
The fastidious submodule of described element and support body lower end are rotationally connected, and the rear end of close described element transmission submodule;
Described defective element collecting box is positioned at the below of described element transmission submodule rear end;
Described qualified component is collected platform and is positioned at the non-side near the element transmission submodule of the fastidious submodule of described element.
3. a kind of capacitor element detection system according to claim 2 is characterized in that, described element transmission submodule comprises crawler belt and first stepper motor, and described crawler belt is connected with described first stepper motor, and the described first stepping driven by motor crawler belt rotates.
4. a kind of capacitor element detection system according to claim 2 is characterized in that, described element locator module is an infrared detector.
5. a kind of capacitor element detection system according to claim 2 is characterized in that, element compacting submodule comprises pressing plate and second stepper motor, and described second stepper motor is connected with described pressing plate, and drives pressing plate stretching motion up and down.
6. a kind of capacitor element detection system according to claim 2 is characterized in that, described withstand voltage and capacity measurement submodule comprises positive and negative two electrodes, DC current source and digital testing systems; Described positive and negative two electrodes are connected with digital testing system with described DC current source respectively;
Described positive and negative two electrodes lay respectively at the both sides of described element, two electrodes of counter element self;
Described withstand voltage and capacity measurement submodule is done component pressure by DC current source and is detected; Do the element capacitance detecting by digital testing system;
The fastidious submodule of described element is a rotating platform.
7. a kind of capacitor element detection system according to claim 1 is characterized in that, described data display panel is LCD display, and described parameter input keyboard is capacitance keyboard.
8. the capacitor element detection method based on the described system of claim 1 is characterized in that it comprises the following steps:
S1: parameter setting and detection module setting element coiling parameter and inspection parameter, and the actual coiling parameter of detecting element;
S2: parameter setting and detection module send the element roll that sets to data processing and memory module around parameter and actual coiling parameter by communication module; Parameter setting and detection module are transferred to element testing and fastidious module to the inspection parameter of the element that sets;
S3: the element transmission submodule is transported to rolled element near the element compacting submodule, and element locator module is carried out position probing and location to element; Element compacting submodule is pressed into the height of setting to element, carries out capacity measurement, carries out resistance test, and defective element enters defective element collecting box by the fastidious submodule of element, and qualified component carries qualified component to collect platform;
S4: the detection data of element are transferred to data by communication module and handle and memory module;
S5: data are handled and the memory module handle rolls parameter and detected parameters is carried out analysis and arrangement, set up the archives of all elements of every product, and storage.
9. described method according to Claim 8 is characterized in that step S4 further comprises:
Rolled element enters element testing and fastidious module, and the element transmission submodule drives element and advances; After element locator module detects element, detection information is sent to communication module, communication module issues the order that halts for the element transmission submodule, and element is positioned to assigned address;
Communication module sends instruction to element compacting submodule, and element compacting submodule descends, and element is pressed into the height of setting, and withstand voltage and capacity measurement submodule carries out resistance test and capacity measurement according to the requirement of communication module; If element is qualified, withstand voltage and capacity measurement submodule sends to communication module to the detection data of qualified component, and communication module sends above-mentioned detection data to data and handles and storage module;
Simultaneously, communication module is sent instruction for the element transmission submodule and moves forward, the element transmission submodule is sent to the fastidious submodule of element to element, and communication module sends turn signal for the fastidious submodule of element, and the fastidious submodule of element is transported to qualified component to element and collects platform;
If element is defective, withstand voltage and capacity measurement submodule sends the defective information of element to communication module, and communication module sends turn signal for earlier the fastidious submodule of element, and the fastidious submodule of element rotates; Communication module sends progress signal for the element transmission submodule then, and the element transmission submodule travels forward, and defective element is fallen into defective element collecting box.
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