CN102398096A - Accurate positioning automatic assembly line and process method thereof - Google Patents
Accurate positioning automatic assembly line and process method thereof Download PDFInfo
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- CN102398096A CN102398096A CN2011103732436A CN201110373243A CN102398096A CN 102398096 A CN102398096 A CN 102398096A CN 2011103732436 A CN2011103732436 A CN 2011103732436A CN 201110373243 A CN201110373243 A CN 201110373243A CN 102398096 A CN102398096 A CN 102398096A
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- anchor clamps
- cylinder
- charging
- baffle plate
- production line
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Abstract
The invention discloses an accurate positioning automatic assembly line, comprising a baffle, a multiplicity of fixtures, a cylinder, a sliding block, a ball-screw and a step motor, the step motor being connected with the ball-screw, the sliding block being sleeved on the ball-screw, the cylinder being mounted on the sliding block, the cylinder being provided with a positioning thimble which is inserted into the last fixture, the baffle positioning the fixture, the product to be processed being placed on the fixture. The invention also provides a process method for the accurate positioning automatic assembly line. The invention has advantages of continuous process, labor saving and high processing efficiency.
Description
Technical field
The present invention relates to product is carried out the pipelining of multiple working procedure processing, be specifically related to a kind of accurate location automatic production line and processing method thereof.
Background technology
It is mobile that existing some streamline uses belt pulley to drive product, but the automatic production line that belt pulley drives does not have accurately to bit function, and especially for precise machining process, the positioning function of the streamline that belt pulley drives far can not meet the demands.
In order to realize accurate positioning function; The general vibrating disk that uses adds that the vacsorb mode reaches requirement; But a lot of product processing techniques often can not use the mode of vibrating disk or vacsorb; Can only product be placed on the certain products anchor clamps one by one, anchor clamps are placed a plurality of products.Therefore, the range of application of vibrating disk is very narrow.
If the clamps that simply will place product is on the line slideway that ball-screw drives; Need a fixed personnel to come the taking and placing anchor clamps like this; Need accurate location during the taking and placing anchor clamps even need to use special means fix anchor clamps; The time period not operation of the idleness of equipment of taking and placing anchor clamps, working (machining) efficiency is low.In addition, operating personnel can not leave the post even can not leave the post the short time.Simultaneously, realize in continuous a plurality of processing technologys at same product, often need a plurality of stations, need a plurality of fixed operation personnel, cause cost of labor high, and the long product dead time is arranged between two technology, working (machining) efficiency is low.
Summary of the invention
The present invention is in order to overcome the deficiency that above prior art exists, the accurate location automatic production line that a kind of continuous processing is provided, practice thrift manpower, working (machining) efficiency is high.
Another object of the present invention is to provide the processing method of a kind of accurate location automatic production line.
The object of the invention is realized through following technical scheme: this is the location automatic production line accurately, it is characterized in that: comprise baffle plate, a plurality of anchor clamps, cylinder, slide block, ball-screw and stepper motor, stepper motor connects ball-screw; Slide block set is on ball-screw, and cylinder is installed on the slide block, and cylinder is provided with the location thimble; The location thimble inserts last anchor clamps; The baffle plate positioning fixture is placed processed product on the anchor clamps, baffle plate is provided with each process equipment on the way.
As a kind of technical scheme that realizes: said baffle plate comprises right baffle-plate and right baffle plate, and right baffle-plate is longer than right baffle plate, and right baffle-plate and right baffle plate be positioning fixture from both sides, has locating hole below the anchor clamps, and the location thimble is from the locating hole of following insertion anchor clamps.
Said right baffle-plate and right baffle plate are provided with protuberance, and the anchor clamps both sides are provided with depressed part, and protuberance stretches into depressed part.
Said protuberance is rectangle, triangle, trapezoidal or semicircle, and depressed part is rectangle, the triangle, trapezoidal or semicircle of corresponding cooperation.
Technical scheme as the another kind realization: said baffle plate is one, and baffle plate is connected with the adhesive of anchor clamps magnetic force, and the opposite side of anchor clamps has locating hole, and the location thimble inserts the locating hole of anchor clamps from the side.
In order to realize automatic feed, the starting point place of said accurate location automatic production line is provided with charging cylinder and charging bounce cylinder, and the flexible direction of charging cylinder is identical with the direction of advance of anchor clamps, and the flexible direction of charging bounce cylinder is vertical with the direction of advance of anchor clamps.The charging bounce cylinder is pushed into anchor clamps near right baffle-plate, and the charging cylinder is pushed into the fixed position with anchor clamps along baffle plate.
In order to realize the intellectuality running of streamline; Coordinate the action of each parts; This streamline also comprises control circuit board, stepper motor driver, cylinder solenoid valve, charging cylinder solenoid valve, charging bounce cylinder magnetic valve and optoelectronic switch; Said stepper motor driver, cylinder solenoid valve, charging cylinder solenoid valve, charging bounce cylinder magnetic valve are connected control circuit board respectively with optoelectronic switch, and a plurality of optoelectronic switches are installed in charging place, process equipment place respectively.Each optoelectronic switch is surveyed the station of anchor clamps respectively.
Said each process equipment is welding equipment, spot gluing equipment and the Jia Xi equipment that is arranged in order.
Magnet is inlayed in the rear and front end of said each anchor clamps.Inlay strong magnet at the anchor clamps two ends, can reduce the slit between the anchor clamps, improve whole positioning accuracy.
The processing method of above-mentioned accurate location automatic production line is characterized in that: start the streamline power supply, put into anchor clamps one by one; Optoelectronic switch detects charging place has anchor clamps, and the charging bounce cylinder is shifted anchor clamps onto the baffle plate place, and the charging cylinder pushes away anchor clamps forward then; A plurality of anchor clamps are closely arranged successively, and stepper motor starts, and the slide block setback is to last anchor clamps place; Cylinder stretches out, and the location thimble inserts last anchor clamps, the stepper motor counter-rotating; Slide block is according to the setting program of control circuit board, and batch (-type) promotes whole bar clamp and moves ahead, and the processed on the way equipment of the processed product above the anchor clamps is processed.
The present invention has following advantage with respect to prior art:
1, this accurately locatees automatic production line; Have the single-chip microcomputer that stores operation control program on the control circuit board; Can the control step motor during program running, ball-screw, make the location thimble can promote anchor clamps accurately and arrive each station, the ball-screw positioning accuracy can reach ± 0.02mm.Each cylinder of control circuit board control is made corresponding judgement to the photoelectric switching signal that is installed in each position equally.As, charging place is surveyed the optoelectronic switch whether product or product loading fixture are arranged and is fed back when not having the product loading fixture here, and program should be made the judgement that stops exercises.
2, the present invention can realize that the free of discontinuities successively between a plurality of processing technologys accomplishes automatically, between multiple operation, carries out continuously during conversion, need not carry out the taking and placing of product or loading fixture.Through working in coordination with of each several part, the operating personnel only needs the product loading fixture is placed on charging buffering place, and product will carry out automatic operations through each processing technology place one by one.When the optoelectronic switch at some processing technologys place detects when not having product to pass through, program will realize not implementing this processing technology.
3, after the product loading fixture is pushed into the target location through the charging cylinder; Then driving slide block through stepper motor moves forward or backward; Cylinder is moved to the below of product loading fixture target location, and cylinder drives the location thimble upwards, and the location thimble inserts the groove of anchor clamps; Stepper motor rotates then, promotes anchor clamps and moves ahead according to setting program.
Description of drawings
Fig. 1 is the vertical view of accurate location of the present invention automatic production line.
Fig. 2 is the front view of ball-screw.
Fig. 3 is the profile of two baffle plates and anchor clamps.
Label and title are corresponding as follows among the figure:
| 1 | The charging cylinder | 2 | The |
| 3 | |
4 | Right baffle- |
| 5 | Right baffle plate | 6 | Cylinder |
| 7 | Slide block | 8 | Ball-screw |
| 9 | Stepper motor | 10 | The location thimble |
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is described further.
Embodiment 1:
Like Fig. 1,2, the accurate location automatic production line shown in 3, comprise baffle plate, a plurality of anchor clamps, cylinder, slide block, ball-screw and stepper motor, stepper motor connects ball-screw; Slide block set is on ball-screw, and cylinder is installed on the slide block, and cylinder is provided with the location thimble; The location thimble inserts last anchor clamps; The baffle plate positioning fixture is placed processed product on the anchor clamps, baffle plate is provided with each process equipment on the way.
Baffle plate comprises right baffle-plate and right baffle plate, and right baffle-plate is longer than right baffle plate, and right baffle-plate and right baffle plate be positioning fixture from both sides, has locating hole below the anchor clamps, and the location thimble is from the locating hole of following insertion anchor clamps.
Right baffle-plate and right baffle plate are provided with protuberance, and the anchor clamps both sides are provided with depressed part, and protuberance stretches into depressed part.
Protuberance is a rectangle, and depressed part is the rectangle of corresponding cooperation.
In order to realize automatic feed, the starting point place of accurately locating automatic production line is provided with charging cylinder and charging bounce cylinder, and the flexible direction of charging cylinder is identical with the direction of advance of anchor clamps, and the flexible direction of charging bounce cylinder is vertical with the direction of advance of anchor clamps.The charging bounce cylinder is pushed into anchor clamps near right baffle-plate, and the charging cylinder is pushed into the fixed position with anchor clamps along baffle plate.
In order to realize the intellectuality running of streamline; Coordinate the action of each parts; This streamline also comprises control circuit board, stepper motor driver, cylinder solenoid valve, charging cylinder solenoid valve, charging bounce cylinder magnetic valve and optoelectronic switch; Stepper motor driver, cylinder solenoid valve, charging cylinder solenoid valve, charging bounce cylinder magnetic valve are connected control circuit board respectively with optoelectronic switch, and a plurality of optoelectronic switches are installed in charging place, process equipment place respectively.Each optoelectronic switch is surveyed the station of anchor clamps respectively.
Each process equipment is welding equipment, spot gluing equipment and the Jia Xi equipment that is arranged in order.
Magnet is inlayed in the rear and front end of each anchor clamps.Inlay strong magnet at the anchor clamps two ends, can reduce the slit between the anchor clamps, improve whole positioning accuracy.
Present embodiment is accurately located the processing method of automatic production line: start the streamline power supply, put into anchor clamps one by one, optoelectronic switch detects charging place has anchor clamps; The charging bounce cylinder is shifted anchor clamps onto the right baffle-plate place, and the charging cylinder pushes away anchor clamps forward then, and a plurality of anchor clamps are closely arranged successively; Stepper motor starts, and the slide block setback is to last anchor clamps place, and cylinder stretches out; The location thimble inserts last anchor clamps, the stepper motor counter-rotating, and slide block is according to the setting program of control circuit board; Batch (-type) promotes whole bar clamp and moves ahead, and the processed on the way equipment of the processed product above the anchor clamps is processed.
Embodiment 2:
Present embodiment 2 is with the difference of embodiment 1: baffle plate is one, falls down in order to prevent anchor clamps, and baffle plate is connected with the adhesive of anchor clamps magnetic force, and the opposite side of anchor clamps has locating hole, and the location thimble inserts the locating hole of anchor clamps from the side.Stepper motor is similar with the operation principle of embodiment 1, drives anchor clamps and moves ahead according to setting program.
Embodiment 3:
The above-mentioned specific embodiment is the preferred embodiments of the present invention, can not limit the present invention, and other any change or other equivalent substitute mode that does not deviate from technical scheme of the present invention and made is included within protection scope of the present invention.
Claims (10)
1. accurately locate automatic production line, it is characterized in that: comprise baffle plate, a plurality of anchor clamps, cylinder, slide block, ball-screw and stepper motor, stepper motor connects ball-screw; Slide block set is on ball-screw, and cylinder is installed on the slide block, and cylinder is provided with the location thimble; The location thimble inserts last anchor clamps; The baffle plate positioning fixture is placed processed product on the anchor clamps, baffle plate is provided with each process equipment on the way.
2. accurate location according to claim 1 automatic production line; It is characterized in that: said baffle plate comprises right baffle-plate and right baffle plate, and right baffle-plate is longer than right baffle plate, and right baffle-plate and right baffle plate be positioning fixture from both sides; Have locating hole below the anchor clamps, the location thimble is from the locating hole of following insertion anchor clamps.
3. accurate location according to claim 2 automatic production line is characterized in that: said right baffle-plate and right baffle plate are provided with protuberance, and the anchor clamps both sides are provided with depressed part, and protuberance stretches into depressed part.
4. accurate location according to claim 3 automatic production line is characterized in that: said protuberance is rectangle, triangle, trapezoidal or semicircle, and depressed part is rectangle, the triangle, trapezoidal or semicircle of corresponding cooperation.
5. accurate location according to claim 1 automatic production line is characterized in that: said baffle plate is one, and baffle plate is connected with the adhesive of anchor clamps magnetic force, and the opposite side of anchor clamps has locating hole, and the location thimble inserts the locating hole of anchor clamps from the side.
6. according to each described accurate location automatic production line of claim 1～5; It is characterized in that: the starting point place of said accurate location automatic production line is provided with charging cylinder and charging bounce cylinder; The flexible direction of charging cylinder is identical with the direction of advance of anchor clamps, and the flexible direction of charging bounce cylinder is vertical with the direction of advance of anchor clamps.
7. accurate location according to claim 6 automatic production line; It is characterized in that: also comprise control circuit board, stepper motor driver, cylinder solenoid valve, charging cylinder solenoid valve, charging bounce cylinder magnetic valve and optoelectronic switch; Said stepper motor driver, cylinder solenoid valve, charging cylinder solenoid valve, charging bounce cylinder magnetic valve are connected control circuit board respectively with optoelectronic switch, and a plurality of optoelectronic switches are installed in charging place, process equipment place respectively.
8. accurate location according to claim 7 automatic production line is characterized in that: said each process equipment is welding equipment, spot gluing equipment and the Jia Xi equipment that is arranged in order.
9. accurate location according to claim 8 automatic production line, it is characterized in that: magnet is inlayed in the rear and front end of said each anchor clamps.
10. the processing method of accurate location according to claim 9 automatic production line is characterized in that: start the streamline power supply, put into anchor clamps one by one; Optoelectronic switch detects charging place has anchor clamps, and the charging bounce cylinder is shifted anchor clamps onto the baffle plate place, and the charging cylinder pushes away anchor clamps forward then; A plurality of anchor clamps are closely arranged successively, and stepper motor starts, and the slide block setback is to last anchor clamps place; Cylinder stretches out, and the location thimble inserts last anchor clamps, the stepper motor counter-rotating; Slide block is according to the setting program of control circuit board, and batch (-type) promotes whole bar clamp and moves ahead, and the processed on the way equipment of the processed product above the anchor clamps is processed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110373243 CN102398096B (en) | 2011-11-22 | 2011-11-22 | Accurate positioning automatic assembly line and process method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110373243 CN102398096B (en) | 2011-11-22 | 2011-11-22 | Accurate positioning automatic assembly line and process method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN102398096A true CN102398096A (en) | 2012-04-04 |
| CN102398096B CN102398096B (en) | 2013-11-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110373243 Expired - Fee Related CN102398096B (en) | 2011-11-22 | 2011-11-22 | Accurate positioning automatic assembly line and process method thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102632013A (en) * | 2012-04-16 | 2012-08-15 | 深圳市亚派光电器件有限公司 | Dual-positioning high-accuracy automatic dispensing device |
| CN106412791A (en) * | 2016-12-02 | 2017-02-15 | 东莞市纳声电子设备科技有限公司 | Earpiece loudspeaker automatic production device and production process thereof |
| CN107098135A (en) * | 2017-04-28 | 2017-08-29 | 惠州市三协精密有限公司 | Mobile phone color box feed mechanism |
| CN109832679A (en) * | 2019-03-26 | 2019-06-04 | 英商马田纺织品(中国-中山)有限公司 | Ultrasonic wave puts mould skin machine automatically |
| CN114211767A (en) * | 2021-11-26 | 2022-03-22 | 南昌铭鸿自动化设备有限公司 | Material loading and conveying device and method of infusion apparatus assembling machine |
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| US20090127314A1 (en) * | 2007-11-19 | 2009-05-21 | Samsung Electronics Co., Ltd. | In-line package apparatuses and methods |
| CN201832797U (en) * | 2010-10-21 | 2011-05-18 | 徐礼学 | Automatic block sorting and marking device |
| CN201868340U (en) * | 2010-11-19 | 2011-06-15 | 四川宏发电声有限公司 | Automatic soot blower of relay casing process |
| CN202356759U (en) * | 2011-11-22 | 2012-08-01 | 蒋凌峰 | Accurately-positioned automatic production line |
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2011
- 2011-11-22 CN CN 201110373243 patent/CN102398096B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090127314A1 (en) * | 2007-11-19 | 2009-05-21 | Samsung Electronics Co., Ltd. | In-line package apparatuses and methods |
| CN201832797U (en) * | 2010-10-21 | 2011-05-18 | 徐礼学 | Automatic block sorting and marking device |
| CN201868340U (en) * | 2010-11-19 | 2011-06-15 | 四川宏发电声有限公司 | Automatic soot blower of relay casing process |
| CN202356759U (en) * | 2011-11-22 | 2012-08-01 | 蒋凌峰 | Accurately-positioned automatic production line |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102632013A (en) * | 2012-04-16 | 2012-08-15 | 深圳市亚派光电器件有限公司 | Dual-positioning high-accuracy automatic dispensing device |
| CN102632013B (en) * | 2012-04-16 | 2015-09-09 | 深圳市亚派光电器件有限公司 | The High Precision Automatic point glue equipment of Dual positioning |
| CN106412791A (en) * | 2016-12-02 | 2017-02-15 | 东莞市纳声电子设备科技有限公司 | Earpiece loudspeaker automatic production device and production process thereof |
| CN107098135A (en) * | 2017-04-28 | 2017-08-29 | 惠州市三协精密有限公司 | Mobile phone color box feed mechanism |
| CN109832679A (en) * | 2019-03-26 | 2019-06-04 | 英商马田纺织品(中国-中山)有限公司 | Ultrasonic wave puts mould skin machine automatically |
| CN109832679B (en) * | 2019-03-26 | 2023-10-13 | 英商马田纺织品(中国-中山)有限公司 | Ultrasonic automatic die skin dotting machine |
| CN114211767A (en) * | 2021-11-26 | 2022-03-22 | 南昌铭鸿自动化设备有限公司 | Material loading and conveying device and method of infusion apparatus assembling machine |
| CN114211767B (en) * | 2021-11-26 | 2024-01-05 | 南昌铭鸿自动化设备有限公司 | Material carrying and conveying device and method of infusion apparatus assembling machine |
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| CN102398096B (en) | 2013-11-06 |
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Granted publication date: 20131106 Termination date: 20151122 |
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