CN202356759U - Accurately-positioned automatic production line - Google Patents
Accurately-positioned automatic production line Download PDFInfo
- Publication number
- CN202356759U CN202356759U CN2011204665684U CN201120466568U CN202356759U CN 202356759 U CN202356759 U CN 202356759U CN 2011204665684 U CN2011204665684 U CN 2011204665684U CN 201120466568 U CN201120466568 U CN 201120466568U CN 202356759 U CN202356759 U CN 202356759U
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- China
- Prior art keywords
- anchor clamps
- cylinder
- production line
- automatic production
- charging
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Abstract
The utility model discloses an accurately-positioned automatic production line which comprises baffles, a plurality of clamps, an air cylinder, a slide block, a ball screw and a stepping motor, wherein the stepping motor is connected with the ball screw, the slide block is sleeved on the ball screw, the air cylinder is arranged on the slide block, the air cylinder is provided with a positioning thimble, the positioning thimble is inserted into the last clamp, the baffles position the clamps, to-be-processed products are placed on the clamps, and processing devices are arranged along the baffles. The accurately-positioned automatic production line disclosed by the utility model can carry out continuous processing, therefore, the manpower is saved, and the processing efficiency is high.
Description
Technical field
The utility model relates to the pipelining of product being carried out multiple working procedure processing, is specifically related to a kind of accurate location automatic production line.
Background technology
It is mobile that existing some streamline uses belt pulley to drive product, but the automatic production line that belt pulley drives does not have accurately to bit function, and especially for precise machining process, the positioning function of the streamline that belt pulley drives far can not meet the demands.
In order to realize accurate positioning function; The general vibrating disk that uses adds that the vacsorb mode reaches requirement; But a lot of product processing techniques often can not use the mode of vibrating disk or vacsorb; Can only product be placed on the certain products anchor clamps one by one, anchor clamps are placed a plurality of products.Therefore, the range of application of vibrating disk is very narrow.
If the clamps that simply will place product is on the line slideway that ball-screw drives; Need a fixed personnel to come the taking and placing anchor clamps like this; Need accurate location during the taking and placing anchor clamps even need to use special means fix anchor clamps; The time period not operation of the idleness of equipment of taking and placing anchor clamps, working (machining) efficiency is low.In addition, operating personnel can not leave the post even can not leave the post the short time.Simultaneously, realize in continuous a plurality of processing technologys at same product, often need a plurality of stations, need a plurality of fixed operation personnel, cause cost of labor high, and the long product dead time is arranged between two technology, working (machining) efficiency is low.
The utility model content
The utility model is in order to overcome the deficiency that above prior art exists, the accurate location automatic production line that a kind of continuous processing is provided, practice thrift manpower, working (machining) efficiency is high.
The purpose of the utility model realizes through following technical scheme: this is the location automatic production line accurately, it is characterized in that: comprise baffle plate, a plurality of anchor clamps, cylinder, slide block, ball-screw and stepper motor, stepper motor connects ball-screw; Slide block set is on ball-screw, and cylinder is installed on the slide block, and cylinder is provided with the location thimble; The location thimble inserts last anchor clamps; The baffle plate positioning fixture is placed processed product on the anchor clamps, baffle plate is provided with each process equipment on the way.
As a kind of technical scheme that realizes: said baffle plate comprises right baffle-plate and right baffle plate, and right baffle-plate is longer than right baffle plate, and right baffle-plate and right baffle plate be positioning fixture from both sides, has locating hole below the anchor clamps, and the location thimble is from the locating hole of following insertion anchor clamps.
Said right baffle-plate and right baffle plate are provided with protuberance, and the anchor clamps both sides are provided with depressed part, and protuberance stretches into depressed part.
Said protuberance is rectangle, triangle, trapezoidal or semicircle, and depressed part is rectangle, the triangle, trapezoidal or semicircle of corresponding cooperation.
Technical scheme as the another kind realization: said baffle plate is one, and baffle plate is connected with the adhesive of anchor clamps magnetic force, and the opposite side of anchor clamps has locating hole, and the location thimble inserts the locating hole of anchor clamps from the side.
In order to realize automatic feed, the starting point place of said accurate location automatic production line is provided with charging cylinder and charging bounce cylinder, and the flexible direction of charging cylinder is identical with the direction of advance of anchor clamps, and the flexible direction of charging bounce cylinder is vertical with the direction of advance of anchor clamps.The charging bounce cylinder is pushed into anchor clamps near right baffle-plate, and the charging cylinder is pushed into the fixed position with anchor clamps along baffle plate.
In order to realize the intellectuality running of streamline; Coordinate the action of each parts; This streamline also comprises control circuit board, stepper motor driver, cylinder solenoid valve, charging cylinder solenoid valve, charging bounce cylinder magnetic valve and optoelectronic switch; Said stepper motor driver, cylinder solenoid valve, charging cylinder solenoid valve, charging bounce cylinder magnetic valve are connected control circuit board respectively with optoelectronic switch, and a plurality of optoelectronic switches are installed in charging place, process equipment place respectively.Each optoelectronic switch is surveyed the station of anchor clamps respectively.
Said each process equipment is welding equipment, spot gluing equipment and the Jia Xi equipment that is arranged in order.
Magnet is inlayed in the rear and front end of said each anchor clamps.Inlay strong magnet at the anchor clamps two ends, can reduce the slit between the anchor clamps, improve whole positioning accuracy.
The processing method of above-mentioned accurate location automatic production line starts the streamline power supply, puts into anchor clamps one by one; Optoelectronic switch detects charging place has anchor clamps, and the charging bounce cylinder is shifted anchor clamps onto the baffle plate place, and the charging cylinder pushes away anchor clamps forward then; A plurality of anchor clamps are closely arranged successively, and stepper motor starts, and the slide block setback is to last anchor clamps place; Cylinder stretches out, and the location thimble inserts last anchor clamps, the stepper motor counter-rotating; Slide block is according to the setting program of control circuit board, and batch (-type) promotes whole bar clamp and moves ahead, and the processed on the way equipment of the processed product above the anchor clamps is processed.
The utility model has following advantage with respect to prior art:
1, this accurately locatees automatic production line; Have the single-chip microcomputer that stores operation control program on the control circuit board; Can the control step motor during program running, ball-screw, make the location thimble can promote anchor clamps accurately and arrive each station, the ball-screw positioning accuracy can reach ± 0.02mm.Each cylinder of control circuit board control is made corresponding judgement to the photoelectric switching signal that is installed in each position equally.As, charging place is surveyed the optoelectronic switch whether product or product loading fixture are arranged and is fed back when not having the product loading fixture here, and program should be made the judgement that stops exercises.
2, the utility model can realize that the free of discontinuities successively between a plurality of processing technologys accomplishes automatically, between multiple operation, carries out continuously during conversion, need not carry out the taking and placing of product or loading fixture.Through working in coordination with of each several part, the operating personnel only needs the product loading fixture is placed on charging buffering place, and product will carry out automatic operations through each processing technology place one by one.When the optoelectronic switch at some processing technologys place detects when not having product to pass through, program will realize not implementing this processing technology.
3, after the product loading fixture is pushed into the target location through the charging cylinder; Then driving slide block through stepper motor moves forward or backward; Cylinder is moved to the below of product loading fixture target location, and cylinder drives the location thimble upwards, and the location thimble inserts the groove of anchor clamps; Stepper motor rotates then, promotes anchor clamps and moves ahead according to setting program.
Description of drawings
Fig. 1 is the vertical view of the accurate location automatic production line of the utility model.
Fig. 2 is the front view of ball-screw.
Fig. 3 is the profile of two baffle plates and anchor clamps.
Label and title are corresponding as follows among the figure:
1 | The |
2 | The |
3 | |
4 | Right baffle- |
5 | Right baffle plate | 6 | Cylinder |
7 | Slide block | 8 | Ball-screw |
9 | Stepper motor | 10 | The location thimble |
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the utility model is described further.
Embodiment 1:
Like Fig. 1,2, the accurate location automatic production line shown in 3, comprise baffle plate, a plurality of anchor clamps, cylinder, slide block, ball-screw and stepper motor, stepper motor connects ball-screw; Slide block set is on ball-screw, and cylinder is installed on the slide block, and cylinder is provided with the location thimble; The location thimble inserts last anchor clamps; The baffle plate positioning fixture is placed processed product on the anchor clamps, baffle plate is provided with each process equipment on the way.
Baffle plate comprises right baffle-plate and right baffle plate, and right baffle-plate is longer than right baffle plate, and right baffle-plate and right baffle plate be positioning fixture from both sides, has locating hole below the anchor clamps, and the location thimble is from the locating hole of following insertion anchor clamps.
Right baffle-plate and right baffle plate are provided with protuberance, and the anchor clamps both sides are provided with depressed part, and protuberance stretches into depressed part.
Protuberance is a rectangle, and depressed part is the rectangle of corresponding cooperation.
In order to realize automatic feed, the starting point place of accurately locating automatic production line is provided with charging cylinder and charging bounce cylinder, and the flexible direction of charging cylinder is identical with the direction of advance of anchor clamps, and the flexible direction of charging bounce cylinder is vertical with the direction of advance of anchor clamps.The charging bounce cylinder is pushed into anchor clamps near right baffle-plate, and the charging cylinder is pushed into the fixed position with anchor clamps along baffle plate.
In order to realize the intellectuality running of streamline; Coordinate the action of each parts; This streamline also comprises control circuit board, stepper motor driver, cylinder solenoid valve, charging cylinder solenoid valve, charging bounce cylinder magnetic valve and optoelectronic switch; Stepper motor driver, cylinder solenoid valve, charging cylinder solenoid valve, charging bounce cylinder magnetic valve are connected control circuit board respectively with optoelectronic switch, and a plurality of optoelectronic switches are installed in charging place, process equipment place respectively.Each optoelectronic switch is surveyed the station of anchor clamps respectively.
Each process equipment is welding equipment, spot gluing equipment and the Jia Xi equipment that is arranged in order.
Magnet is inlayed in the rear and front end of each anchor clamps.Inlay strong magnet at the anchor clamps two ends, can reduce the slit between the anchor clamps, improve whole positioning accuracy.
Present embodiment is accurately located the processing method of automatic production line: start the streamline power supply, put into anchor clamps one by one, optoelectronic switch detects charging place has anchor clamps; The charging bounce cylinder is shifted anchor clamps onto the right baffle-plate place, and the charging cylinder pushes away anchor clamps forward then, and a plurality of anchor clamps are closely arranged successively; Stepper motor starts, and the slide block setback is to last anchor clamps place, and cylinder stretches out; The location thimble inserts last anchor clamps, the stepper motor counter-rotating, and slide block is according to the setting program of control circuit board; Batch (-type) promotes whole bar clamp and moves ahead, and the processed on the way equipment of the processed product above the anchor clamps is processed.
Embodiment 2:
Embodiment 3:
The above-mentioned specific embodiment is the preferred embodiment of the utility model; Can not limit the utility model; Other any change or other equivalent substitute mode that does not deviate from the technical scheme of the utility model and made is included within the protection domain of the utility model.
Claims (9)
1. accurately locate automatic production line, it is characterized in that: comprise baffle plate, a plurality of anchor clamps, cylinder, slide block, ball-screw and stepper motor, stepper motor connects ball-screw; Slide block set is on ball-screw, and cylinder is installed on the slide block, and cylinder is provided with the location thimble; The location thimble inserts last anchor clamps; The baffle plate positioning fixture is placed processed product on the anchor clamps, baffle plate is provided with each process equipment on the way.
2. accurate location according to claim 1 automatic production line; It is characterized in that: said baffle plate comprises right baffle-plate and right baffle plate, and right baffle-plate is longer than right baffle plate, and right baffle-plate and right baffle plate be positioning fixture from both sides; Have locating hole below the anchor clamps, the location thimble is from the locating hole of following insertion anchor clamps.
3. accurate location according to claim 2 automatic production line is characterized in that: said right baffle-plate and right baffle plate are provided with protuberance, and the anchor clamps both sides are provided with depressed part, and protuberance stretches into depressed part.
4. accurate location according to claim 3 automatic production line is characterized in that: said protuberance is rectangle, triangle, trapezoidal or semicircle, and depressed part is rectangle, the triangle, trapezoidal or semicircle of corresponding cooperation.
5. accurate location according to claim 1 automatic production line is characterized in that: said baffle plate is one, and baffle plate is connected with the adhesive of anchor clamps magnetic force, and the opposite side of anchor clamps has locating hole, and the location thimble inserts the locating hole of anchor clamps from the side.
6. according to each described accurate location automatic production line of claim 1~5; It is characterized in that: the starting point place of said accurate location automatic production line is provided with charging cylinder and charging bounce cylinder; The flexible direction of charging cylinder is identical with the direction of advance of anchor clamps, and the flexible direction of charging bounce cylinder is vertical with the direction of advance of anchor clamps.
7. accurate location according to claim 6 automatic production line; It is characterized in that: also comprise control circuit board, stepper motor driver, cylinder solenoid valve, charging cylinder solenoid valve, charging bounce cylinder magnetic valve and optoelectronic switch; Said stepper motor driver, cylinder solenoid valve, charging cylinder solenoid valve, charging bounce cylinder magnetic valve are connected control circuit board respectively with optoelectronic switch, and a plurality of optoelectronic switches are installed in charging place, process equipment place respectively.
8. accurate location according to claim 7 automatic production line is characterized in that: said each process equipment is welding equipment, spot gluing equipment and the Jia Xi equipment that is arranged in order.
9. accurate location according to claim 8 automatic production line, it is characterized in that: magnet is inlayed in the rear and front end of said each anchor clamps.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011204665684U CN202356759U (en) | 2011-11-22 | 2011-11-22 | Accurately-positioned automatic production line |
Applications Claiming Priority (1)
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CN2011204665684U CN202356759U (en) | 2011-11-22 | 2011-11-22 | Accurately-positioned automatic production line |
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CN202356759U true CN202356759U (en) | 2012-08-01 |
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CN2011204665684U Expired - Lifetime CN202356759U (en) | 2011-11-22 | 2011-11-22 | Accurately-positioned automatic production line |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102398096A (en) * | 2011-11-22 | 2012-04-04 | 蒋凌峰 | Accurate positioning automatic assembly line and process method thereof |
-
2011
- 2011-11-22 CN CN2011204665684U patent/CN202356759U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102398096A (en) * | 2011-11-22 | 2012-04-04 | 蒋凌峰 | Accurate positioning automatic assembly line and process method thereof |
CN102398096B (en) * | 2011-11-22 | 2013-11-06 | 蒋凌峰 | Accurate positioning automatic assembly line and process method thereof |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20120801 Effective date of abandoning: 20131106 |
|
RGAV | Abandon patent right to avoid regrant |