CN102361043B - Ethylene vinyl acetate (EVA) for encapsulating solar cell - Google Patents

Ethylene vinyl acetate (EVA) for encapsulating solar cell Download PDF

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CN102361043B
CN102361043B CN 201110361535 CN201110361535A CN102361043B CN 102361043 B CN102361043 B CN 102361043B CN 201110361535 CN201110361535 CN 201110361535 CN 201110361535 A CN201110361535 A CN 201110361535A CN 102361043 B CN102361043 B CN 102361043B
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eva
solar cell
titanium dioxide
cell packaging
butyl
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CN102361043A (en
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刘国丽
陈道远
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Canadian Solar Inc
Canadian Solar Manufacturing Changshu Inc
Changshu Tegu New Material Technology CoLtd
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Canadian Solar Manufacturing Changshu Inc
Canadian Solar China Investment Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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Abstract

The invention discloses ethylene vinyl acetate (EVA) for encapsulating a solar cell. The EVA is encapsulated between a cell sheet and a back plate in a solar assembly, namely is applied to a lower layer EVA adhesive film in the assembly; a main ingredient of the EVA is ethylene-vinyl acetate, the conventional epoxy resin is subjected to graft copolymerization modification, and modified titanium dioxide powder and other additive ingredients are added, so that solar reflected light at a gap of the cell sheet can be fully utilized by the lower layer EVA adhesive film in the assembly, a path of the reflected light is shorter than that of the original reflected light, the range of the reflected light reflected to the cell sheet is expanded, and the photoelectric conversion efficiency of the cell sheet is improved further. Simultaneously, the modified EVA has high physical performance such as bonding strength, insulation resistance and the like.

Description

A kind of solar cell packaging EVA
Technical field
The present invention relates to a kind of EVA that solar components is used that encapsulates, relate in particular to the EVA that in solar cell package, is used between cell piece and lower paranotum.
Background technology
Current, the lasting use of conventional energy resource has brought a series of economy and the social concerns such as energy scarcity and ecological deterioration, in general, conventional energy resource refers to technical comparative maturity and the energy that has been utilized on a large scale, and new forms of energy typically refer to not yet on a large scale the energy that utilizes, just developing in active research.Therefore, coal, oil, natural gas and big-and-middle-sized water power all are counted as conventional energy resource, and the free of contamination green energy resource that solar energy utilizes just at present on a large scale, countries in the world are all at the active development solar module, and high conversion efficiency, low cost are the main trend of solar module development, also are the targets that technical research person pursues.
As shown in Figure 1, solar components generally by following which floor encapsulate from top to bottom and form: namely glass 1, and upper strata EVA glued membrane 2, cell piece 3, the EVA of lower floor glued membrane 4 and backboard 5, described upper strata EVA glued membrane 2 and the EVA of lower floor glued membrane 4 all are the materials of transparent high transmission rate.Upper strata EVA glued membrane 2 is positioned between the glass of cell piece and upside, i.e. the sensitive side of cell piece, and it is made into high transparent main purpose is the transmitance that increases incident light, is beneficial to the photoelectric conversion efficiency that improves solar battery sheet.And the EVA of lower floor glued membrane 4 is used in the backlight side between cell piece and lower paranotum, mainly plays protection backboard cut-off ultraviolet light and reaches the crosslinked purpose of component internal storeroom.
And the efficient of solar components is under cell piece class efficient fixing situation, it is by promoting glass and the transmitance of EVA and the reflectivity of backboard on the one hand that component efficiency promotes, and is that the contact resistance that reduces welding self-resistance and welding and cell piece is realized on the other hand.
Summary of the invention
The objective of the invention is for further improving the efficient of solar components, a kind of white reflection EVA of used for encapsulation of solar battery is proposed, it is applied in the solar components between cell piece side backlight and lower paranotum, to take full advantage of the solar reflection optical of cell piece gap, catoptrical amount of incident on the sensitive surface on the increase cell piece, thus the cell piece photoelectric conversion efficiency further promoted.
For achieving the above object, the present invention proposes following technical scheme: a kind of solar cell packaging EVA is mixed with by the raw material of following weight portion proportioning:
Wherein, described modified epoxy is olefines epoxy resin, amine epoxy resin, the mixture of organosilicon epoxy resin.
Described modifying titanium dioxide is formed by titanium dioxide and methacryloxypropyl silane mixture, and the proportion of titanium dioxide and methacryloxypropyl silane is 9: 1-7: 3.
The weight of titanium dioxide is counted the rutile-type of 80-95% in the described modifying titanium dioxide, and the diameter of described titanium dioxide granule is 100-300nm.
Described antioxidant is selected from three (2 at least, the 4-di-tert-butyl-phenyl) phosphite ester, distearyl pentaerythrite diphosphorous acid fat, [β-(3, the 5-di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol ester, the β-positive octadecanol ester of (4-hydroxyl-3,5 di-tert-butyl-phenyl) propionic acid, tricresyl phosphite (single nonyl benzene and dinonyl benzene mixed ester), and any one or two or more combinations in three (nonyl phenyl) phosphite.
Described crosslinking agent is that following 2 kinds of mixing match form: 2,5-dimethyl-2, two (t-butyl peroxy) hexanes of 5-, 1,1-(two tert-butyl peroxide) 3,3,5-trimethyl-cyclohexane.
Described light stabilizer is that following one or more mixing match form: two (the 1-octyloxies-2 of hindered amines, 2,6,6-tetramethyl-4-piperidyl) last of the ten Heavenly stems diester, two (2,2,6,6-tetramethyl-4-piperidyl) sebacate, poly-succinic (4 hydroxyls-2,2,6,6-tetramethyl-1 piperidines ethanol fat).
Described UV absorbers is that following one or more mixing match form: UV-531, and 2-[4,6-two (2, the 4-3,5-dimethylphenyl)-1,3,5-triazines-2-yl]-5-(octyloxy) phenol, aerosil, resorcinol monobenzoate.
Described silane coupler is that following one or more mixing match form: γ-glycidyl ether oxygen propyl trimethoxy silicane, vinyltriethoxysilane, vinyltrimethoxy silane.
Compared with prior art, after being packaged in the EVA of lower floor in the solar components and adopting the white reflection EVA that the present invention proposes, it has the following advantages:
The first, take full advantage of the solar reflection optical of cell piece gap, so that the reverberation path is than front shortening, reflexing to reverberation on glass is increased, thereby increased the reverberation that reflexes on the cell piece, and further promoted the cell piece photoelectric conversion efficiency, experiment shows that white reflection EVA of the present invention can make the CTM (Cell to Module, the packaging efficiency of assembly) of assembly promote 0.2-1% and not wait.
The second, by composition among the existing EVA is improved, so that the EVA after the modification has excellent adhesive strength, the physical properties such as anti-insulating properties.
Description of drawings
Fig. 1 is the front view of solar components;
Fig. 2 adopts the vertical view of the solar components of solar cell packaging EVA of the present invention;
Light after the solar components reflection of Fig. 3 incident ray through adopting EVA of the present invention re-uses figure;
Fig. 4 is the light whereabouts figure after the solar components reflection of incident light through adopting traditional E VA.
Embodiment
Below in conjunction with accompanying drawing of the present invention, the technical scheme in the preferred embodiment of the present invention is carried out clear, complete description.
As shown in Figure 1, 2, 3, disclosed solar cell packaging EVA, a kind of novel white reflection EVA that is used for improving solar components efficient, it is used for being encapsulated in the top of paranotum under the solar components cell piece, namely be used on the EVA of the lower floor glued membrane 4 of 5 of cell piece 3 and backboards, described solar components comprises glass 1, upper strata EVA glued membrane 2, cell piece 3, the EVA of lower floor glued membrane 4 and backboard 5 from top to bottom successively, in addition, assembly also comprises terminal box 6, be welded in the busbar 8 of 3 of cell pieces, and the frame 7 that is coated on the assembly periphery.
The Main Ingredients and Appearance of described white reflection EVA is ethene-vinyl acetate fat, it passes through the conventional epoxies grafting, copolymerization and modification, and improved additives is added modifying titanium dioxide powder and other compositions and formed, specifically, white reflection EVA of the present invention is made by following weight portion proportioning raw material:
1) 100 parts ethene-vinyl acetate fat;
2) 0.5-2 part modified epoxy;
3) 5-10 part modifying titanium dioxide powder;
4) 0.5-1.2 part antioxidant;
5) 0.3-1.2 part crosslinking agent;
6) 0.05-0.20 part light stabilizer;
7) 0.1-0.5 part UV absorbers;
8) 0.5-1.5 part silane coupler.
Wherein, described modified epoxy is by olefines epoxy resin, amine epoxy resin, organosilicon epoxy resin mixes, the weight that titanium dioxide powder in the described modifying titanium dioxide powder is used is counted the rutile-type of 80%-95%, cooperate the methacryloxypropyl silane mixture to use, it is 9 that titania powder and methacryloxypropyl silane proportioning are recommended proportion: 1-7: between 3, the titanium dioxide granule diameter is between the 100-300nm, and the modifying titanium dioxide powder of adding of the present invention has 3 advantages:
1, ultraviolet luminous energy is produced Intrinsic Gettering, can prevent that ultraviolet ray from producing decomposition to the backboard of macromolecular material, the macromolecular materials such as protection solar energy backboard;
2, the modifying titanium dioxide powder can well strengthen the reflection of incident ray, thereby has improved the efficient light of returning from reflection of glass surface, has further improved the photoelectric conversion efficiency of solar cell;
3, the methacryloxypropyl silane that adds is a kind of coupling agent, effect is the dispersiveness that strengthens titania powder in EVA high-temperature cross-linking process, can make that to reflex to optical range on glass from EVA more even, further improve the efficient light that reflexes on the cell piece, improve the photoelectric conversion efficiency of solar battery sheet.
Described antioxidant mainly is divided into hindered phenol type antioxidant or phosphite kind antioxidant, described antioxidant is specially following one or more mixing match and forms: three (2, the 4-di-tert-butyl-phenyl) phosphite ester, distearyl pentaerythrite diphosphorous acid fat, [β-(3, the 5-di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol ester, β-(4-hydroxyl-3,5 di-tert-butyl-phenyls) the positive octadecanol ester of propionic acid, tricresyl phosphite (single nonyl benzene and dinonyl benzene mixed ester), three (nonyl phenyl) phosphite.
Described crosslinking agent is mainly peroxide, and described crosslinking agent is specially by following two kinds of composition proportion and forms: 2,5-dimethyl-2, two (t-butyl peroxy) hexanes of 5-, 1,1-(two tert-butyl peroxide) 3,3,5-trimethyl-cyclohexane.
Described light stabilizer is specially following one or more mixing match and forms: two (the 1-octyloxies-2 of hindered amines, 2,6,6-tetramethyl-4-piperidyl) last of the ten Heavenly stems diester, two (2,2,6,6-tetramethyl-4-piperidyl) sebacate, poly-succinic (4 hydroxyls-2,2,6,6-tetramethyl-1 piperidines ethanol fat).
Described UV absorbers is specially following one or more mixing match and forms: UV-531, and 2-[4,6-two (2, the 4-3,5-dimethylphenyl)-1,3,5-triazines-2-yl]-5-(octyloxy) phenol, aerosil, resorcinol monobenzoate.
Described silane coupler is tackifier, is specially following one or more mixing match and forms: γ-glycidyl ether oxygen propyl trimethoxy silicane, vinyltriethoxysilane, vinyltrimethoxy silane.
Disclosed white reflection EVA, it has excellent adhesive strength to macromolecular material and inorganic material surface, and anti-insulation property are good, the break-in shrinkage is little, reflective article dimensional stability and pliability are good, and be heat-resisting, the physical and chemical performance that anti chemical properties is good.Adopt respectively as shown in Figure 3 and Figure 4 the light whereabouts figure of white reflection EVA of the present invention and traditional E VA for the EVA of assembly lower floor glued membrane 4, as can be seen from the figure, adopt the solar reflection optical of incident light in the cell piece gap of white reflection EVA of the present invention to reflex on the cell piece, again via the bottom reflection of upper strata glass 1 sensitive surface to cell piece, so that the sensitive surface of cell piece can receive more illumination, thereby improved the cell piece photoelectric conversion efficiency.
Technology contents of the present invention and technical characterictic have disclosed as above; yet those of ordinary skill in the art still may be based on teaching of the present invention and announcements and are done all replacement and modifications that does not deviate from spirit of the present invention; therefore; protection range of the present invention should be not limited to the content that embodiment discloses; and should comprise various do not deviate from replacement of the present invention and modifications, and contained by the present patent application claim.

Claims (8)

1. a solar cell packaging EVA is characterized in that, described EVA is mixed with by the raw material of following weight portion proportioning:
Figure FDA00002335918300011
Wherein, described modified epoxy is olefines epoxy resin, amine epoxy resin, the mixture of organosilicon epoxy resin, described modifying titanium dioxide is formed by titanium dioxide and methacryloxypropyl silane mixture, and the weight ratio of titanium dioxide and methacryloxypropyl silane is 9: 1-7: 3.
2. solar cell packaging EVA according to claim 1, it is characterized in that: the diameter of described titanium dioxide granule is 100-300nm, and weight is counted 80-95% in the described titanium dioxide is rutile-type.
3. solar cell packaging EVA according to claim 1, it is characterized in that: described antioxidant is selected from three (2 at least, the 4-di-tert-butyl-phenyl) phosphite ester, distearyl pentaerythrite diphosphorous acid fat, [β-(3, the 5-di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol ester, β-(4-hydroxyl-3,5 di-tert-butyl-phenyls) the positive octadecanol ester of propionic acid, tricresyl phosphite (single nonyl benzene and dinonyl benzene mixed ester), and any one or two or more combinations in three (nonyl phenyl) phosphite.
4. solar cell packaging EVA according to claim 1, it is characterized in that: described crosslinking agent is that following two kinds of mixing match form: 2,5-dimethyl-2, two (t-butyl peroxy) hexanes of 5-, 1,1-(two tert-butyl peroxide) 3,3,5-trimethyl-cyclohexane.
5. solar cell packaging EVA according to claim 1, it is characterized in that: described light stabilizer is that following one or more mixing match form: two (the 1-octyloxies-2,2 of hindered amines, 6,6-tetramethyl-4-piperidyl) last of the ten Heavenly stems diester, two (2,2,6,6-tetramethyl-4-piperidyl) sebacate, poly-succinic (4 hydroxyls-2,2,6,6-tetramethyl-1 piperidines ethanol fat).
6. solar cell packaging EVA according to claim 1, it is characterized in that: described UV absorbers is that following one or more mixing match form: UV-531,2-[4,6-two (2, the 4-3,5-dimethylphenyl)-1,3,5-triazines-2-yl]-5-(octyloxy) phenol, aerosil, the benzenediol mono benzoate.
7. solar cell packaging EVA according to claim 1, it is characterized in that: described silane coupler is that following one or more mixing match form: γ-glycidyl ether oxygen propyl trimethoxy silicane, vinyltriethoxysilane, vinyltrimethoxy silane.
8. according to claim 1 to the described solar cell packaging EVA of 7 any one, it is characterized in that: described EVA is positioned at the backlight side of described solar cell.
CN 201110361535 2011-11-15 2011-11-15 Ethylene vinyl acetate (EVA) for encapsulating solar cell Expired - Fee Related CN102361043B (en)

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CN102709361A (en) * 2012-05-08 2012-10-03 常州天合光能有限公司 Efficient solar cell assembly and lamination technique thereof
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CN106009521A (en) * 2016-06-29 2016-10-12 潘宇 Production method of rosin modified epoxy resin
CN106653906A (en) * 2017-01-10 2017-05-10 成都聚立汇信科技有限公司 Efficient photovoltaic module and lamination technology thereof
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CN102115643A (en) * 2010-12-31 2011-07-06 广州鹿山新材料股份有限公司 Novel solar cell packaging adhesive film
CN102134450A (en) * 2010-12-14 2011-07-27 上海天洋热熔胶有限公司 High-adhesive-strength ethylene vinyl acetate adhesive film for packaging solar cells and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1699458A (en) * 2005-05-27 2005-11-23 华南理工大学 Aging-resistant EVA film adhesive for solar cell package and method for preparing same
CN101353558A (en) * 2008-09-04 2009-01-28 杭州福斯特热熔胶膜有限公司 Novel EVA adhesive film
CN101935504A (en) * 2010-09-02 2011-01-05 上海天洋热熔胶有限公司 Efficient uvioresistant EVA (Ethylene-Vinyl Acetate) adhesive film for packaging solar battery and preparation method thereof
CN102134450A (en) * 2010-12-14 2011-07-27 上海天洋热熔胶有限公司 High-adhesive-strength ethylene vinyl acetate adhesive film for packaging solar cells and preparation method thereof
CN102115643A (en) * 2010-12-31 2011-07-06 广州鹿山新材料股份有限公司 Novel solar cell packaging adhesive film

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