CN102352067B - EVA (ethylene-vinyl acetate) for enhancing efficiency of solar module - Google Patents

EVA (ethylene-vinyl acetate) for enhancing efficiency of solar module Download PDF

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CN102352067B
CN102352067B CN 201110361547 CN201110361547A CN102352067B CN 102352067 B CN102352067 B CN 102352067B CN 201110361547 CN201110361547 CN 201110361547 CN 201110361547 A CN201110361547 A CN 201110361547A CN 102352067 B CN102352067 B CN 102352067B
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eva
solar components
butyl
tert
improving solar
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CN102352067A (en
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刘国丽
陈道远
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Canadian Solar Inc
Canadian Solar Manufacturing Changshu Inc
Changshu Tegu New Material Technology CoLtd
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Canadian Solar Manufacturing Changshu Inc
Canadian Solar China Investment Co Ltd
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    • Y02E10/50Photovoltaic [PV] energy

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Abstract

The invention discloses an EVA (ethylene-vinyl acetate) for enhancing efficiency of a solar module. The EVA is packaged between glass and cell plate in the solar module, i.e. applied to the upper EVA adhesive film. The EVA is prepared by adding a novel ultraviolet absorber and other components into the main component EVA; the EVA has favorable absorption property for ultraviolet light of which the wavelength range is 345-380nm; and the incident light of the upper EVA adhesive film and the light reflected onto the cell plate are enhanced in the module, thereby enhancing the photoelectric conversion efficiency of the cell plate.

Description

A kind of EVA for improving solar components efficient
Technical field
The present invention relates to a kind of EVA that solar components is used that encapsulates, refer more particularly to a kind of EVA that cell piece is improved solar components efficient in the spectral response of the effective wave band of ultraviolet region by changing EVA.
Background technology
Current, the lasting use of conventional energy resources has brought a series of economy and the social concerns such as energy scarcity and environmental degradation, in general, conventional energy resources refers to technical comparative maturity and the energy that has been utilized on a large scale, and new forms of energy typically refer to not yet on a large scale the energy that utilizes, just developing in active research.Therefore, coal, oil, Sweet natural gas and big-and-middle-sized water power all are counted as conventional energy resources, and the free of contamination green energy resource that sun power utilizes just at present on a large scale, countries in the world are all at the active development solar module, and high conversion efficiency, low cost are the main trend of solar module development, also are the targets that technical study person pursues.
The material of the EVA of traditional solar components encapsulation usefulness is ethene-vinyl acetate fat, polyolefine, and Polyurethane etc., it all is that the ultraviolet aging resistance performance is high, the ultraviolet wavelength section was ended before 380nm.And dynamical solar battery sheet is very high to the response of ultraviolet band (280-400nm) photoelectric transformation efficiency, and solar components spectral simulation device effective wavelength section is between the 345-1100nm, therefore we consider that on the one hand ultraviolet ray on the impact of component internal material aging performance, can effectively utilize the light of the effective wave band of this a part of UV-light between the 345-380nm on the other hand.
Solar components inside is provided with EVA, cell piece, welding, backboard is because cell piece and welding all are inorganic materials, therefore directly the ultraviolet light irradiation there is no burn-in effects to it, because backboard is to be made of polymer composite mostly, is subject to easily UV-light and causes photodegradation, cause molecular weight to reduce, darken the intensity step-down.So must stop direct ultraviolet light and aging irradiation, therefore, how to utilize effectively that the EVA between glass and cell piece is the UV-light between 345-380nm to wavelength in the solar components, the photoelectric transformation efficiency that further improves solar components is the technical barrier that invention faces.
Summary of the invention
The objective of the invention is for improving the efficient of solar components, a kind of novel EVA glued membrane is proposed, it is applied in the solar components between glass and cell piece sensitive surface, to pass through changing EVA to the spectral response of cell piece at the effective wave band of ultraviolet region, strengthen the incident light on EVA surface and reflex to and on glassly return reflected light on the cell piece from glass-reflected again, with further lifting cell piece photoelectric transformation efficiency.
For achieving the above object, the present invention proposes following technical scheme: a kind of EVA for improving solar components efficient is characterized in that: described EVA is become by the preparation of raw material of following weight part proportioning:
Wherein, described ultraviolet absorbers is mixed by ESCALOL 567 and Octabenzone.
Described oxidation inhibitor is that following one or more mixing match form: three (2, the 4-di-tert-butyl-phenyl) phosphorous acid ester, distearyl tetramethylolmethane diphosphorous acid fat, [β-(3, the 5-di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol ester, the β-positive octadecanol ester of (4-hydroxyl-3,5 di-tert-butyl-phenyl) propionic acid, tricresyl phosphite (single nonyl benzene and dinonyl benzene mixed ester), three (nonyl phenyl) phosphite.
Described linking agent is superoxide, and it is by being selected from 2,5-dimethyl-2, two (t-butyl peroxy) hexanes of 5-, 1,1-(two tert-butyl peroxide) 3,3,5-trimethyl-cyclohexane, one or more that reach in the t-butyl peroxy 2-ethylhexyl carbonic ether mix.
Described photostabilizer is for being selected from two (the 1-octyloxies-2 of hindered amines, 2,6,6-tetramethyl--4-piperidyl) last of the ten Heavenly stems diester, two (2,2,6,6-tetramethyl--4-piperidyl) sebate, and poly-succinic (4 hydroxyls-2,2,6,6-tetramethyl--1 piperidines ethanol fat) one or more in mix.
ESCALOL 567 maximum absorption wavelength scope in the described ultraviolet absorbers is 280-340nm, and its optimum weight part proportioning is 0.1-0.25 part.
The absorbing wavelength scope of the Octabenzone in the described ultraviolet absorbers is 270-330nm, and its optimum weight part proportioning is 0.1-0.25 part.
Described silane coupling agent is for being selected from γ-aminopropyl triethoxysilane (KH-550), γ-glycidyl ether oxygen propyl trimethoxy silicane, vinyltriethoxysilane, the 3-aminopropyl trimethoxysilane, and one or more mixing match in the vinyltrimethoxy silane form.
What the weight in the described titanium dioxide was counted 10%-50% is rutile-type, and the particle diameter of titanium dioxide is 100-400nm.
Described EVA is applied on the upper strata EVA glued membrane in the solar components.
Compared with prior art, after being packaged in upper strata EVA in the solar components and adopting the EVA that the present invention proposes, it has the following advantages:
The first, can take full advantage of solar spectral simulator wavelength is UV-light between the 345-380nm, even cell piece is that UV-light between 345-380nm is able to sufficient absorption to wavelength, promoted the photoelectric transformation efficiency of the common class cell piece of sun power and high-effect battery sheet, the present invention can make the CTM (Cell to Module, the packaging efficiency of assembly) of assembly promote 0.3-1% and not wait.
The second, by adding special material titanium dioxide, under the certain condition of EVA transmittance, can strengthen the reflection of incident beam, thereby improve the efficient light of returning from reflection of glass surface, further improve the photoelectric transformation efficiency of solar cell.
Description of drawings
Fig. 1 is the front view of solar components;
Fig. 2 adopts the vertical view of the solar components of EVA encapsulation of the present invention;
Fig. 3 is incident beam light re-using figure after EVA reflection in upper strata of the present invention;
Fig. 4 is the light whereabouts figure of incident light after traditional upper strata EVA reflection.
Embodiment
Below in conjunction with accompanying drawing of the present invention, the technical scheme in the preferred embodiment of the present invention is carried out clear, complete description.
As shown in Figure 1, 2, 3, the disclosed Novel EVA that is used for improving solar components efficient, it is applied in the solar components between glass and cell piece, it is the cell piece sensitive side, described solar components comprises glass 1, upper strata EVA glued membrane 2, cell piece 3, the EVA of lower floor glued membrane 4 and backboard 5 from top to bottom successively, and in addition, assembly also comprises terminal box 6, be welded in the bus-bar 8 of 3 of cell pieces, and the frame 7 that is coated on the assembly periphery.Disclosed Novel EVA is the sensitive side that is encapsulated in 3 of glass and cell pieces, i.e. upper strata EVA glued membrane 2.
Specifically, the EVA that disclosed being used for improves solar components efficient comes by improvement processing formula and technique at main raw ethene-vinyl acetate fat, and its raw material by following weight part proportioning is made:
1) 100 parts ethene-vinyl acetate fat;
2) 0.5-1.2 part oxidation inhibitor;
3) 0.3-1.2 part linking agent;
4) 0.05-0.20 part photostabilizer;
5) 0.1-0.5 part ultraviolet absorbers;
6) 0.5-1.5 part silane coupling agent;
7) 0.05-1 part titanium dioxide.
Wherein, described antioxidant is divided into hindered phenol type antioxidant and phosphite kind antioxidant, described oxidation inhibitor is specially following one or more mixing match and forms: three (2, the 4-di-tert-butyl-phenyl) phosphorous acid ester, distearyl tetramethylolmethane diphosphorous acid fat, [β-(3, the 5-di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol ester, β-(4-hydroxyl-3,5 di-tert-butyl-phenyls) the positive octadecanol ester of propionic acid, tricresyl phosphite (single nonyl benzene and dinonyl benzene mixed ester), three (nonyl phenyl) phosphite.
Described linking agent is mainly peroxide, described linking agent is specially following one or more mixing match and forms: 2,5-dimethyl-2, two (t-butyl peroxy) hexanes of 5-, 1,1-(two tert-butyl peroxide) 3,3, the 5-trimethyl-cyclohexane, t-butyl peroxy 2-ethylhexyl carbonic ether.
Described photostabilizer is by two (the 1-octyloxies-2 of hindered amines, 2,6,6-tetramethyl--4-piperidyl) last of the ten Heavenly stems diester, two (2,2,6,6-tetramethyl--4-piperidyl) sebate, and poly-succinic (4 hydroxyls-2,2,6,6-tetramethyl--1 piperidines ethanol fat) one or several in mix.
Described ultraviolet absorbers is mixed by ESCALOL 567 and 2 kinds of compositions of Octabenzone, and the characteristic of ESCALOL 567 used in the present invention and Octabenzone 2 is respectively:
The ESCALOL 567 performance is white crystalline powder, and density is 1.324g/cm3,62~66 ℃ of fusing points, 150~160 ℃ of boiling points (0.67kPa), 220 ℃ (2.4kPa).Be dissolved in most of organic solvents such as ethylene vinyl acetate, water insoluble.This product maximum absorption wavelength scope is 280-340nm, and Heat stability is good just begins when temperature is added to 200 ℃ to decompose; Absorb hardly visible light.Its optimum amount is 0.1-0.25 part among the present invention.
Octabenzone is white crystalline powder, and density is 1.160g/cm3, and 48~49 ℃ of fusing points are dissolved in most of organic solvents such as ethylene vinyl acetate, and are water insoluble.Its consumingly absorbing wavelength be the ultraviolet ray of 270-330nm, can be used for various polyolefine, polyester, the materials such as ethylene-vinyl acetate fat, volatility is little.Optimum amount among the present invention is 0.1-0.25 part.
Described silane coupling agent is tackifier, by γ-aminopropyl triethoxysilane (KH-550), γ-glycidyl ether oxygen propyl trimethoxy silicane, vinyltriethoxysilane, the 3-aminopropyl trimethoxysilane), one or more mixing match that reach in the vinyltrimethoxy silane form.
What weight was counted 10%-50% in the described titanium dioxide is rutile-type, and particle diameter is between the 100-400nm.White titania powder of the present invention has 2 advantages:
1) be that UV-light between 220-330nm produces Intrinsic Gettering to wavelength; Because wavelength is the pet layer (macromolecular material) that this section UV-light between 220-330nm can strong destruction backboard, causes its xanthochromia, thereby uses white titania powder that wavelength period is the ultraviolet absorption between the 220-330nm.
2) in the certain situation of material transmittance, add titanium dioxide and can strengthen the reflection of incident beam, thereby improved the efficient light of returning from reflection of glass surface, further improved the photoelectric transformation efficiency of solar cell.
Be depicted as the reflected light whereabouts figure that upper strata EVA glued membrane in the solar components adopts respectively EVA of the present invention and traditional E VA such as Fig. 3,4, as can be seen from Figure 3, the incident light that shines the upper strata EVA glued membrane that adopts EVA material of the present invention reflexes to through upper strata EVA and returns on the cell piece from glass-reflected after on glass again, and the incident light that shines the upper strata EVA glued membrane that adopts traditional EVA material does not pass through the reflection of glass again and directly scatters on the cell piece, thereby has improved the solar components photoelectric transformation efficiency.
Technology contents of the present invention and technical characterictic have disclosed as above; yet those of ordinary skill in the art still may be based on teaching of the present invention and announcements and are done all replacement and modifications that does not deviate from spirit of the present invention; therefore; protection domain of the present invention should be not limited to the content that embodiment discloses; and should comprise various do not deviate from replacement of the present invention and modifications, and contained by the present patent application claim.

Claims (8)

1. EVA who be used for to improve solar components efficient, it is characterized in that: described EVA is become by the preparation of raw material of following weight part proportioning:
Figure RE-FDA00002164206000011
Wherein, described ultraviolet absorbers is mixed by ESCALOL 567 and Octabenzone; What the weight in the described titanium dioxide was counted 10%-50% is rutile-type, and the particle diameter of titanium dioxide is 100-400nm.
2. the EVA for improving solar components efficient according to claim 1, it is characterized in that: described oxidation inhibitor is for being selected from three (2, the 4-di-tert-butyl-phenyl) phosphorous acid ester, distearyl tetramethylolmethane diphosphorous acid fat, [β-(3, the 5-di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol ester, β-(4-hydroxyl-3,5 di-tert-butyl-phenyls) the positive octadecanol ester of propionic acid, tricresyl phosphite (single nonyl benzene and dinonyl benzene mixed ester), one or more that reach in three (nonyl phenyl) phosphite mix.
3. the EVA for improving solar components efficient according to claim 2, it is characterized in that: described linking agent is superoxide, it is by being selected from 2,5-dimethyl-2, two (t-butyl peroxy) hexanes of 5-, 1,1-(two tert-butyl peroxide) 3,3,5-trimethyl-cyclohexane, one or more that reach in the t-butyl peroxy 2-ethylhexyl carbonic ether mix.
4. the EVA for improving solar components efficient according to claim 1, it is characterized in that: described photostabilizer is for being selected from hindered amines pair (1-octyloxies-2,2,6,6-tetramethyl--4-piperidyl) last of the ten Heavenly stems diester, two (2,2,6,6-tetramethyl--4-piperidyl) sebate, and poly-succinic (4 hydroxyls-2,2,6,6-tetramethyl--1 piperidines ethanol fat) one or more in mix.
5. the EVA for improving solar components efficient according to claim 1, it is characterized in that: the absorbing wavelength scope of described ESCALOL 567 is 280-340nm, its optimum weight part proportioning is 0.1-0.25 part.
6. the EVA for improving solar components efficient according to claim 1, it is characterized in that: the absorbing wavelength scope of described Octabenzone is 270-330nm, its optimum weight part proportioning is 0.1-0.25 part.
7. the EVA for improving solar components efficient according to claim 1, it is characterized in that: described silane coupling agent is for being selected from γ-aminopropyl triethoxysilane, γ-glycidyl ether oxygen propyl trimethoxy silicane, vinyltriethoxysilane, the 3-aminopropyl trimethoxysilane, and one or more mixing match in the vinyltrimethoxy silane form.
8. according to claim 1 to the described EVA for improving solar components efficient of 7 any one, it is characterized in that: described EVA is arranged in the sensitive side of solar components cell piece.
CN 201110361547 2011-11-15 2011-11-15 EVA (ethylene-vinyl acetate) for enhancing efficiency of solar module Expired - Fee Related CN102352067B (en)

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WO2014146317A1 (en) * 2013-03-22 2014-09-25 韩华新能源(启东)有限公司 Novel photovoltaic module
CN104419333A (en) * 2013-08-21 2015-03-18 晶科能源有限公司 Solar cell module and packaging film thereof
CN103642117B (en) * 2013-12-04 2016-04-13 苏州泰科尼光伏材料有限公司 EVA adhesive film of solar cell package and preparation method thereof
CN105802548B (en) * 2016-05-27 2017-10-31 苏州度辰新材料有限公司 A kind of white packaging adhesive film for being used for double glass photovoltaic modulies and preparation method thereof
CN107286449A (en) * 2017-05-18 2017-10-24 江苏东昇光伏科技有限公司 A kind of EVA material used for solar batteries and preparation method thereof

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