CN203639397U - Photovoltaic module packaging adhesive film with double-layer structure - Google Patents

Photovoltaic module packaging adhesive film with double-layer structure Download PDF

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Publication number
CN203639397U
CN203639397U CN201320656697.9U CN201320656697U CN203639397U CN 203639397 U CN203639397 U CN 203639397U CN 201320656697 U CN201320656697 U CN 201320656697U CN 203639397 U CN203639397 U CN 203639397U
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photovoltaic module
double
layer
adhesive film
ethylene
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CN201320656697.9U
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侯宏兵
周光大
桑燕
林建华
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Hangzhou First Applied Material Co Ltd
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Hangzhou First PV Material Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

The utility model provides a photovoltaic module packaging adhesive film with a double-layer structure. The photovoltaic module packaging adhesive film is formed by compounding an ethylene-vinyl acetate copolymer layer (inner layer) and a vinyl polymer layer (outer layer), wherein the ethylene-vinyl acetate copolymer layer and the vinyl polymer layer are both 0.1-1.0mm thick. The photovoltaic module packaging adhesive film with the double-layer structure, provided by the utility model, is suitable for packaging the back of a battery piece of a photovoltaic module or packaging a BIPV (Building Integrated Photovoltaics) module with a requirement for shading characteristics, incapable of affecting the generated power of the photovoltaic module and capable of solving performance problems such as high reflectivity, heat conductivity and the like of an adhesive film on the back of the battery piece and also meeting the requirement for the shading performance of the double-glass BIPV module.

Description

A kind of bilayer structure photovoltaic component encapsulating glued membrane
(1) technical field
The utility model relates to one and possesses double-deck photovoltaic component encapsulating glued membrane.
(2) background technology
Photovoltaic module meets the outdoor service requirements of decades-long, and the both sides up and down of playing the cell piece of opto-electronic conversion effect must encapsulate with soft macromolecular material ageing-resistant, strong sticky connection, and the common structure of photovoltaic module as shown in Figure 1.Except meeting ageing-resistant and adhesion characteristic, glued membrane A requires to possess high transmission rate characteristic, and glued membrane B needs to possess the characteristics such as high reflection, heat conduction, water vapor rejection, insulation.
The general Functional Requirement that meets glued membrane B by add functional filler or auxiliary agent method in the EVA of glued membrane B, but the design of this blending structure tends to make the coloured filler in glued membrane B composition in vacuum lamination process, to overflow into cell piece front surface in lamination process, the transmittance that arrives cell piece surface is reduced, thereby reduce photovoltaic module power.
Therefore,, during long-term photovoltaic module is produced in the past few years, the glued membrane A of levels and glued membrane B are generally by identical transparent vinyl vinyl acetate copolymer (EVA) composition.This Scheme Choice has effectively been avoided glued membrane A and the glued membrane B side reaction that homogeneity does not cause, has also solved the transmittance problem in cell piece front.But the performance requriements such as high reflection characteristic, heat conduction that cannot realize glued membrane B in transparent EVA material, causes battery component outdoor generating Efficiency Decreasing.On the other hand, when levels packaged material glued membrane A, glued membrane B are transparent material formation, cannot meet the requirement of two glass assemblies in the BIPV that has shading demand, sunlight can see through the gap of cell piece in assembly and inject in buildings.The common structure of two glass assemblies as shown in Figure 2.
(3) summary of the invention
The purpose of this utility model is to provide a kind of double-deck packaged material scheme, be mainly used in cell piece back side encapsulation or have the BIPV component package of shading characteristic requirement, both can realize the functional demands such as high reflection, heat conduction, shading, having avoided again functional stuffing to spill into cell piece surface affects component power.
The technical solution adopted in the utility model is:
A kind of photovoltaic component encapsulating glued membrane, described photovoltaic component encapsulating glued membrane is composited by ethylene-vinyl acetate copolymer layer (internal layer) and vinyl polymer layer (skin), described ethylene-vinyl acetate copolymer layer thickness is 0.1~1.0mm, and described vinyl polymer layer thickness is 0.1~1.0mm.
Described internal layer is made up of ethylene-vinyl acetate copolymer (EVA) and functional additive, and described skin is mainly made up of low cost vinyl polymer mixture and inorganic filler.
Described ethylene-vinyl acetate copolymer layer and vinyl polymer layer are compound in double-deck curtain coating co-extrusion mode.
Concrete, described internal layer and outer concrete formula following (in mass fraction):
Figure BDA0000400074490000021
The base material EVA that internal layer uses, its vinyl acetate content is 5%~35%, melting index is between 7~45.Can obtain by pressurization mass polymerization, free-radical polymerized mode.For improving the processibility of EVA, EVA particle of the present invention can be the mixture that two or more meet the EVA of above-mentioned requirements.In order to reduce the mobility of EVA in photovoltaic component encapsulating process, avoid the displacement of cell piece string in lamination process, internal layer EVA can preferentially select the EVA resin of low melt index as material of main part, and preferred molten index range is between 7~20g/10min.
For increasing the resistance to ultraviolet ability of internal layer and providing ultraviolet isolating function for cladding material, internal layer has added uv-absorbing agent and photostabilizer, and ultraviolet absorbers can be selected from least one in Whitfield's ointment based compound, benzo oxazinyl compound, benzophenone based compound and benzotriazole based compound.
Outer base material can be linear low density ethylene base co-polymer, comprises one or more in ethylene-butene copolymer, ethene-pentene copolymer, ethene-hexene copolymer, ethylene-octene copolymer, ethene-decene multipolymer.Described ethylene copolymer can be also polyvinyl alcohol or polyvinyl butyral acetal.Described outer field vinyl polymer also can increase some functional fillers, improve the dyestuff of color outward appearance as added to increase color, add its emission functions of increase such as titanium dioxide, by adding heat conductive filler as one or more the increased thermal conductivity energy in aluminum oxide, magnesium oxide, zinc oxide, aluminium nitride, boron nitride, silicon carbide.
In above-mentioned raw materials, described uv-absorbing agent can be one of following or two or more mixture wherein: ESCALOL 567,2-hydroxyl-4-4 methoxyl group-2 '-carboxyl benzophenone, 6,7 '-methylene-bis (2-methyl-4H, 3,1-benzoxazine)-4-ketone, 2,2 ', 4,4 '-tetrahydroxybenzophenone, 2-(2 '-hydroxy phenyl) benzotriazole, 2-(2 '-hydroxy-5-methyl base phenyl)-5-carboxybutyl ester benzotriazole, 2-(2 '-octadecyl oxygen base-3 ', 5 '-3,5-dimethylphenyl)-5-Methylbenzotriazole; Be preferably ESCALOL 567 or 6,7 '-methylene-bis (2-methyl-4H, 3,1-benzoxazine-4-ketone).
Described photostabilizer can be one of following or two or more mixture wherein: sebacic acid two-2, 2, 6, 6-tetramethyl piperidine alcohol ester, two-1-alkoxyl group-2 in the last of the ten Heavenly stems, 2, 6, 6-tetramethyl piperidine-4-alcohol sebate, succinic acid and 4-hydroxyl-2, 2, 6, the polymkeric substance of 6-tetramethyl--1-piperidine alcohols, N, N '-bis-(2, 2, 6, 6-tetramethyl--4-piperidyl)-1, 6-hexanediamine and 2, the chloro-6-6(4-morpholinyl of 4-bis-)-1, 3, the polymkeric substance of 5-triazine, two (1, 2, 2, 6, 6-pentamethyl--4-piperidyl)-sebate/methyl isophthalic acid, 2, 2, 6, 6-pentamethyl--4-piperidyl sebate compound, be preferably sebacic acid two-2,2,6,6-tetramethyl piperidine alcohol ester, succinic acid and 4-hydroxyl-2,2, the polymkeric substance of 6,6-tetramethyl--1-piperidine alcohols or two (1,2,2,6,6-pentamethyl--4-piperidyl)-sebate/methyl isophthalic acid, 2,2,6,6-pentamethyl--4-piperidyl sebate compound.
Described oxidation inhibitor can be one of following or two or more mixture wherein: 2,2 '-methylene radical-bis--(4-methyl-6-tert butyl) phenol, 2,2 '-methylene radical-bis--(4-ethyl-6-tertiary butyl) phenol, 1,3,5-tri-(the 4-tertiary butyl-3-hydroxyl-2,6-dimethyl benzene methyl)-1,3,5-triazine-2,4,6-(1H, 3H, 5H)-triketone, 3,5-di-t-butyl-4-hydroxy-benzoic acid cetyl ester, distearyl pentaerythrityl diphosphite, three (2,4-tert-butyl-phenyl) phosphorous acid ester, three (1,2,2,6-pentamethyl--4-4 piperidyl) phosphorous acid ester; Be preferably 2,2 '-methylene radical-bis--(4-methyl-6-tert butyl) phenol or 3,5-di-t-butyl-4-hydroxy-benzoic acid cetyl ester.
Described linking agent can be one of following or two or more mixture wherein: benzoyl peroxide, 2, 5-dimethyl-2, two (benzoyl the peroxide)-hexanes of 5-, 3, two (t-butyl peroxy) ethyl butyrates of 3-, adjacent, o-tert-pentyl-o-(2-ethylhexyl)-mono--peroxycarbonates, adjacent, the o-tertiary butyl-o-sec.-propyl-mono--peroxycarbonates, adjacent, the o-tertiary butyl-o-(2-ethylhexyl)-mono--peroxycarbonates, normal-butyl 4, 4-bis-(tert-butyl peroxide) valerate, 2, 5-dimethyl-2, two (the t-butyl peroxy)-hexanes of 5-, be preferably one of following: 2, 5-dimethyl-2, two (benzoyl the peroxide)-hexanes of 5-, adjacent, o-tert-pentyl-o-(2-ethylhexyl)-mono--peroxycarbonates, normal-butyl 4, 4-bis-(tert-butyl peroxide) valerate, adjacent, the o-tertiary butyl-o-sec.-propyl-mono--peroxycarbonates.
The beneficial effects of the utility model are mainly reflected in: the double-deck photovoltaic component encapsulating glued membrane of one described in the utility model, be applicable to the BIPV component package that the photovoltaic module cell piece back side encapsulated or had shading characteristic requirement, it neither can affect the generated output of photovoltaic module, can solve again the performance issue such as height reflection, heat conduction of cell piece back side glued membrane, meet again the opacifying property requirement of the two glass assemblies of BIPV simultaneously.
(4) accompanying drawing explanation
Fig. 1 is the common structure of photovoltaic module;
Fig. 2 is the common structure of two glass assemblies;
Fig. 3 is the utility model structural representation, and B1 layer is internal layer, and B2 layer is outer.
(5) embodiment
Below in conjunction with specific embodiment, the present invention is described further, but protection scope of the present invention is not limited in this:
Embodiment 1:
Structure is as shown in Figure 3: B1 is ethylene-vinyl acetate copolymer layer, and B2 is ethylenic copolymer layer.
Ethylene-vinyl acetate copolymer layer adopts the ethylene-vinyl acetate copolymer (EVA150 of du pont company) of vinyl acetate content 33%, add linking agent 2, 5-dimethyl-2, two (benzoyl the peroxide)-hexanes (lark prestige Science and Technology Ltd.) of 5-, oxidation inhibitor 2, 2 '-methylene radical-bis--(4-methyl-6-tert butyl) phenol (Nantong Xin Chang Chemical Co., Ltd.), uv-absorbing agent Octabenzone (UV531 of BASF Aktiengesellschaft), photostabilizer sebacic acid two-2, 2, 6, the functional additives such as 6-tetramethyl piperidine alcohol ester (BASF Aktiengesellschaft 770), this layer thickness is 0.3mm.Specifically composed as follows:
Concrete, described internal layer and outer concrete formula following (in mass fraction):
Ethylenic copolymer layer is with low cost ethylenic copolymer, functional filler, linking agent and oxidation inhibitor composition, ethylenic copolymer is ethylene-butene copolymer (POE5061 of Exxon Mobil company), inorganic filler is titanium dioxide, linking agent is the peroxidation 2 ethyl hexanoic acid tert-butyl ester (A Kema chemical company), oxidation inhibitor is 2,2 '-methylene radical-bis--(4-methyl-6-tert butyl) phenol (Nantong Xin Chang Chemical Co., Ltd.), this layer thickness is 0.2mm.Concrete formula is as follows:
Figure BDA0000400074490000062
This double-deck photovoltaic component encapsulating glued membrane adopts the method for double-deck curtain coating co-extrusion to make.
Double-deck solar cell glued membrane described in the utility model, is applicable to photovoltaic module cell piece back side encapsulation or has the BIPV component package of shading characteristic requirement.It neither can affect the generated output of photovoltaic module, can solve again the demands such as the height reflection, heat conduction, opacifying property of cell piece back side glued membrane.
The foregoing is only embodiment of the present utility model; but protection domain of the present utility model is not limited to this; any those of ordinary skill in the art are in the disclosed technical scope of the utility model; the variation that can expect without creative work or replacement, within all should being encompassed in protection domain of the present utility model.Therefore, protection domain of the present utility model should be as the criterion with the protection domain that claims were limited.

Claims (2)

1. a bilayer structure photovoltaic component encapsulating glued membrane, it is characterized in that described photovoltaic component encapsulating glued membrane is composited by ethylene-vinyl acetate copolymer layer and vinyl polymer layer, described ethylene-vinyl acetate copolymer layer thickness is 0.1~1.0mm, and described vinyl polymer layer thickness is 0.1~1.0mm.
2. photovoltaic component encapsulating glued membrane as claimed in claim 1, is characterized in that described ethylene-vinyl acetate copolymer layer and vinyl polymer layer are compound in double-deck curtain coating co-extrusion mode.
CN201320656697.9U 2013-10-22 2013-10-22 Photovoltaic module packaging adhesive film with double-layer structure Expired - Lifetime CN203639397U (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104356968A (en) * 2014-11-12 2015-02-18 南京红宝丽新材料有限公司 Double-layer solar cell module packaging adhesive film and preparation method thereof
CN104538471A (en) * 2014-12-12 2015-04-22 常州六合新能源有限公司 Multi-layer packaging material used for solar module and preparation technology and device thereof
CN105505242A (en) * 2016-01-20 2016-04-20 杭州索康博能源科技有限公司 Composite EVA (ethylene-vinyl acetate) adhesive film for solar photovoltaic packaging and preparation method thereof
CN106960888A (en) * 2017-03-03 2017-07-18 杭州福斯特应用材料股份有限公司 A kind of high reflection gain-type photovoltaic encapsulation glued membrane and purposes
CN107556931A (en) * 2017-09-04 2018-01-09 常州斯威克光伏新材料有限公司 Eutectic refers to the compound white photovoltaic glued membranes of EVA
CN111454668A (en) * 2020-04-13 2020-07-28 杭州福斯特应用材料股份有限公司 Co-extrusion adhesive film, solar cell module and double-layer glass
WO2020224031A1 (en) * 2019-05-06 2020-11-12 中山瑞科新能源有限公司 Bipv module
CN112321933A (en) * 2020-11-05 2021-02-05 苏州赛伍应用技术股份有限公司 Heat-conducting packaging adhesive film and preparation method and application thereof
CN114032040A (en) * 2021-11-04 2022-02-11 东方日升新能源股份有限公司 Composite adhesive film, preparation method thereof and photovoltaic module

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104356968A (en) * 2014-11-12 2015-02-18 南京红宝丽新材料有限公司 Double-layer solar cell module packaging adhesive film and preparation method thereof
CN104538471A (en) * 2014-12-12 2015-04-22 常州六合新能源有限公司 Multi-layer packaging material used for solar module and preparation technology and device thereof
CN105505242A (en) * 2016-01-20 2016-04-20 杭州索康博能源科技有限公司 Composite EVA (ethylene-vinyl acetate) adhesive film for solar photovoltaic packaging and preparation method thereof
CN106960888A (en) * 2017-03-03 2017-07-18 杭州福斯特应用材料股份有限公司 A kind of high reflection gain-type photovoltaic encapsulation glued membrane and purposes
WO2018157640A1 (en) 2017-03-03 2018-09-07 杭州福斯特应用材料股份有限公司 Highly reflective gain type photovoltaic packaging adhesive film and usage
CN106960888B (en) * 2017-03-03 2018-10-16 杭州福斯特应用材料股份有限公司 A kind of high reflection gain-type photovoltaic encapsulation glued membrane and purposes
CN107556931A (en) * 2017-09-04 2018-01-09 常州斯威克光伏新材料有限公司 Eutectic refers to the compound white photovoltaic glued membranes of EVA
WO2020224031A1 (en) * 2019-05-06 2020-11-12 中山瑞科新能源有限公司 Bipv module
CN111454668A (en) * 2020-04-13 2020-07-28 杭州福斯特应用材料股份有限公司 Co-extrusion adhesive film, solar cell module and double-layer glass
CN111454668B (en) * 2020-04-13 2022-04-15 杭州福斯特应用材料股份有限公司 Co-extrusion adhesive film, solar cell module and double-layer glass
CN112321933A (en) * 2020-11-05 2021-02-05 苏州赛伍应用技术股份有限公司 Heat-conducting packaging adhesive film and preparation method and application thereof
CN114032040A (en) * 2021-11-04 2022-02-11 东方日升新能源股份有限公司 Composite adhesive film, preparation method thereof and photovoltaic module

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