CN102272213A - 阻燃材料和具有包含该阻燃材料的线缆外皮的线缆 - Google Patents

阻燃材料和具有包含该阻燃材料的线缆外皮的线缆 Download PDF

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CN102272213A
CN102272213A CN2010800043219A CN201080004321A CN102272213A CN 102272213 A CN102272213 A CN 102272213A CN 2010800043219 A CN2010800043219 A CN 2010800043219A CN 201080004321 A CN201080004321 A CN 201080004321A CN 102272213 A CN102272213 A CN 102272213A
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A·帕柳卡
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    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
    • C08K3/016—Flame-proofing or flame-retarding additives
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20—Oxides; Hydroxides
    • C08K3/22—Oxides; Hydroxides of metals
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00—Use of pretreated ingredients
    • C08K9/04—Ingredients treated with organic substances
    • C08K9/06—Ingredients treated with organic substances with silicon-containing compounds
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04—Homopolymers or copolymers of ethene
    • C08L23/08—Copolymers of ethene
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/441—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29—Protection against damage caused by extremes of temperature or by flame
    • H01B7/295—Protection against damage caused by extremes of temperature or by flame using material resistant to flame
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00—Specific properties of additives
    • C08K2201/014—Additives containing two or more different additives of the same subgroup in C08K

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  • Health & Medical Sciences (AREA)
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  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Insulated Conductors (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Inorganic Insulating Materials (AREA)

Abstract

本发明公开一种阻燃材料，所述阻燃材料包含一种聚合物和至少两种高纯度细沉淀Al(OH)3阻燃填料，其特征在于，一种填料在分离时具有另一种填料至少130％的比表面积；例如，第一Al(OH)3填料在分离时具有4至8m2/g的比表面积(理想地在6至8m2/g之间)，第二Al(OH)3填料在分离时具有8至14m2/g的比表面积(理想地在10至12m2/g之间)。

Description

阻燃材料和具有包含该阻燃材料的线缆外皮的线缆
本发明涉及阻燃材料和包含阻燃材料的线缆外皮。
已知高纯度细沉淀氢氧化铝Al(OH)3作为线缆外皮的阻燃填料的应用。另外，此类填料可以购得，包括作为Martinal
Figure BPA00001403385500011
OL-111/LE、OL-107/LE、OL-104/LE、OL-104/A和OL-107/A从AlbemarleCorporation
Figure BPA00001403385500012
购得的那些填料。在以上这些填料中，OL-104/A和OL-107/A经过乙烯基硅烷处理。
根据本发明，提供了一种阻燃材料，所述阻燃材料包含一种聚合物和至少两种高纯度细沉淀Al(OH)3阻燃填料，其特征在于，一种填料在分离时具有另一种填料至少130％的比表面积；例如，第一Al(OH)3填料在分离时具有4至8m2/g的比表面积(理想地在6至8m2/g之间)而第二Al(OH)3填料在分离时具有8至14m2/g的比表面积(理想地在10至12m2/g之间)。
不希望受任何理论约束，相信填料比表面积越高，与聚合物链的物理相互作用的机会越大(反之亦然)，这导致积极的分散和优良的物理性质。然而，对于非常高的比表面积-为优良的阻燃性所需，与聚合物链的物理相互作用变得太强，这降低弹性和冷弯曲性能。发明人认识到，通过使用包含具有不同比表面积的填料的组合的材料，可产生不可预期的协同作用，从而保持优良的阻燃性水平(例如，符合ULVW-1燃烧性试验)，同时还保持优良的物理性能(例如，强度大于10Mpa，伸长接近200％，等级领先的冷弯曲性能(class leading coldbending performance))。
第二Al(OH)3填料在分离时可具有第一Al(OH)3填料至少150％的比表面积。另外，第一Al(OH)3填料可经受乙烯基-硅烷处理，并且，其中第二Al(OH)3填料不经受如此处理。这些措施似乎增强前述协同作用。
第一填料与第二填料之比优选在1∶1.27和1∶1.67之间，更优选在1∶1.37和1∶1.57之间，理想地为1∶1.47。
材料中第一填料和第二填料的组合含量优选在50％和70％之间，更优选在55％和65％之间，理想地为60％。
第一Al(OH)3填料优选为上述Martinal 107A。
第二Al(OH)3填料优选为上述Martinal 111LE。
现在仅以例示的方式参考附图来描述本发明的实施方案。
根据本发明，提供了一种线缆，所述线缆包括具有阻燃材料的线缆外皮，所述阻燃材料包含30％低密度聚乙烯共聚物、24％经乙烯基-硅烷处理的Martinal OL-107A和36％未处理的Martinal OL-111/LE。诸如抗氧化剂和着色剂的常规添加剂组成其余部分。
上述材料可通过如下方法制备：将粒状聚合物加热到120至140℃之间，随后，使用混合机(常用混合设备)使经塑炼的聚合物与第一Martinal OL-107A混合，然后与Martinal OL-111/LE混合。

Claims (16)

1.一种阻燃材料，所述阻燃材料包含：
-聚合物；和
-至少两种高纯度细沉淀Al(OH)3阻燃填料，一种填料在分离时具有另一种填料至少130％的比表面积。
2.一种阻燃材料，所述阻燃材料包含：
-聚合物；和
-至少两种高纯度细沉淀Al(OH)3阻燃填料，
其特征在于，第一Al(OH)3填料在分离时具有4至8m2/g的比表面积而第二Al(OH)3填料在分离时具有8至14m2/g的比表面积。
3.权利要求2的材料，其中，所述第一Al(OH)3填料在分离时具有6至8m2/g的比表面积。
4.权利要求2或3的材料，其中，所述第二Al(OH)3填料在分离时具有10至12m2/g的比表面积。
5.前述权利要求中任一项的材料，其中，所述第二Al(OH)3填料在分离时具有所述第一Al(OH)3填料至少150％的比表面积。
6.前述权利要求中任一项的材料，其中，所述第一Al(OH)3填料经受乙烯基-硅烷处理，并且其中，所述第二Al(OH)3填料不经受如此处理。
7.前述权利要求中任一项的材料，其中，所述第一填料与所述第二填料之比为1∶1.27至1∶1.67。
8.权利要求7的材料，其中，所述第一填料与所述第二填料之比为1∶1.37至1∶1.57。
9.权利要求7的材料，其中，所述第一填料与所述第二填料之比为1∶1.47。
10.前述权利要求中任一项的材料，其中，所述材料中的所述第一填料和所述第二填料的组合含量为50％至70％。
11.权利要求10的材料，其中，所述材料中的所述第一填料和所述第二填料的组合含量为55％至65％。
12.权利要求10的材料，其中，所述材料中的所述第一填料和所述第二填料的组合含量为60％。
13.前述权利要求中任一项的材料，其中，所述第一填料为Martinal 107A。
14.前述权利要求中任一项的材料，其中，所述第二填料为Martinal 111LE。
15.前述权利要求中任一项的材料，其中，所述聚合物为低密度聚乙烯共聚物或其掺和物。
16.一种线缆，所述线缆具有包含前述权利要求中任一项的材料的线缆外皮。
CN201080004321.9A 2009-01-07 2010-01-04 阻燃材料和具有包含该阻燃材料的线缆外皮的线缆 Expired - Fee Related CN102272213B (zh)

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GB0900092.8 2009-01-07
GB0900092.8A GB2466921B (en) 2009-01-07 2009-01-07 Flame retardant material and a cable having a cable sheath composed of the same
PCT/GB2010/050002 WO2010079348A1 (en) 2009-01-07 2010-01-04 Flame retardant material and a cable having a cable sheath composed of the same

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US4251430A (en) * 1977-12-22 1981-02-17 Imperial Chemical Industries Limited Fire resistant additive for hardenable resin compositions
US4671896A (en) * 1984-08-14 1987-06-09 Fujikura Ltd. Flame-retardant composition and flame-retardant cable using same
CN1513905A (zh) * 2002-10-16 2004-07-21 ɰ���޼� 阻燃性聚合物组合物
US20070082996A1 (en) * 2004-04-15 2007-04-12 Thomas Dittmar Flame-retardant filler for plastics
WO2009042387A1 (en) * 2007-09-24 2009-04-02 Dow Global Technologies Inc. Moisture-curable compositions, and a process for making the compositions

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GB2010855B (en) * 1977-12-22 1982-03-03 Ici Ltd Fire resistant additive for hardenable resin compositions
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GB8727588D0 (en) * 1987-11-25 1987-12-31 Bicc Plc Elastomeric compositions
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GB9023188D0 (en) * 1990-10-24 1990-12-05 Bicc Plc Polymer compositions
JP5010072B2 (ja) * 2000-07-17 2012-08-29 昭和電工株式会社 樹脂充填用水酸化アルミニウム粉体及びそれを用いてなる樹脂組成物
US6786964B2 (en) * 2000-07-17 2004-09-07 Showa Denko Kabushiki Kaisha Fine particle of aluminum hydroxide for filling resin and resin composition using the same
JP2003313431A (ja) * 2002-04-26 2003-11-06 Showa Denko Kk 熱伝導性樹脂組成物、シートそれらを用いた電子部品、半導体装置、表示装置およびプラズマディスプレイパネル
US8029704B2 (en) * 2005-08-25 2011-10-04 American Thermal Holding Company Flexible protective coating
JP4979937B2 (ja) * 2005-12-26 2012-07-18 昭和電工株式会社 人造大理石用エポキシ樹脂組成物および人造大理石の製造方法

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4251430A (en) * 1977-12-22 1981-02-17 Imperial Chemical Industries Limited Fire resistant additive for hardenable resin compositions
US4671896A (en) * 1984-08-14 1987-06-09 Fujikura Ltd. Flame-retardant composition and flame-retardant cable using same
CN1513905A (zh) * 2002-10-16 2004-07-21 ɰ���޼� 阻燃性聚合物组合物
US20070082996A1 (en) * 2004-04-15 2007-04-12 Thomas Dittmar Flame-retardant filler for plastics
WO2009042387A1 (en) * 2007-09-24 2009-04-02 Dow Global Technologies Inc. Moisture-curable compositions, and a process for making the compositions

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CN102272213B (zh) 2015-06-24
GB2466921B (en) 2013-06-05
US20110269888A1 (en) 2011-11-03
JP2012514677A (ja) 2012-06-28
CA2748880A1 (en) 2010-07-15
EP2385965A1 (en) 2011-11-16
GB2466921A (en) 2010-07-14
EP2385965B1 (en) 2018-08-08
GB0900092D0 (en) 2009-02-11
WO2010079348A1 (en) 2010-07-15

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