CN102259757A - Automatic material identification warehousing system and material warehousing method thereof - Google Patents
Automatic material identification warehousing system and material warehousing method thereof Download PDFInfo
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- CN102259757A CN102259757A CN2011102190651A CN201110219065A CN102259757A CN 102259757 A CN102259757 A CN 102259757A CN 2011102190651 A CN2011102190651 A CN 2011102190651A CN 201110219065 A CN201110219065 A CN 201110219065A CN 102259757 A CN102259757 A CN 102259757A
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Abstract
The invention relates to an automatic material identification warehousing system. The system comprises a rail, a bin arranged on the rail, a material provided with an information identification code, a material identification unit for identifying the information identification code of the material, a data storage unit in which the information identification code of the material and a corresponding bin number are stored, and a control unit, wherein the control unit compares the information identification code with data prestored in the data storage unit after receiving the information identification code, finds the bin number corresponding to the information identification code of the material, and controls a bin control mechanism to drive the bin to rotate, so that the bin with the number rotates to a material inlet, and the material is loaded into the bin. The automatic material identification warehousing system solves the technical problem that a product cannot be automatically classified or warehoused, manual unloading is needed, manpower is consumed, and an error is easily caused in an intelligent warehousing system in the prior art and the technical problem that an automatic loading and unloading mechanism is provided with a sensor to cause high cost and is inconvenient to implement in the prior art, and can automatically classify and warehouse the product.
Description
Technical field
The present invention relates to a kind of material automatic recognition system, the material in specifically a kind of industrial warehousing system is discerned warehousing system and device automatically.
Background technology
Storage is meant by the warehouse commodity or article is stored and the behavior of taking care of, storage is the comprehensive place of concentrated reflection factory goods and materials activity situation, be connect to produce, supply, the transhipment station sold, play important booster action to promoting to produce, raising the efficiency.Because product category is various in the warehouse, in the warehouse-in process, need sort multiple article, stores each self-corresponding position into, owing to can't accurately recognize behind some article packing, artificial letter sorting not only takes time and effort, and also makes a mistake easily, causes damage.
For this reason, a kind of intelligent warehousing system is disclosed among the Chinese patent literature CN101866448A, comprise electronic tag, read write line and application system and connection line, described application system is made up of following system: data management system, the warehouse-in system, cart type intelligence check system, move storehouse system and outbound system, above-mentioned each subsystem connects into by connection line, described data management system, the control step of warehouse-in system is: a, described data management system is responsible for typing commodity or material information, and make RFID electronic tag one to one, the relevant information of electronic tag corresponding product is granted warehouse-in if information is correctly pasted the RFID electronic tag; B, labeled goods are by the warehouse gate read write line; C, warehouse-in article are presented on the LED display of data management system, show the shelf location of these article simultaneously, the corresponding increase of quantity meeting in the data bank; If the wrong information of e then shows other colors, prompting the warehouse keeper verify; F, warehouse keeper are discharged to goods the storage location of appointment as indicated, and warehouse-in finishes.In this technical scheme, though the warehouse-in article are classified by label, in the warehouse-in data management, avoided mistake, but when the warehouse-in unload items, still need the people for being unloaded to assigned address, not only also there is the artificial problem that unloads wrong place and cause article to be obscured in labor intensive, and causes damage.
A kind of automatic selection charging and discharging mechanism of endless apron is disclosed among the Chinese patent literature CN201109639Y, comprise annular endless apron and dolly, also comprise the sensor heading code I and the sensor heading code II that are separately positioned on the different dollies, workpiece sensor, dolly sensor I, dolly sensor II, the PLC automatic recognition system, in this technical scheme, by the automatic sensing recognition component, automatically discern workpiece or material, automatically select loading and unloading, but the automatic identification in this technical scheme is discerned by the workpiece sensor that is arranged on the workpiece, need on all article, workpiece sensor be set, and each dolly also needs independent sensor to demarcate, cost is higher for miscellaneous product, realize complicated, automatically can only realize carrying after the identification, also can't classification and storage, be difficult in warehousing system, using.
Summary of the invention
For this reason, technical matters to be solved by this invention be intelligent warehousing system of the prior art can not realize product classify automatically warehouse-in, needs manually unloading, labor intensive, make a mistake easily, automatic loading and unloading mechanism of the prior art use sensor cause cost higher, realize the problem of inconvenience, discern warehousing system automatically thereby propose can classify the automatically material of warehouse-in of a kind of product.
For solving the problems of the technologies described above, a kind of material of the present invention is discerned warehousing system automatically, comprising:
Track, described track is provided with material inlet;
Feed bin, described feed bin are arranged on the described track more than one, and each feed bin is provided with the feed bin numbering, and described orbital cycle motion makes the inlet of each feed bin aim at material inlet to described feed bin in the effect lower edge of feed bin control mechanism;
Material, described material is provided with message identification code, and described material is arranged on described material inlet place;
The material diagnosis unit, described material diagnosis unit are arranged on described material inlet place, discern and send the message identification code on the described material;
Data storage cell stores the message identification code of described material and the data sheet of feed bin cooresponding with it numbering;
Control unit, described control unit receives the message identification code that described material diagnosis unit send, search in the data sheet in described data storage cell and the cooresponding feed bin numbering of described message identification code, sending controling instruction feed hopper control mechanism then, make it drive described feed bin and rotate, the feed bin inlet that will have described feed bin numbering is aimed at described material inlet.
The entrance of feed bin is provided with door, described door is provided with door-opening mechanism, described door-opening mechanism comprises a cylinder, described cylinder is arranged on the S. A., the piston of described cylinder is connected with a guide rod, the end of described guide rod is provided with hook, and described hook is used to articulate the handle of described door.
Also comprise read out instrument, described read out instrument links to each other with described control unit, shows the title of the state and the material to be added of described feed bin.
Described track is an annular.
The door of described feed bin is greater than described material inlet.
The number of described feed bin is 2-50.
The number of described feed bin is 32.
Described message identification code is a bar code, and described material diagnosis unit comprise bar code scanner.
A kind of material is discerned the materiel warehouse-in method of warehousing system automatically, may further comprise the steps:
(1) material that is provided with message identification code is delivered to described material inlet through transmission path, the described material diagnosis unit that are arranged on described material inlet place are discerned the message identification code on the described material, send the message identification code after the identification to described control unit;
(2) described control unit receives the message identification code that described material diagnosis unit send, and searches in the data sheet of described data storage cell and the cooresponding feed bin numbering of described message identification code, sending controling instruction feed hopper control mechanism then;
(3) described feed bin control mechanism drives described feed bin along described orbit rotation, stops operating when the feed bin inlet with described feed bin numbering is aimed at described material inlet;
(4) material that is arranged on described material inlet place enters in the described feed bin by the feed bin inlet, when next mass transport during to described material inlet, and repeating step (1)-step (4).
In described step (3), described feed bin entrance is provided with door, described door is provided with door-opening mechanism, the process of door that described door-opening mechanism is opened described feed bin is as follows: described guide rod is flexible under the effect of piston, make the handle on described hook and the described door articulate, the piston retraction of described cylinder then, described cylinder rotates along described S. A. simultaneously, described guide rod shrinks, and drives door and opens; In described step (4), after material entered described feed bin by described feed bin inlet, described door-opening mechanism was closed the door of described feed bin.
Technique scheme of the present invention has the following advantages compared to existing technology,
(1) material of the present invention is discerned warehousing system and method automatically, described material is discerned the warehousing system system automatically and is comprised track, feed bin in orbit is set, be provided with the material of message identification code, be used to discern the material diagnosis unit of material message identification code, store the message identification code and the data storage cell of corresponding feed bin numbering and the control unit of control material identification warehouse-in of material; Described material is discerned the materiel warehouse-in method of warehousing system automatically for working as mass transport to the material inlet place, message identification code on the material is read by described material diagnosis unit, send to described control unit, described control unit receive behind this message identification code with data storage cell in the data contrast of pre-stored, find the cooresponding feed bin numbering of this material information heading code, control the feed bin control mechanism then and drive the feed bin rotation, make feed bin turn to the material inlet place with this numbering, material is packed in the described feed bin, so just finish the warehouse-in process of material by automatic identification, the loss that has made a mistake and caused when having avoided thinking loading, also reduced manpower, having improved the efficient and the accuracy rate of product classification warehouse-in, be particularly useful for miscellaneous product warehousing process, is a kind of industrial preferably material flows automation system.
(2) material of the present invention is discerned warehousing system automatically, in order to guarantee the safety of material in the feed bin, entrance at described feed bin is provided with door, door can be controlled opening and closing when making product inlet, and described door is provided with door-opening mechanism, and described door-opening mechanism comprises a cylinder, described cylinder is arranged on the S. A., the piston of described cylinder is connected with a guide rod, and the end of described guide rod is provided with hook, and described hook is used to articulate the handle of described door; The process of door that described door-opening mechanism is opened described feed bin is as follows: when opening the door, described guide rod is flexible under the effect of piston, make the handle on described hook and the described door articulate, the piston retraction of described cylinder then, described cylinder rotates along described S. A. simultaneously, described guide rod rotates and shrinks, the drive door is opened, owing to cylinder is arranged on the S. A., and can be when opening the door with rotation axis oscillating, guarantee that door has enough apertures, is convenient to the material of packing into.
(3) material of the present invention is discerned warehousing system automatically, and described track is an annular, has been convenient to feed bin in described track cocycle campaign, has improved the efficient that feed bin is automatically brought to desired location, has just improved the warehouse-in efficiency of material.
(4) material of the present invention is discerned warehousing system automatically, and the door of described feed bin has made things convenient for described material to enter in the described feed bin greater than described material inlet, the inaccurate generation that causes material can not fall into the situation of feed bin of blanking when having avoided warehouse-in.
(5) material of the present invention is discerned warehousing system automatically, and the number of described feed bin is 2-50, and preferred 32, the number of feed bin also can be set according to the kind of article, satisfy demand concrete under the different situations.
(6) material of the present invention is discerned warehousing system automatically, described message identification code is a bar code, described material diagnosis unit comprise bar code scanner, the set-up mode of bar code is simple, be convenient to be arranged in the external packing of product, can accurately discern by bar code scanner during identification, identification mode is simple, the accuracy height.
Description of drawings
For the easier quilt of content of the present invention is clearly understood, below according to a particular embodiment of the invention and in conjunction with the accompanying drawings, the present invention is further detailed explanation, wherein
Fig. 1 is the feed bin scheme drawing that material of the present invention is discerned warehousing system automatically;
Fig. 2 is the constructional drawing that material of the present invention is discerned an embodiment of warehousing system automatically;
Fig. 3 is the constructional drawing that material of the present invention is discerned another embodiment of warehousing system automatically;
Fig. 4 is the materiel warehouse-in diagram of circuit that material of the present invention is discerned warehousing system automatically;
Fig. 5 is the door-opening mechanism scheme drawing that material of the present invention is discerned warehousing system automatically.
Reference numeral is expressed as among the figure: 1-door, 2-cylinder, 3-S. A., 4-piston, 5-guide rod, 6-hook, 7-handle.
The specific embodiment
Provide material of the present invention below and discern a concrete embodiment of warehousing system automatically, material of the present invention is discerned warehousing system automatically, comprise track, track is arranged to annular herein, as shown in Figure 1, also can according to concrete environment and the space be set to square or other shapes, described track is provided with material inlet, described material inlet can connect the conveyer that transmits material such as belt conveyor etc., with the mass transport that is provided with message identification code position so far, the selector bar font code is the heading code of material in the present embodiment, and the scan code that also can select other types is (as the infrared scan sign indicating number, IC information code etc.).The material diagnosis unit are arranged on the material inlet place, and material diagnosis unit herein comprise bar code scanner, read the information and the transmission of described material bar code.Described track is provided with feed bin, the number of feed bin is provided with according to the kind of material, be traditionally arranged to be 2-50, be set to 32 herein, consistent with the kind of material, each feed bin is provided with the feed bin numbering, and the orbital cycle motion as described in the effect lower edge of feed bin control mechanism (as motor) of described feed bin makes the inlet of each feed bin aim at material inlet.Store the bar code information of 32 kinds of materials and the data sheet of feed bin cooresponding numbering in the data storage cell in advance with it, control unit receives the bar code information that described material diagnosis unit measure, in the data sheet of described data storage cell, find its cooresponding feed bin numbering, sending controling instruction feed hopper control mechanism then, making it drive described feed bin rotates, the feed bin inlet that will have described feed bin numbering is aimed at described material inlet, and the constructional drawing that described material is discerned warehousing system automatically as shown in Figure 2.
In the present embodiment, for the ease of materiel warehouse-in, described feed bin inlet is greater than described material inlet; In order to guarantee the safety of feed bin materials inside, be provided with door 1 in the entrance of feed bin, described door 1 is provided with door-opening mechanism, described door-opening mechanism comprises a cylinder 2, described cylinder 2 is arranged on the S. A. 3, the piston 4 of described cylinder 2 is connected with a guide rod 5, and the end of described guide rod 5 is provided with hook 6, and described hook 6 is used to articulate the handle 7 of described door 1.When mass transport is come, observe for convenience, also be provided with read out instrument, can be installed in the top of circular orbit, understand As-Is for the user, described read out instrument links to each other with described control unit, the title that shows the state and the material to be added of described feed bin, as shown in Figure 3.
The materiel warehouse-in method that the described material of present embodiment is discerned warehousing system automatically is as follows:
(1) material that is provided with bar code is delivered to described material inlet through transmission path, the bar code scanner that is arranged on the described material diagnosis unit at described material inlet place is discerned the bar code on the described material, send the bar code after the identification to described control unit, bar code scanner is herein communicated by letter by RS232, described control unit is realized by the PLC controller, described PLC provides RS485 communication, therefore being provided with RS232 between described bar code scanner and the described PLC controller changes the RS485 module, the conversion that realizes signal with communicate by letter;
(2) described control unit receives the bar code that described material diagnosis unit send, and searches in the data sheet of described data storage cell and the cooresponding feed bin numbering of described bar code, sending controling instruction feed hopper control mechanism then;
(3) described feed bin control mechanism drives described feed bin along described orbit rotation, when aiming at described material inlet, the feed bin inlet with described feed bin numbering stops operating, described door-opening mechanism is opened the door 1 of described feed bin, be that described guide rod 5 is flexible under the effect of piston 4, make the handle 7 on described hook 6 and the described door 1 articulate, the piston 4 of described then cylinder 2 shrinks, described cylinder 2 is along described S. A. 3 rotations simultaneously, described guide rod 5 shrinks, driving door 1 opens, and guarantee that door 1 has enough apertures, material can enter smoothly, as shown in Figure 5; In this step, can discern the feed bin position, after initial position is fixing, obtain the particular location of each feed bin by rolling counters forward by the mode that initial position is set;
(4) material that is arranged on described material inlet place enters in the described feed bin by the feed bin inlet, and described door-opening mechanism is closed the door 1 of described feed bin, when next mass transport during to described material inlet, and repeating step (1)-step (4).
In above-mentioned steps, when bar code scanner scans for the first time, the electric motor starting of feed bin, arrive the feed bin initial position up to for the first time, motor stops then, delay time 3 second rear motor start once more, up to the cooresponding feed bin of the bar code that finds and scan, motor stops then, opens door 1.If bar code scanner is not first scanning, then direct starter motor, until the cooresponding feed bin of the bar code that finds and scan, motor stops then, opens feed bin door 1, and diagram of circuit is as shown in Figure 4.Like this, described feed bin is under the effect of PLC controller, according to the material type that transports, in orbit cooresponding feed bin is rotated to the material inlet material of packing into, realize the automatic identification and the automatic warehouse-in of material, reduced manpower, avoided the mistake of thinking that unloading produces, having improved materiel warehouse-in efficient, is a kind of efficient height, material that accuracy is good discerns warehousing system automatically.
Obviously, the foregoing description only is for example clearly is described, and is not the qualification to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here need not also can't give exhaustive to all embodiments.And conspicuous variation of being extended out thus or change still are among the protection domain of the invention.
Claims (10)
1. a material is discerned warehousing system automatically, it is characterized in that, comprising:
Track, described track is provided with material inlet;
Feed bin, described feed bin are arranged on the described track more than one, and each feed bin is provided with the feed bin numbering, and described orbital cycle motion makes the inlet of each feed bin aim at material inlet to described feed bin in the effect lower edge of feed bin control mechanism;
Material, described material is provided with message identification code, and described material is arranged on described material inlet place;
The material diagnosis unit, described material diagnosis unit are arranged on described material inlet place, discern and send the message identification code on the described material;
Data storage cell stores the message identification code of described material and the data sheet of feed bin cooresponding with it numbering;
Control unit, described control unit receives the message identification code that described material diagnosis unit send, search in the data sheet in described data storage cell and the cooresponding feed bin numbering of described message identification code, sending controling instruction feed hopper control mechanism then, make it drive described feed bin and rotate, the feed bin inlet that will have described feed bin numbering is aimed at described material inlet.
2. material according to claim 1 is discerned warehousing system automatically, it is characterized in that: the entrance of feed bin is provided with door, described door is provided with door-opening mechanism, described door-opening mechanism comprises a cylinder, described cylinder is arranged on the S. A., the piston of described cylinder is connected with a guide rod, and the end of described guide rod is provided with hook, and described hook is used to articulate the handle of described door.
3. material according to claim 1 and 2 is discerned warehousing system automatically, it is characterized in that: also comprise read out instrument, described read out instrument links to each other with described control unit, shows the title of the state and the material to be added of described feed bin.
4. material according to claim 3 is discerned warehousing system automatically, it is characterized in that: described track is annular.
5. discern warehousing system automatically according to the described material of claim 1-4, it is characterized in that: described feed bin inlet is greater than described material inlet.
6. discern warehousing system automatically according to the described material of claim 1-5, it is characterized in that: the number of described feed bin is 2-50.
7. material according to claim 6 is discerned warehousing system automatically, it is characterized in that: the number of described feed bin is 32.
8. discern warehousing system automatically according to the described material of claim 1-7, it is characterized in that: described message identification code is a bar code, and described material diagnosis unit comprise bar code scanner.
9. the described material of claim 1-8 is discerned the materiel warehouse-in method of warehousing system automatically, may further comprise the steps:
(1) material that is provided with message identification code is delivered to described material inlet through transmission path, the described material diagnosis unit that are arranged on described material inlet place are discerned the message identification code on the described material, send the message identification code after the identification to described control unit;
(2) described control unit receives the message identification code that described material diagnosis unit send, and searches in the data sheet of described data storage cell and the cooresponding feed bin numbering of described message identification code, sending controling instruction feed hopper control mechanism then;
(3) described feed bin control mechanism drives described feed bin along described orbit rotation, stops operating when the feed bin inlet with described feed bin numbering is aimed at described material inlet;
(4) material that is arranged on described material inlet place enters in the described feed bin by the feed bin inlet, when next mass transport during to described material inlet, and repeating step (1)-step (4).
10. materiel warehouse-in method according to claim 9, it is characterized in that: in described step (3), described feed bin entrance is provided with door, described door is provided with door-opening mechanism, and the process of door that described door-opening mechanism is opened described feed bin is as follows: described guide rod is flexible under the effect of piston, makes that the handle on described hook and the described door articulates, the piston retraction of described cylinder then, described cylinder rotates along described S. A. simultaneously, and described guide rod shrinks, and drives door and opens; In described step (4), after material entered described feed bin by described feed bin inlet, described door-opening mechanism was closed the door of described feed bin.
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| CN102968711A (en) * | 2012-12-10 | 2013-03-13 | 哈尔滨师范大学 | Intelligent warehouse management system for internet of things |
| CN104386406A (en) * | 2014-10-27 | 2015-03-04 | 深圳市派友世纪电子商务有限公司 | Automatic warehouse control system and method |
| CN104386438A (en) * | 2014-09-28 | 2015-03-04 | 上海千带机电工程有限公司 | Small material automatic storing and transporting method |
| CN104925445A (en) * | 2015-06-24 | 2015-09-23 | 上海观谷科技有限公司 | Injection medicine output system |
| CN105197500A (en) * | 2015-09-07 | 2015-12-30 | 芜湖蓝博塑胶有限公司 | Conveyor belt for sorting and recycling of used air conditioner plastic parts |
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| CN106865159A (en) * | 2017-03-21 | 2017-06-20 | 苏州金峰物联网技术有限公司 | Intersect the lower bag control method and system of eyelet wire sorting system |
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| CN108693072A (en) * | 2017-04-12 | 2018-10-23 | 山东钢铁股份有限公司 | Material kind discrimination method and device |
| CN108693072B (en) * | 2017-04-12 | 2024-02-20 | 山东钢铁股份有限公司 | Material type identification method and device |
| CN109003015A (en) * | 2018-05-28 | 2018-12-14 | 广州市捍御者信息科技有限公司 | Intelligent checking method and its controller and system calculate equipment and storage medium |
| CN109725577A (en) * | 2018-12-28 | 2019-05-07 | 软控股份有限公司 | A kind of automatic charging room, control system and control method |
| CN113253695A (en) * | 2021-07-07 | 2021-08-13 | 杭州景业智能科技股份有限公司 | Material replacing method and device based on warehousing system and warehousing system |
| CN113253695B (en) * | 2021-07-07 | 2021-09-21 | 杭州景业智能科技股份有限公司 | Material replacing method and device based on warehousing system and warehousing system |
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