CN207000992U - Whole automated processing system after clothes - Google Patents
Whole automated processing system after clothes Download PDFInfo
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- CN207000992U CN207000992U CN201720710361.4U CN201720710361U CN207000992U CN 207000992 U CN207000992 U CN 207000992U CN 201720710361 U CN201720710361 U CN 201720710361U CN 207000992 U CN207000992 U CN 207000992U
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Abstract
The utility model discloses whole automated processing system after a kind of clothes, whole automated processing system includes after the clothes：Central control board, AGV cars, circular conveyor and the scanning error proofing apparatus, intelligent repository, fully-automatic intelligent packaging facilities and the outlet conveying device that are sequentially arranged in circular conveyor periphery；Central control board connects scanning error proofing apparatus, intelligent repository, fully-automatic intelligent packaging facilities and outlet conveying device respectively.The utility model realizes the automatic detection, storage and mix packing of clothes, without manual operation, the processing efficiency of the clothes of raising, and is less prone to operational error.
Description
Technical field
Garment production arts are the utility model is related to, more particularly to whole automated processing system after a kind of clothes.
Background technology
, it is necessary to which clothes is folded in the production process of clothes, then the clothes after the folding of same specification is put into glue case
It is interior, the glue case equipped with clothes is then carried to some place specified and stored, then further according to the requirement of client, by different rule
The clothes of lattice carries out vanning processing, last joint sealing according to default ratio.
Traditional storage and vanning is carried out by artificial mode, but this mode can produce some problems, example
Such as：When clothes after folding is put into glue case, easily makes the clothes that mistake is put into glue case, it is necessary to carry glue case during storage, take
When it is laborious, lost according to client when needing the clothes of different size according to default ratio man power encasement, easily there is operation
By mistake.
Utility model content
Based on this, it is necessary to for prior art problem, there is provided whole automated processing system after a kind of clothes, it can be realized certainly
Dynamic detection, automatic storage and automatic boxing, it is not only time saving and energy saving, also reduce the error rate occurred in clothes production process.
In order to realize the purpose of this utility model, the utility model uses following technical scheme：
Whole automated processing system after a kind of clothes, including：Central control board, AGV cars, circular conveyor and it is sequentially arranged in
Scanning error proofing apparatus, intelligent repository, fully-automatic intelligent packaging facilities and the outlet conveying device on circular conveyor periphery；Center
Console connects scanning error proofing apparatus, intelligent repository, fully-automatic intelligent packaging facilities and outlet conveying device respectively；The scanning
Error proofing apparatus is used to remove the glue case with different product clothes, and the glue case for being no different product clothes is supplied into intelligent repository；The intelligence
Warehouse is used for the glue case for being no different product clothes for storing scanning error proofing apparatus supply, and is put to the supply of fully-automatic intelligent packaging facilities
It is equipped with the glue case for the clothes that need to be cased；The fully-automatic intelligent packaging facilities is used for the clothing of the different size of intelligent repository supply
Clothes are according to default ratio mix packing；The outlet conveying device is used to that clothes will to be taken by fully-automatic intelligent packaging facilities
Hungry area case is shipped for AGV cars；The AGV cars are used to the glue case for being placed with clothes to be stored being carried to scanning error proofing apparatus, and
The hungry area case for taking clothes is transported；The circular conveyor is used to be placed with the glue casees of the product of being no different from scanning error proofing apparatus
Intelligent repository is transported to, the glue case for being placed with the clothes that need to case is transported to fully-automatic intelligent packaging facilities from intelligent repository, with
And the hungry area case for taking clothes is carried to outlet output device from fully-automatic intelligent packaging facilities.
Whole automated processing system after above-mentioned clothes, by setting circular conveyor, by circular conveyor
Periphery scanning error proofing apparatus, intelligent repository, fully-automatic intelligent packaging facilities and outlet conveying device are set, realize clothes
Automatic detection, storage and mix packing, without manual operation, the processing efficiency of the clothes of raising, and it is less prone to operation
On error.
In a wherein embodiment, the circular conveyor includes circular orbit and the fortune on the circular orbit
Car is sent, the transfer cart is provided with transfer cart conveying mechanism, and the feed direction of the transfer cart conveying mechanism is perpendicular to the fortune
Send the direction of motion of car.
In a wherein embodiment, the scanning error proofing apparatus is defeated including main scanning conveying mechanism, the connection main scanning
Send the Yi Pin transport establishments of mechanism and the unloading mechanism being arranged on the main scanning conveying mechanism, less radio-frequency counting apparatus and
Different product removal mechanism；The fortune of the cargo aircraft structure, less radio-frequency counting apparatus and different product removal mechanism along the main scanning conveying mechanism
Direction is sent to set gradually；The less radio-frequency counting apparatus has some radio frequency read heads；The different product removal mechanism corresponds to described different
Product transport establishment is located at the side of the main scanning conveying mechanism away from Yi Pin transport establishments.
In a wherein embodiment, the less radio-frequency counting apparatus includes hollow shielded box and in the shielded box
A photoelectric sensor, a roller bearing transport mechanism and some radio frequency read heads；The shielded box is rectangular parallelepiped structure；The screen
The preceding surface and rear surface for covering case are respectively provided with opening；The opening on the preceding surface of shielded box is provided with the first dodge gate；Shielded box
The opening on surface is provided with the second dodge gate afterwards.
In a wherein embodiment, the intelligent repository includes some racks store devices；Each racks store device
Including two shelf, an elevating mechanism, a shuttle and an intermediate transport mechanism；There is shuttle passage between the shelf, it is described
Two shelf are correspondingly provided with some row's positions in storehouse towards the side of the shuttle passage, two adjacent row's positions in storehouse of each shelf it
Between be provided with and be installed on horizontal guide rail on the shelf；The elevating mechanism is located at the porch of shuttle passage, the shuttle
Be slidedly arranged on horizontal guide rail and elevating mechanism on；The shuttle is provided with shuttle push-and-pull handgrip；The intermediate transport mechanism
Positioned at the side of elevating mechanism, and between circular conveyor and racks store device.
In a wherein embodiment, the fully-automatic intelligent packaging facilities includes connecting the automatic of the circular conveyor
Confluence mechanism, the connection NEEDLE DETETOR structure of confluence mechanism automatically, connect the automatic crawl boxing mechanism of the NEEDLE DETETOR structure, connect
Connect the scanning machine of the automatic crawl boxing mechanism and the cartoning sealing machine of the connection scanning machine；Automatic confluence mechanism, the institute
State NEEDLE DETETOR structure, automatic crawl boxing mechanism, the scanning machine and the cartoning sealing machine electrically connect with central control board；
The clothes of different sizes is carried out crawl in default ratio and converged by the automatic confluence mechanism, by conveyer belt by testing
Pin mechanism is transported to automatic crawl boxing mechanism；The automatic crawl boxing mechanism is grabbed clothes by default dimension scale
Take and load in carton, carton is transported to the cartoning sealing machine by conveyer belt by the scanning machine.
In a wherein embodiment, the automatic confluence mechanism includes loading assemblies, installed in the loading assemblies side
Some stations, correspondingly installed in some feeding stations, right of side of the station away from the loading assemblies
Some caching transfer assemblies of side of the feeding station away from the station should be arranged on, correspondingly installed in described
Feeding station and some material fetching mechanisms cached above transfer assembly, the caching transfer assembly is vertically installed in away from institute
State the transfer assembly that confluxes of the side of caching transfer assembly；The quantity of the feeding station, caching transfer assembly and material fetching mechanism
It is equal, and correspond set each other；The charging aperture of the loading assemblies connects the circular conveyor.
In a wherein embodiment, in addition to the weighing unit of the connection cartoning sealing machine, the upset for being connected to the weighing unit
Machine, the code-spraying mechanism and stacking machine for being separately mounted to opposite end described in tipper.
In a wherein embodiment, the automatic crawl boxing mechanism includes a cabinet, the crawl work through the cabinet
Position, the camera bellows being set up on the crawl station and the catching robot installed in enclosure top；The crawl station is close
Illuminator is installed below one end of the NEEDLE DETETOR structure, during light, one is formed on the surface of the crawl station
Clear zone；Sensor and vision system are provided with the camera bellows.
It is located at the fully-automatic intelligent in a wherein embodiment, in addition to along the transporting direction of the circular conveyor
The empty van detection device in the downstream of packaging facilities；The empty van detection device includes U-shaped empty van detection conveying device and is located at
Empty van detection machine in the empty van detection conveying device, the both ends of the empty van detection conveying device are all connected with annular conveying dress
Put；The empty van detection machine is used for detecting in hungry area case whether also contain clothes.
Brief description of the drawings
Fig. 1 be the preferred embodiment of the utility model one shown in clothes after whole automated processing system structure diagram；
Fig. 2 be Fig. 1 shown in clothes after whole automated processing system circular conveyor structure diagram；
Fig. 3 is the structure diagram of the scanning error proofing apparatus shown in Fig. 1；
Fig. 4 is that the structure of the less radio-frequency counting apparatus shown in Fig. 3 is schemed in detail；
Fig. 5 is the structure diagram of the intelligent repository shown in Fig. 1；
Fig. 6 is the structure diagram of the racks store device shown in Fig. 5；
Fig. 7 is the structure diagram of the fully-automatic intelligent packaging facilities shown in Fig. 1；
Fig. 8 is the structure diagram of the automatic confluence mechanism shown in Fig. 7；
Fig. 9 is that the clothes shown in Fig. 7 captures the plan structure detail drawing that packing is put；
Figure 10 is that the clothes shown in Fig. 9 captures the stereochemical structure detail drawing that packing puts removal carton transmission station；
Figure 11 is the structure diagram of the outlet conveying device shown in Fig. 1.
In figure：
10th, AGV cars；20th, circular conveyor；21st, circular orbit；22nd, transfer cart；23rd, transfer cart conveying mechanism；30、
Barcode scanning error proofing apparatus；31st, main scanning conveying mechanism；32nd, unloading mechanism；33rd, less radio-frequency counting apparatus；331st, shielded box；332、
First dodge gate；333rd, the second dodge gate；334th, roller bearing transport mechanism；335th, photoelectric sensor；336th, radio frequency read head；34th, it is different
Product transport establishment；40th, intelligent repository；41st, racks store device；42nd, shelf；43rd, position in storehouse；44th, horizontal guide rail；45th, lift
Structure；46th, shuttle；47th, shuttle push-and-pull handgrip；48th, intermediate transport mechanism；50th, fully-automatic intelligent packaging facilities；60th, it is automatic
Confluence mechanism；61st, loading assemblies；62nd, station；63rd, feeding station；64th, transfer assembly is cached；65th, conflux transfer assembly；
66th, glue case transfer assembly；67th, material fetching mechanism；68th, conflux transfer assembly；70th, NEEDLE DETETOR structure；71st, pin transfer assembly is tested；72nd,
One NEEDLE DETETOR；73rd, the second NEEDLE DETETOR；74th, pin output precision is tested；80th, boxing mechanism is captured automatically；81st, cabinet；82nd, work is captured
Position；821st, clear zone；83rd, camera bellows；84th, catching robot；85th, carton transmission station；91st, scanning machine；911st, output group is scanned
Part；92nd, cartoning sealing machine；93rd, weighing unit；94th, tipper；95th, ink jet numbering machine；96th, bottom closing mechanism；100th, outlet conveying device；200、
Empty van detection device；201st, empty van detection conveying device；202nd, empty van detection machine.
Embodiment
For the ease of understanding the utility model, the utility model is more fully retouched below with reference to relevant drawings
State.Preferred embodiment of the present utility model is given in accompanying drawing.But the utility model can come in fact in many different forms
It is existing, however it is not limited to embodiment described herein.On the contrary, the purpose for providing these embodiments is made to public affairs of the present utility model
Open the understanding more thorough and comprehensive of content.
It should be noted that when element is referred to as " being fixed on " another element, it can be directly on another element
Or there may also be element placed in the middle.When an element is considered as " connection " another element, it can be directly connected to
To another element or it may be simultaneously present centering elements.
For the ease of understanding the utility model, the utility model will be described more fully below.But this practicality
It is new to realize in many different forms, however it is not limited to embodiment described herein.On the contrary, provide these implementations
The purpose of example is to make the understanding more thorough and comprehensive to disclosure of the present utility model.
Unless otherwise defined, all of technologies and scientific terms used here by the article is led with belonging to technology of the present utility model
The implication that the technical staff in domain is generally understood that is identical.It is simply in term used in the description of the present utility model herein
The purpose of description specific embodiment, it is not intended that in limitation the utility model.
Fig. 1 to Figure 11 is referred to, should for whole automated processing system after a kind of clothes of the preferred embodiment of the utility model one
Whole automated processing system includes after clothes：Central control board, AGV (Automated Guided Vehicle, homing guidance transport
Car) car 10, circular conveyor 20 and it is sequentially arranged in the scanning error proofing apparatus 30 on the periphery of circular conveyor 20, intelligent repository
40th, fully-automatic intelligent packaging facilities 50 and outlet conveying device 100；Central control board connects scanning error proofing apparatus 30, intelligence respectively
Energy warehouse 40, fully-automatic intelligent packaging facilities 50 and outlet conveying device 100, intelligent repository 40 have some positions in storehouse 43.
After above-mentioned clothes in whole automated processing system, AGV cars are used to transport in the glue case for being placed with clothes to be stored
Scanning error proofing apparatus 30 is delivered to, and hungry area case is transported, wherein, clothes is provided with the clothing RFID for recording clothing information
(RadioFrequencyIdentification, frequency identification tag) blocks, and glue case is provided with and records box identity number information
Case RFID card；Scan error proofing apparatus 30 to be used to scan the box identity number information for reading case RFID cards, and read glue case
The clothing information of the clothing RFID card of interior all clothes, and the information for scanning reading is sent to central control board；During scanning, center
Console receives the clothing information that the scanning scanning of error proofing apparatus 30 is read, and analysis judges whether the clothes in glue case has different product, root
Remove to take down glue case with different product clothes according to analysis acquired results control scanning error proofing apparatus 30 and supply nothing to intelligent repository 40
The glue case of different product clothes, and the clothing information for scanning gained is stored in into case RFID card, when depositing glue storage box, central control board root
The clothing information read according to the scanning scanning of error proofing apparatus 30 is analyzed to obtain storage instruction, and instructs control intelligent repository according to storage
40 put the glue case for the product that are no different to the specified memory storage of position in storehouse 43, put clothes into when casing in carton, central control board according to
The bin information control fully-automatic intelligent packaging facilities 50 of external world's input mixes the clothes of different size according to default ratio
Vanning；During picking, vanning that central control board is sent according to fully-automatic intelligent packaging facilities 50 scarce clothes clothing information point
Analysis acquisition takes clothing to instruct, and central control board controls intelligent repository 40 to take out and be placed with out of specified position in storehouse 43 according to taking clothing instruction
Need to case the glue case of scarce clothes deliver to circular conveyor 20；Circular conveyor 20 be used to being no different the glue case of product clothes from
Scanning error proofing apparatus 30 is transported to intelligent repository 40, and the glue case for being placed with the clothes that need to case that intelligent repository 40 is supplied is transported to
Fully-automatic intelligent packaging facilities 50, and by fully-automatic intelligent packaging facilities 50 take clothes hungry area case be transported to outlet conveying
Device 100；Outlet conveying device 100 is used to for hungry area case to be transported to the position where AGV cars 10, so that AGV cars 10 are by hungry area case
Move.
Referring to Fig. 2, circular conveyor 20 includes circular orbit 21 and the transfer cart 22 on circular orbit 21, fortune
Car 22 is sent to be provided with transfer cart conveying mechanism 23, the feed direction of transfer cart conveying mechanism 23 is perpendicular to the motion side of transfer cart 22
To.
Please include main scanning conveying mechanism 31 from refering to Fig. 3, scanning error proofing apparatus 30, connect main scanning conveying mechanism 31
The Yi Pin transport establishments 34 and unloading mechanism 32 being arranged on main scanning conveying mechanism 31, less radio-frequency counting apparatus 33 and different product
Removal mechanism (not shown)；Mechanism 32, less radio-frequency counting apparatus 33 and different product removal mechanism unload along main scanning conveyer
The carriage direction of structure 31 is set gradually, and it is remote located at main scanning conveying mechanism 3 that different product removal mechanism corresponds to Yi Pin transport establishments 34
The side of Yi Pin transport establishments 34.Unloading mechanism 32 is used to glue case being carried to main scanning conveying mechanism 31 from AGV cars 10；Nothing
The case ID cards that line radio frequency counting apparatus 33 is used to scan glue case read box identity number information, while institute in one-off scanning glue case
There is the clothing information of clothes, and the information that scanning is obtained is sent to central control board, central control board obtains according to scanning
Clothing information differentiates in glue case whether there is different product；Different product removal mechanism is used to convey the glue case with different product clothes from main scanning
It is pushed into mechanism 31 in Yi Pin transport establishments 34, to remove the glue case with different product clothes.During work, if central control board according to
The scanning information that less radio-frequency counting apparatus 33 is sent judges that the clothes in plastic emitting case has different product, when the glue case with different product clothes
When moving to the position where different product removal mechanism, central control board controls different product removal mechanism by the glue case with different product clothes
It is pushed into Yi Pin transport establishments 34, the glue case with unqualified clothes is transported；If central control board is according to less radio-frequency point
The information that number machine 33 is sent judges that the clothes in plastic emitting case is certified products, and different product removal mechanism is failure to actuate, main scanning conveyer
Glue case is directly transported on circular conveyor 20 by structure 31.
Referring to Fig. 4, less radio-frequency counting apparatus 33 includes hollow shielded box 331 and the light in shielded box 331
Electric inductor 335, a roller bearing transport mechanism 334 and some radio frequency read heads 336；Shielded box 331 is rectangular parallelepiped structure, shielded box
331 preceding surface and rear surface are respectively provided with opening；The opening on 331 preceding surface of shielded box is provided with the first dodge gate 332；Shielded box
The opening on surface is provided with the second dodge gate 333 after 331.The case RFID card that some radio frequency read heads 336 are used to read glue case is deposited
The clothing information of the clothing RFID card of all clothes in positional information and glue case is stored up, photoelectric sensor 335 is used for whether sensing glue case
Move in shielded box 331.Before the scan, the first dodge gate 332 is opened, and main scanning conveying mechanism 31 send glue case to interior screen
Cover in case 331, after photoelectric sensor 335 senses glue case, central control board controls the first dodge gate 332 to close, some radio frequencies
Read head 336 scans all clothes in casing and casing, to read the storage location information of case RFID card and all clothing RFID cards
Clothing information.After reading, central control board controls the second dodge gate 333 to open, and roller bearing transport mechanism 334 is run,
Scanned glue case is driven to be moved to again on main scanning conveying mechanism 31 through the opening on surface after shielded box 331.Pass through
Firing frequency technology replaces human hand scanning to take the storage location information of casing and takes the clothes of the clothing RFID card of all clothes in casing
Information, a 10-500 parts clothes scanning can be achieved, so as to reduce cost of labor, improve production efficiency and the security of operation,
And it can avoid artificially malfunctioning.
Referring to Fig. 5, intelligent repository 40 includes some racks store devices 41, referring to Fig. 6, each racks store device 41
Including two shelf 42, an elevating mechanism 45, a shuttle 46 and an intermediate transport mechanism 48；Have to shuttle between shelf 42 and lead to
Road, two shelf 42 are correspondingly provided with some row's positions in storehouse 43, two adjacent row's positions in storehouse of each shelf 42 towards the side of shuttle passage
The horizontal guide rail 4444 being installed on shelf 42 is provided between 43；Elevating mechanism 45 is located at the porch of shuttle passage, shuttle
46 be slidedly arranged on horizontal guide rail 44 and elevating mechanism 45 on；Shuttle 46 is provided with shuttle push-and-pull handgrip 47；Intermediate conveyors
Structure 48 is located at the side of elevating mechanism 45, and between circular conveyor 20 and racks store device 41, for by glue case
It is sent to from the transfer cart 22 on circular conveyor 20 on the shuttle 46 being positioned on elevating mechanism 45.When depositing glue storage box,
Central control board is analyzed to obtain storage instruction according to the clothing information of the scanning scanning gained of error proofing apparatus 30, and is instructed according to storage
Glue case is transported to the racks store device 41 specified by the transfer cart 22 of control circular conveyor 20, and then transfer cart 22 passes through
Glue case is sent in the intermediate transport mechanism 48 of the racks store device 41 by its transfer cart conveying mechanism 23, intermediate transport mechanism
48 are again sent to glue case on shuttle 46, and central control board according to storage according to instructing control elevating mechanism 45 by shuttle
46 rise to required height and position, then control shuttle 46 moved on horizontal guide rail 44, glue case is transported to deliver to it is specified
Position in storehouse 43 where position, then shuttle 46 glue case is pushed into by the memory storage of position in storehouse 43 by shuttle push-and-pull handgrip 47；Carry
During goods, vanning that central control board is sent according to fully-automatic intelligent packaging facilities 50 the clothing information of scarce clothes analyze and taken
Clothing instructs, and according to taking the shuttle 46 of racks store device 41 that clothing instruction control is specified in elevating mechanism 45 and horizontal guide rail
The position in storehouse 43 specified is found under 44 assistance, then take out out of specified position in storehouse 43 be placed with vanning scarce clothes glue case,
Then glue case is transported to the outlet of shuttle passage by shuttle 46, and subsequent shuttle 46 passes through shuttle push-and-pull handgrip thereon
47 are pushed into glue case in intermediate transport mechanism 48, and glue case is sent to the fortune of circular conveyor 20 by last intermediate transport mechanism 48
Send on car 22, glue case is transported to fully-automatic intelligent packaging facilities 50 by transfer cart 22.
Referring to Fig. 7, fully-automatic intelligent packaging facilities 50 includes automatic confluence mechanism 60, connects automatic confluence mechanism 60
NEEDLE DETETOR structure 70, the automatic crawl boxing mechanism 80 of connection NEEDLE DETETOR structure 70, the scanning machine of the automatic crawl boxing mechanism 80 of connection
91st, connect the structure of scanning machine 91 cartoning sealing machine 92, connect cartoning sealing machine 92 weighing unit 93, be connected to weighing unit 93 tipper 94,
It is separately mounted to the code-spraying mechanism 95 and stacking machine of the opposite end of tipper 94；Automatic crawl boxing mechanism 80 is also associated with sealing
Bottom mechanism 96.Automatic confluence mechanism 60, NEEDLE DETETOR structure 70, automatic crawl boxing mechanism 80, scanning machine 91, cartoning sealing machine 92, weigh
Platform 93, tipper 94, code-spraying mechanism 95, bottom closing mechanism 96 electrically connect with central control board.
Referring to Fig. 8, automatic confluence mechanism 60 is used to be converged the clothes of different size in default ratio.Automatically
Confluence mechanism 60 includes loading assemblies 61, some stations 62 installed in the side of loading assemblies 61, is correspondingly arranged on and delays
Deposit some feeding stations 63 of side of the station 62 away from the loading assemblies 61, be correspondingly arranged on feeding work away from caching work
Some caching transfer assemblies 64 of the side of position, some the taking for being correspondingly arranged on feeding station 63 and caching the top of transfer assembly 64
Material mechanism 67, some transfer assemblies 65 that conflux for being vertically installed in side of the caching transfer assembly 64 away from feeding station 63；On
Material component 61 is vertically arranged with each station 62.The glue case for being placed with clothes enters loading assemblies 61 from circular conveyor 20,
Then it is sent to by loading assemblies 61 in each station 62.Station 62 can be by glue case temporary cache once, to need
When wanting, the glue case for being placed with clothes can be sent to feeding station 63 in time, be advantageous to improve operating efficiency.Each feeding station 63 is divided
Do not correspond and set with each station 62, feeding station 63, which is used to place, to be needed to carry out the glue case for capturing clothes, feeding work
Discharge assemblies are provided with position 63, the corresponding lower section of feeding station 63 is also equipped with glue case transfer assembly 66, glue case transfer assembly 66
The port of export connection circular conveyor 20, after the clothes in the glue case in feeding station 63 has been crawled, glue case turn into sky
Glue case, start discharge assemblies, hungry area case is transferred to glue case transfer assembly 66, and the glue case in each glue case transfer assembly 66 is delivered to remittance
Transfer assembly 68 is flowed, transfer assembly 68 is sent to circular conveyor 20 by confluxing.Each caching transfer assembly 64 respectively with feeding
Station 63, which corresponds, to be set, and the clothes for material fetching mechanism 67 to be captured from feeding station 63 is sent to the transfer assembly that confluxes
On 65.
The transfer assembly 65 that confluxes is vertically arranged with feeding station 63, and is be arranged in parallel with loading assemblies 61, for that will cache
The clothes that transfer assembly 64 sends different dimension scales confluxes and is sent to next process, i.e., on NEEDLE DETETOR structure 70.
NEEDLE DETETOR structure 70 is used to detect in the clothes sent whether contain broken needle and iron from the transfer assembly 65 that confluxes
Magnetic fragment.NEEDLE DETETOR structure 70 is including testing pin transfer assembly 71, relative spacing is arranged on first tested on pin transfer assembly 71 and tested
The NEEDLE DETETOR 73 of pin machine 72 and second and it is arranged between the first NEEDLE DETETOR 72 and the second NEEDLE DETETOR 73 and tests pin output precision
74.Test that pin transfer assembly 71 is corresponding with the transfer assembly 65 that confluxes, test one end of pin transfer assembly 71 and the transfer assembly 65 that confluxes
One end connects.First NEEDLE DETETOR 72, which is arranged at, tests pin transfer assembly 71 close to the one end of transfer assembly 65 of confluxing, and clothes is from first
Pass through at NEEDLE DETETOR 72, if having detected broken needle or ferromagnetism fragment, clothes flows out from pin output precision 74 is tested；If clothes closes
Lattice, into the second NEEDLE DETETOR 73；If it is qualified that clothes detects at the second NEEDLE DETETOR 73, enter next process, i.e., it is automatic
Capture on boxing mechanism 80；If detection has broken needle or ferromagnetism fragment at the second NEEDLE DETETOR 73, whole system is shut down.Test pin biography
The relative side for testing pin output precision 74 of sending component 71 is also equipped with the first pusher, for by underproof clothes from testing pin
Transfer assembly 71, which pushes to, to be tested on pin output precision 74.
Fig. 9 and Figure 10 are referred to, the automatic boxing mechanism 80 that captures is used to that qualified clothing will to be sent from NEEDLE DETETOR structure 70
Clothes by default dimension scale carry out crawl and are put into carton to case.Automatic crawl boxing mechanism 80 includes a cabinet 81, run through
One crawl station 82 and two carton of cabinet 81 transmits station, the camera bellows 83 being set up on crawl station 82 and installed in machine
The catching robot 84 at the top of case 81；The crawl station 82 is provided with illuminator below one end of NEEDLE DETETOR structure 70,
The illuminator is the LED lamps of constant pressure crossing current, when LED lights, forms a clear zone 821 on the surface of crawl station 82, clothes exists
When at clear zone 821, it is bright in terms of the top of crawl station 82 from clothes because backlight effect, the surface of clothes and clear zone 821
Form obvious comparison of light and shade；Two cartons transmission station 85 is respectively positioned at the both sides of crawl station 82.
Camera bellows 83 is set positioned at the top of crawl station 82, the lower end of camera bellows 83 for opening, and the opening of camera bellows 83 is with grabbing
The clear zone 821 on station 82 is taken to match corresponding；The effect of camera bellows 83 is exactly to prevent extraneous light from entering clear zone 821, influences clothing
Take the backlight effect at clear zone 821.Sensor and vision system are provided with camera bellows 83；Clothes inductor is located at camera bellows 83
Lower end and the side of close NEEDLE DETETOR structure 70, when pledging clothes on from NEEDLE DETETOR structure 70 into crawl station 82, clothes inductor meeting
The entrance of clothes is detected, then sends a signal to vision system, while calculates the thickness value of clothes, then believes thickness value
Breath is sent to catching robot 84.Vision system is arranged on upper end in camera bellows 83, and vision system receives sensor and is transmitted across
After the signal come, when clothes is completely into clear zone 821, clothes is taken pictures, vision system can carry out two to clothes photo
Value is handled so that the color of clothes becomes black, and clear zone 821 is white, and vision system determines black according to clothes black area
The region of color part, searched by white portion to black region, find the avris of clothes, calculate the size and clothes of clothes
Angle with capturing the transmission direction of station 82, that is, determine that coordinate position and clothes of the clothes on crawl station 82 are relative and grab
Take the angle of deviation of the transmission direction of station 82；Then above- mentioned information is sent to catching robot 84, catching robot by vision system
84 information sent according to vision system, determine the center of clothes, are then accurately captured；Pacify on vision system
Vision polariscope is equipped with, so vision polariscope is led with camera bellows 83 with the use of solving because clothes tape surface is reflective
The problem of causing vision system prohibited data detection true.Backlight effect allows vision system to identify clothes profile；Pass through clothes
The combination of determination and vision system and backlight effect of the sensor to clothing thickness, no matter profile, size, thickness, the face of clothes
Color, stamp, how to change, system can calculate thickness, center and the angle on crawl station 82 of clothes
Etc. information, so that catching robot 84 can accurately capture clothes, reduce because catching robot 84 can not accurately capture clothes
And the phenomenon for making clothes drop, improve operating efficiency.
Catching robot 84 is fixedly connected with the top of cabinet 81, is hung in cabinet 81；Pacify the lower end of catching robot 84
Some second suckers are equipped with, for adsorbing clothes, clothes is fitted into carton.When catching robot 84 receives clothes inductor hair
During the clothing thickness value information the brought information related to vision system, central control board driving catching robot 84 is quick
Crawl height and adjustment crawl angle are automatically adjusted, accurately absorption crawl is carried out to clothes by the second sucker, clothes is loaded
In carton on carton transmission station 85, the carton equipped with clothes is sent to next process by carton transmission station 85, that is, is swept
Retouch on machine 91.
Scanning machine 91 carries out disposable barcode scanning to the listed information of clothes in carton, detects the suit length size in carton
Whether ratio meets preset value.One end of scanning machine 91 is transmitted station 85 with two cartons by conveyer belt and is connected, will be from carton
The carton that sends is transported in scanning machine 91 on transmission station 85, the relative other end of scanning machine 91 by conveyer belt with
The cartoning sealing machine 92 of subsequent processing is connected, and the carton after scanning is transported on cartoning sealing machine 92.Scanning machine 91 is connected with cartoning sealing machine 92
The side of conveyer belt scanning output precision 911 is installed, corresponding one end for scanning output precision 911 is provided with the second pusher
Structure (not shown), if detecting, the suit length in carton is wrong with ratio, and the second pusher will not conform on conveyer belt
On the carton push-in scanning output precision 911 of lattice, if detection is qualified, carton is delivered to next process, i.e. cartoning sealing machine 92
On.
Cartoning sealing machine 92 carries out joint sealing processing to the carton equipped with the qualified clothes of size ratio.Cartoning sealing machine 92 passes through
Conveyer belt is connected with weighing unit 93, and the carton after joint sealing is delivered on weighing unit 93.
Carton is weighed automatically on weighing unit 93, then the weighing information of central control board autographic register paper case, then will
Weighing information is sent to code-spraying mechanism 95, and weighing unit 93 is connected by conveyer belt with tipper 94, under the carton after weighing enters
One process, i.e. coding.
Each code-spraying mechanism 95 includes two ink jet numbering machines 95 being oppositely arranged, and ink jet numbering machine 95 is arranged on what is be connected with tipper 94
The opposite sides of conveyer belt, wherein after a code-spraying mechanism 95 carries out coding to the opposite sides face of carton, carton enters tipper
94, tipper 94 is overturn to carton, by two sides respectively ink jet numbering machine with another code-spraying mechanism 95 of the carton with respect to blank
95 correspondences, coding processing is then carried out, after coding, stacking machine crawl carton carries out stacking.
Bottom closing mechanism 96 carries out sealing processing to the bottom surface of carton.Bottom closing mechanism 96 transmits work by conveyer belt and two cartons
Position 85 is connected, and the carton after back cover is transported on two cartons transmission station 85.
Figure 11 is referred to, whole automated processing system also includes the transporting direction along circular conveyor 20 positioned at complete after clothes
The empty van detection device 200 in the downstream of automated intelligent packaging facilities 50；It is defeated that empty van detection device 200 includes U-shaped empty van detection
Device 201 and the empty van detection machine 202 in empty van detection conveying device 201, empty van is sent to detect the two of conveying device 201
End is all connected with circular conveyor 20.Empty van detection machine 202 is used for detecting in empty van hungry area case whether also contain clothes.When it is complete from
After dynamic intelligent packaging equipment 50 exports hungry area case to circular conveyor 20, central control board control circular conveyor 20
Hungry area case is delivered in empty van detection conveying device 201, when hungry area case passes through empty van detection machine 202, empty van detection machine 202
Detect in hungry area case and whether also have clothes, if so, empty van detection conveying device 201 exports hungry area case to circular conveyor 20
After upper, central control board controls circular conveyor 20 that the hungry area case also with clothes is returned into fully-automatic intelligent packaging again
Equipment, the clothes in hungry area case is set to be used to case again；If nothing, empty van detect conveying device 201 by hungry area case export to
After on circular conveyor 20, hungry area case is delivered to outlet conveying device 100 by central control board control circular conveyor 20,
Outlet conveying device 100 is used to hungry area case being delivered to AGV cars 10, so that AGV cars 10 transport hungry area case.
Whole automated processing system after above-mentioned clothes, circular conveyor 20 periphery set scanning error proofing apparatus 30,
Intelligent repository 40, fully-automatic intelligent packaging facilities 50 and outlet conveying device 100, realize automatic detection, the storage of clothes
And mix packing, without manual operation, the processing efficiency of clothes is improved, and be less prone to operational error.
The invention also discloses it is a kind of be used for clothes after whole automated processing system application method, this method include with
Lower step：
Whole automated processing system after a kind of clothes is provided a, after the clothes whole automated processing system include central control board,
AGV cars 10, circular conveyor 20 and it is sequentially arranged in the scanning error proofing apparatus 30 on the periphery of circular conveyor 20, intelligent repository
40th, fully-automatic intelligent packaging facilities 50 and outlet conveying device 90；Central control board connects scanning error proofing apparatus 30, intelligence respectively
Warehouse 40, fully-automatic intelligent packaging facilities 50 and outlet conveying device 90；The intelligent repository 40 has some positions in storehouse 43；
B, delivery：The glue case of the clothes for being placed with same specification to be stored is carried to scanning mistake proofing by AGV cars 10 automatically
Equipment 30, wherein, glue case is provided with the case RFID card with box identity number information, and clothes is provided with clothing information
Clothing RFID card；
C, detect：The case RFID card reading box identity number information that error proofing apparatus 30 scans glue case is scanned, is scanned simultaneously
The clothing information of the clothing RFID card of all clothes in glue case, and sending to central control board, central control board is by from the case of glue case
The clothes that the clothing RFID card of the box identity number information scanned on RFID card and all clothes out of glue case scans are believed
Breath binding, and central control board is recorded in, according to the clothing information for scanning acquisition, the clothes analyzed in glue case is central control board
It is no to have different product, if so, central control board control scanning error proofing apparatus 30 gets rid of the glue case with different product clothes, if nothing, center
Glue case without different product clothes is transported to intelligent storehouse by console control scanning error proofing apparatus 30 by circular conveyor 20
Storehouse 40；
D, store：Central control board is analyzed to obtain storage according to the clothing information of the scanning scanning gained of error proofing apparatus 30 to be referred to
Order, and instruct control intelligent repository 40 to put glue case to storage in specified position in storehouse 43 according to storage；
E, picking：Fully-automatic intelligent packaging facilities 50 to central control board send vanning scarce clothes clothing information, in
Centre console is analyzed to obtain and takes clothing to instruct according to the clothing information of the scarce clothes of vanning institute, and according to taking clothing instruction to control intelligent repository
40 take out out of specified position in storehouse 43 and are placed with the glue case of the scarce clothes of institute that need to case and deliver to circular conveyor 20, and annular conveying fills
Put 20 again by equipped with need to case the glue case of scarce clothes be transported to fully-automatic intelligent packaging facilities 50；
F, case：For central control board according to the bin information of outside input, control fully-automatic intelligent packaging facilities 50 will not
The clothes of same specification is put into carton according to the mixing of default ratio and cased；
G, hungry area case is seen off：During fully-automatic intelligent packaging facilities 50 cases clothes, when by intelligent repository 40
When the clothes being supplied in the glue case of fully-automatic intelligent packaging facilities 50 is taken as hungry area case, central control board control is full-automatic
Hungry area case is passed sequentially through circular conveyor 20 by intelligent packaging equipment 50, outlet conveying device 100 is shipped for AGV cars 10, AGV
Car 10 moves hungry area case.
Each technical characteristic of embodiment described above can be combined arbitrarily, to make description succinct, not to above-mentioned reality
Apply all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, the scope that this specification is recorded all is considered to be.
Embodiment described above only expresses several embodiments of the present utility model, and its description is more specific and detailed,
But therefore it can not be interpreted as the limitation to utility model patent scope.It should be pointed out that the common skill for this area
For art personnel, without departing from the concept of the premise utility, various modifications and improvements can be made, these are belonged to
The scope of protection of the utility model.Therefore, the protection domain of the utility model patent should be determined by the appended claims.
Claims (9)
- A kind of 1. whole automated processing system after clothes, it is characterised in that including：Central control board, AGV cars, circular conveyor And be sequentially arranged in circular conveyor periphery scanning error proofing apparatus, intelligent repository, fully-automatic intelligent packaging facilities and outlet it is defeated Send device；Central control board connects scanning error proofing apparatus, intelligent repository, fully-automatic intelligent packaging facilities and outlet conveying dress respectively Put；The scanning error proofing apparatus is used to remove the glue case with different product clothes, and the glue case for being no different product clothes is supplied into intelligent storehouse Storehouse；The intelligent repository is used for the glue case for being no different product clothes for storing scanning error proofing apparatus supply, and to fully-automatic intelligent bag Installing available should be placed with the glue case for the clothes that need to be cased；The fully-automatic intelligent packaging facilities is used for intelligent repository supply The clothes of different size is according to default ratio mix packing；The outlet conveying device, which is used to be packed by fully-automatic intelligent, to be set The hungry area case for being on the waiting list clothes is shipped for AGV cars；The AGV cars are used to the glue case for being placed with clothes to be stored being carried to scanning Error proofing apparatus, and the hungry area case for taking clothes is transported；The circular conveyor be used to being placed with the glue casees of the product of being no different from Scanning error proofing apparatus is transported to intelligent repository, and the glue case for being placed with the clothes that need to case is transported into fully-automatic intelligent from intelligent repository Packaging facilities, and the hungry area case for taking clothes is carried to outlet output device from fully-automatic intelligent packaging facilities.
- 2. whole automated processing system after clothes according to claim 1, it is characterised in that the circular conveyor includes Circular orbit and the transfer cart on the circular orbit, the transfer cart are provided with transfer cart conveying mechanism, the transport The direction of motion of the feed direction of car conveying mechanism perpendicular to the transfer cart.
- 3. whole automated processing system after clothes according to claim 2, it is characterised in that the scanning error proofing apparatus includes Main scanning conveying mechanism, the connection main scanning conveying mechanism Yi Pin transport establishments and be arranged at the main scanning conveyer Unloading mechanism, less radio-frequency counting apparatus and different product removal mechanism on structure；The cargo aircraft structure, less radio-frequency counting apparatus and different product are gone Except carriage direction of the mechanism along the main scanning conveying mechanism is set gradually；There are the less radio-frequency counting apparatus some radio frequencies to read Head；The different product removal mechanism corresponds to the Yi Pin transport establishments located at the main scanning conveying mechanism away from Yi Pin transport establishments Side.
- 4. whole automated processing system after clothes according to claim 3, it is characterised in that the less radio-frequency counting apparatus bag Include hollow shielded box and a photoelectric sensor, a roller bearing transport mechanism and some radio frequencies in the shielded box are read Head；The shielded box is rectangular parallelepiped structure；The preceding surface and rear surface of the shielded box are respectively provided with opening；Before the shielded box The opening on surface is provided with the first dodge gate；The opening on the rear surface of the shielded box is provided with the second dodge gate.
- 5. whole automated processing system after clothes according to claim 2, it is characterised in that the intelligent repository includes some Racks store device；Each racks store device includes two shelf, an elevating mechanism, a shuttle and an intermediate conveyors Structure；There is shuttle passage, two shelf are correspondingly provided with some rows towards the side of the shuttle passage between the shelf Position in storehouse, the horizontal guide rail being installed on the shelf is provided between two adjacent row's positions in storehouse of each shelf；The lift Structure is located at the porch of shuttle passage, the shuttle be slidedly arranged on horizontal guide rail and elevating mechanism on；Set on the shuttle There is shuttle push-and-pull handgrip；The intermediate transport mechanism is located at the side of elevating mechanism, and is located at circular conveyor and shelf Between storage device.
- 6. whole automated processing system after clothes according to claim 1, it is characterised in that the fully-automatic intelligent packaging is set It is standby to include connecting the automatic confluence mechanism of the circular conveyor, the NEEDLE DETETOR structure of the connection automatic confluence mechanism, connection Swept described in the automatic crawl boxing mechanism of the NEEDLE DETETOR structure, the scanning machine of the connection automatic crawl boxing mechanism and connection Retouch the cartoning sealing machine of machine；The automatic confluence mechanism, the NEEDLE DETETOR structure, the automatic crawl boxing mechanism, the scanning machine with And the cartoning sealing machine electrically connects with central control board；The automatic confluence mechanism is by the clothes of different sizes by default Ratio carries out crawl and converged, and automatic crawl boxing mechanism is transported to by NEEDLE DETETOR structure by conveyer belt；The automatic crawl dress Clothes is carried out crawl by default dimension scale and loaded in carton by draw box mechanism, and carton is transported by conveyer belt by the scanning machine To the cartoning sealing machine.
- 7. whole automated processing system after clothes according to claim 6, it is characterised in that the automatic confluence mechanism includes Loading assemblies, some stations installed in the loading assemblies side, the station is correspondingly arranged on away from described Some feeding stations of the side of loading assemblies, correspondingly it is arranged on side of the feeding station away from the station Some caching transfer assemblies, correspondingly some material fetching mechanisms above the feeding station and the caching transfer assembly, It is vertically installed in the transfer assembly that confluxes of side of the caching transfer assembly away from the caching transfer assembly；The feeding work The quantity of position, caching transfer assembly and material fetching mechanism is equal, and corresponds set each other；The loading assemblies enter Material mouth connects the circular conveyor.
- 8. whole automated processing system after clothes according to claim 6, it is characterised in that the fully-automatic intelligent packaging is set It is standby also include connecting the weighing unit of the cartoning sealing machine, be connected to the tipper of the weighing unit, to be separately mounted to tipper relative The code-spraying mechanism and stacking machine at both ends.
- 9. whole automated processing system after clothes according to claim 6, it is characterised in that the automatic crawl boxing mechanism Crawl station including a cabinet, through the cabinet, the camera bellows being set up on the crawl station and installed in cabinet top The catching robot in portion；The crawl station is placed with illuminator, illuminator hair below one end of the NEEDLE DETETOR structure Light time, a clear zone is formed on the surface of the crawl station；Sensor and vision system are provided with the camera bellows.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720710361.4U CN207000992U (en) | 2017-06-16 | 2017-06-16 | Whole automated processing system after clothes |
| PCT/CN2018/090039 WO2018228245A1 (en) | 2017-06-16 | 2018-06-06 | Automatic processing system for clothes finishing and use method therefor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720710361.4U CN207000992U (en) | 2017-06-16 | 2017-06-16 | Whole automated processing system after clothes |
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| Publication Number | Publication Date |
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| CN207000992U true CN207000992U (en) | 2018-02-13 |
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ID=61447493
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| CN201720710361.4U Active CN207000992U (en) | 2017-06-16 | 2017-06-16 | Whole automated processing system after clothes |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107161445A (en) * | 2017-06-16 | 2017-09-15 | 东莞晶苑毛织制衣有限公司 | Whole automated processing system and its application method after clothes |
| WO2018228245A1 (en) * | 2017-06-16 | 2018-12-20 | 东莞晶苑毛织制衣有限公司 | Automatic processing system for clothes finishing and use method therefor |
| CN113877847A (en) * | 2021-09-29 | 2022-01-04 | 浙江科技学院 | Multi-functional detection device of finished product dress |
-
2017
- 2017-06-16 CN CN201720710361.4U patent/CN207000992U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107161445A (en) * | 2017-06-16 | 2017-09-15 | 东莞晶苑毛织制衣有限公司 | Whole automated processing system and its application method after clothes |
| WO2018228245A1 (en) * | 2017-06-16 | 2018-12-20 | 东莞晶苑毛织制衣有限公司 | Automatic processing system for clothes finishing and use method therefor |
| CN113877847A (en) * | 2021-09-29 | 2022-01-04 | 浙江科技学院 | Multi-functional detection device of finished product dress |
| CN113877847B (en) * | 2021-09-29 | 2023-11-03 | 浙江科技学院 | Multifunctional detection device for finished clothing |
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