CN102241049B - Green brick forming machine - Google Patents
Green brick forming machine Download PDFInfo
- Publication number
- CN102241049B CN102241049B CN 201110163868 CN201110163868A CN102241049B CN 102241049 B CN102241049 B CN 102241049B CN 201110163868 CN201110163868 CN 201110163868 CN 201110163868 A CN201110163868 A CN 201110163868A CN 102241049 B CN102241049 B CN 102241049B
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- turning cylinder
- green brick
- bottom plate
- forming machine
- brick forming
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Abstract
The invention relates to a green brick forming machine which comprises a stand and a lower die carrier arranged on the stand, wherein a die for forming the green bricks is arranged on the lower die carrier; the die comprises a die base plate; the green brick forming machine further comprises a vibration table for transmitting a vibration force to the die base plate; the vibration table comprises a vibration force output end; an opening-closing mechanism by which the die base plate and the vibration force output end of the vibration table are in driving fit to vibrate together and mutually separated to stop driving is arranged between the die base plate and the vibration force output end of the vibration table; and the opening-closing mechanism is provided with a driving device which is supported against and clutched with the die base plate as well as a matching body for providing a driving force for the driving device. According to the green brick forming machine disclosed by the invention, the time taken by the process from the forming to taking-out of the green bricks is shortened and further the productivity of the green bricks is improved.
Description
Technical field
The present invention relates to green brick forming equipment class manufacturing technology field, relate in particular to a kind of green brick forming machine.
Background technology
In industries such as smelting, kilns, refractory brick is must obligato parts, and the quality of these part quality directly influences the service life of kiln.According to Chinese patent CN 2838901 Y disclosed a kind of " concrete brick forming machine ", described make-up machine comprises frame, vertically be provided with four leads on the described frame, slidable fit has one group corresponding be provided with and be used for green brick forming on described four leads, following mould bases, on described, following mould bases is respectively by in the correspondence setting, following oil hydraulic cylinder drives, described mould bases down is provided with the counterdie storehouse that is used for green brick forming, the described below of mould bases down is provided with the shake table that is used for to the described vibration force of mould bases output down, below in described shake table on the described frame also is fixed with workbench, described shake table is arranged at the top of described workbench by spring floating, has described shake table to be driven by the vibrating motor that its below is provided with.
During use, between material to be formed being pushed into down in the counterdie storehouse of mould bases, the Vibration on Start-up motor makes the downward membrane module output of shake table vibration force, by the exciting force that shake table produced, material jolt ramming to be formed is become adobe, vibration is turned off vibrating motor after finishing, after treating the remained shock elimination of shake table, promote mould bases and counterdie storehouse down, make the adobe demoulding, the upper surface of shake table serves as die bottom plate in the manufacturing process of whole adobe.The shortcoming that described concrete brick forming machine exists is: in the remained shock elimination process of shake table, shake table and mould can not break away from, because the inertia of shake table is bigger, make that the remained shock elimination time that process spent of shake table is longer, take out this process and all need to waste the stand-by period that much there is no need to such an extent as at every turn shut down adobe after will the end of moulding, influence the productivity ratio of adobe from vibrating motor; Moreover because each green brick forming is in the process of the demoulding, the switch that vibrating motor need not stop makes that the vibration frequency of vibrating motor is very unstable, and then influences the Forming Quality of adobe; Moreover, described shake table is the way of contact of metal and metal with the way of contact of following mould bases, and the operating noise that produces during work is very big, and frame is subjected to stronger active force, very easily damage.
Summary of the invention
The object of the present invention is to provide a kind of green brick forming machine, reducing in the prior art from green brick forming to taking out the time that this process was spent, and then improve the productivity ratio of adobe.
In order to address the above problem, technical scheme of the present invention is:
The green brick forming machine, comprise frame and go up the following mould bases of assembling, described mould bases down is provided with the mould that is used for green brick forming, described mould comprises die bottom plate, described green brick forming machine also comprises the shake table that is used for to die bottom plate transmitting vibrations power, described shake table involving vibrations power output, described die bottom plate is provided with between the vibration force output of shake table and is used to make its both transmissions to cooperate vibration and the mutual open-and-close mechanism that disconnects transmission that breaks away from, described open-and-close mechanism have be used for material jolt ramming process to be formed and die bottom plate roof pressure and after material jolt ramming to be formed with the transmission device of die bottom plate clutch, and the ligand that driving force is provided for described transmission device.
Described transmission device is included in the below shock-absorbing spring that sets gradually along the vertical direction and the transmission rod that is used for cooperating with described shock-absorbing spring pushing tow of described die bottom plate, described ligand is included in the turning cylinder that rotates assembling and the extension of pivot center along continuous straight runs on the described shake table, described turning cylinder circumferentially is distributed with along it and is used for and the mating surface of described transmission rod pushing tow transmission and the disengaging face of disengaging disconnection transmission, and an end of described turning cylinder is provided with the torque input end that is used for the moment of torsion input.
Described mating surface and the length bearing of trend that breaks away from face be all along the extending axially of described turning cylinder, and described disengaging face and mating surface have two and be symmetrically distributed along the pivot center of described turning cylinder respectively.
Described mating surface edge is an arc perpendicular to the cross sectional shape of the pivot center of described turning cylinder, described disengaging face edge is a linear perpendicular to the cross sectional shape of the pivot center of described turning cylinder, and the distance between the pivot center of described mating surface and described turning cylinder is greater than the distance between the pivot center of described disengaging face and described turning cylinder.
The two ends of described transmission rod have the plasticity pad.
The torque input end of described turning cylinder be in transmission connection be useful on control described turning cylinder rotate around it the cylinder that axis rotates.
Be provided with lead on the described frame along the vertical direction, described mould bases along continuous straight runs down is connected and is arranged on the described lead, described mould leads along the vertical direction to move and is assemblied on the described mould bases down, offering described mould upper and lower sides of perforation and cross sectional shape in the described mould along the vertical direction is square forming cavity, and described die bottom plate is arranged in the described forming cavity by matched in clearance.
Beneficial effect of the present invention is: after material to be formed passes through vibration component vibration moulding, open-and-close mechanism breaks away from shake table and die bottom plate, the vibration of shake table can not be delivered on the die bottom plate again, because the inertia of die bottom plate is less, so the remained shock of die bottom plate obtains very fast decay, after the remained shock for the treatment of die bottom plate is eliminated, adobe is taken out, reduced from green brick forming to taking out the time that this process spent, and then improved the productivity ratio of adobe.
Description of drawings
Fig. 1 is the structural scheme of mechanism of the embodiment of the invention;
Fig. 2 is the structural representation of turning cylinder among Fig. 1;
Fig. 3 is that the A of Fig. 2 is to cutaway view.
The specific embodiment
Embodiment is shown in Fig. 1 ~ 3: the green brick forming machine, comprise frame 11, described frame 11 vertically is provided with four leads 2, on the described lead 2 along the vertical direction spacing parallel arranging be provided with top mold frame 12, following mould bases 13 and shake table 10, described top mold frame 12, following mould bases 13 and shake table 10 equal along continuous straight runs settings, described top mold frame 12 is passed through upper cylinder 1 slidable fit of frame 11 tops setting on described lead 2, described shake table floats by spring and guide pillar and is arranged on the frame 11, and described shake table 10 provides vibration force by the vibrating motor that its below is provided with.Described top mold frame 12 is provided with the last die head 3 that is used for material extrusion modling to be formed; Described mould bases 13 down is provided with the mould 5 that is used for green brick forming, described mould 5 comprises die bottom plate 6, described mould 5 moves by oil cylinder (or cylinder) guiding along the vertical direction and is assemblied on the described mould bases 13 down, offering described mould 5 upper and lower sides of perforation and cross sectional shape in the described mould 5 along the vertical direction is square forming cavity 4, described die bottom plate 6 is arranged in the described forming cavity 4 by matched in clearance
The vibration force of described die bottom plate 6 provides described shake table 10 involving vibrations power outputs by the shake table 10 that its below is provided with.Described die bottom plate 6 is provided with between the vibration force output of shake table 10 and is used to make its both transmissions to cooperate vibration and breaks away from the open-and-close mechanism that disconnects transmission mutually, and described open-and-close mechanism has and is used for and the transmission device of die bottom plate 6 roof pressures and clutch and the ligand that driving force is provided for described transmission device.
Described transmission device is included in the below shock-absorbing spring 7 that sets gradually along the vertical direction and the transmission rod 8 that is used for cooperating with described shock-absorbing spring pushing tow of described die bottom plate 6, the two ends of described transmission rod 8 have the plasticity pad, and described mould bases 13 down is provided with and is used for the mobile along the vertical direction spacing spacing member of transmission rod 8.Described ligand is included in the turning cylinder 9 that rotates assembling and the extension of pivot center along continuous straight runs on the described shake table 10, described turning cylinder 9 circumferentially is distributed with along it and is used for and the mating surface 15 of described transmission rod 8 pushing tow transmissions and the disengaging face 14 of disengaging disconnection transmission, the length bearing of trend of described mating surface 15 and disengaging face 14 is extending axially along described turning cylinder 9 all, described disengaging face 14 and mating surface 15 have two and be symmetrically distributed along the pivot center of described turning cylinder 9 respectively, described mating surface 15 edges are arc perpendicular to the cross sectional shape of the pivot center of described turning cylinder 9, described disengaging face 14 edges are linear perpendicular to the cross sectional shape of the pivot center of described turning cylinder 9, distance between the pivot center of described mating surface 15 and described turning cylinder 9 is greater than the distance between the pivot center of described disengaging face 14 and described turning cylinder, one end of described turning cylinder 9 is provided with the torque input end that is used for moment of torsion input, and described torque input end is in transmission connection and is useful on the described turning cylinder 9 of control and rotates around it the cylinder that axis rotates.
During work, before in forming cavity 4, not filling material to be formed, spacing member with transmission rod 8 effect under can not continue to move towards turning cylinder 9 directions, the disengaging face 14 of described turning cylinder 9 and the lower surface of described transmission rod 8 are over against answering, this moment, turning cylinder 9 was in " opening " state, the vibration force that shake table 10 is produced can not be delivered on the die bottom plate 6 through transmission rod 8, at first material to be formed is filled in the back in forming cavity 4, last die head moves for 3 times, and material to be formed is enclosed to form the adobe shape with mould 5 and die bottom plate 6, open switching cylinder then, turning cylinder 9 rotations also make mating surface 15 cooperate with the lower surface pushing tow of transmission rod 8, and this moment, turning cylinder 9 was in " closing " state, the vibration force that shake table 10 is produced is delivered on the die bottom plate 6 through transmission rod 8, after material jolt ramming to be formed, with air cylinder driven turning cylinder 9 to " opening " state, after the remained shock for the treatment of die bottom plate 6 is eliminated, move on the last die head 3, mould 5 moves down, and takes out the moulding adobe, finishes whole process.
Because in the remained shock attenuation process of die bottom plate 6, shock-absorbing spring 7 and transmission rod 8, be not subjected to the vibration effect of shake table 10, the remained shock of die bottom plate 6, shock-absorbing spring 7 and transmission rod 8 simultaneously obtains decay very soon under the effect of shock-absorbing spring, the time that the adobe depanning is waited for shortens, and has improved productivity ratio; In whole vibration processes, mould 5 does not vibrate with the vibration operation, vibration force only works to die bottom plate 6, and because the two ends of transmission rod 8 have the plasticity pad, transmission rod 8 and shock-absorbing spring 7 and the metal of turning cylinder 9 and contacting of metal have been avoided, noise is low during equipment work, and lead 2 and frame 11 are hurt less because of vibration force is little; Simultaneously, adobe is in production process, and vibrating motor can not shut down and works always, guaranteed the uniformity of the vibration frequency that shake table 10 is produced, not only save the needed switching on and shutting down time of each switch vibrating motor, enhanced productivity, and guaranteed the Forming Quality of adobe.The present invention can be used for the production of various light fire bricks, especially has the EPS(expandable polystyrene) moulding of the light fire brick of bead.
In other embodiment of invention, described shock-absorbing spring 7 and transmission rod 8 also can be buffer beams; Described open-and-close mechanism can also be cam or the connecting lever that is arranged at down on the mould bases 13, and certain described open-and-close mechanism can also be pneumatic cylinder or the hydraulic cylinder that is provided with along the vertical direction; Certainly when described cam, connecting lever, pneumatic cylinder or hydraulic cylinder when having bigger regulated quantity along the vertical direction, described shock-absorbing spring 7 and transmission rod 8 can not established yet, and this moment, transmission device and ligand were integrally formed on described cam, connecting lever, pneumatic cylinder or the oil hydraulic cylinder; The torque input end of described turning cylinder 9 can also be by oil cylinder or handle drives; Above-mentioned spacing member can be limited step or the spacer pin of offering on the transmission rod.
Claims (6)
1. green brick forming machine, comprise frame and go up the following mould bases of assembling, described mould bases down is provided with the mould that is used for green brick forming, described mould comprises die bottom plate, described green brick forming machine also comprises the shake table that is used for to die bottom plate transmitting vibrations power, described shake table involving vibrations power output, it is characterized in that: described die bottom plate is provided with between the vibration force output of shake table and is used to make its both transmissions to cooperate vibration and the mutual open-and-close mechanism that disconnects transmission that breaks away from, described open-and-close mechanism have be used for material jolt ramming process to be formed and die bottom plate roof pressure and after material jolt ramming to be formed with the transmission device of die bottom plate clutch, and the ligand that driving force is provided for described transmission device, described transmission device is included in the below shock-absorbing spring that sets gradually along the vertical direction and the transmission rod that is used for cooperating with described shock-absorbing spring pushing tow of described die bottom plate, described ligand is included in the turning cylinder that rotates assembling and the extension of pivot center along continuous straight runs on the described shake table, described turning cylinder circumferentially is distributed with along it and is used for and the mating surface of described transmission rod pushing tow transmission and the disengaging face of disengaging disconnection transmission, and an end of described turning cylinder is provided with the torque input end that is used for the moment of torsion input.
2. green brick forming machine according to claim 1, it is characterized in that: described mating surface and the length bearing of trend that breaks away from face be all along the extending axially of described turning cylinder, and described disengaging face and mating surface have two and be symmetrically distributed along the pivot center of described turning cylinder respectively.
3. green brick forming machine according to claim 1 and 2, it is characterized in that: described mating surface edge is an arc perpendicular to the cross sectional shape of the pivot center of described turning cylinder, described disengaging face edge is a linear perpendicular to the cross sectional shape of the pivot center of described turning cylinder, and the distance between the pivot center of described mating surface and described turning cylinder is greater than the distance between the pivot center of described disengaging face and described turning cylinder.
4. green brick forming machine according to claim 1 is characterized in that: the two ends of described transmission rod have the plasticity pad.
5. green brick forming machine according to claim 1 is characterized in that: the torque input end of described turning cylinder be in transmission connection be useful on control described turning cylinder rotate around it the cylinder that axis rotates.
6. green brick forming machine according to claim 1, it is characterized in that: be provided with lead on the described frame along the vertical direction, described mould bases along continuous straight runs down is connected and is arranged on the described lead, described mould leads along the vertical direction to move and is assemblied on the described mould bases down, offering described mould upper and lower sides of perforation and cross sectional shape in the described mould along the vertical direction is square forming cavity, and described die bottom plate is arranged in the described forming cavity by matched in clearance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110163868 CN102241049B (en) | 2011-06-17 | 2011-06-17 | Green brick forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110163868 CN102241049B (en) | 2011-06-17 | 2011-06-17 | Green brick forming machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102241049A CN102241049A (en) | 2011-11-16 |
| CN102241049B true CN102241049B (en) | 2013-07-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110163868 Expired - Fee Related CN102241049B (en) | 2011-06-17 | 2011-06-17 | Green brick forming machine |
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| CN (1) | CN102241049B (en) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102744768A (en) * | 2012-07-04 | 2012-10-24 | 江苏永钢集团有限公司 | Hydraulic brick discharge machine |
| CN104128984A (en) * | 2014-07-31 | 2014-11-05 | 浙江立鑫高温耐火材料有限公司 | Compacting tool set for refractory bricks |
| CN104149168A (en) * | 2014-07-31 | 2014-11-19 | 浙江立鑫高温耐火材料有限公司 | Pressing die for refractory bricks |
| CN106217632B (en) * | 2016-08-29 | 2018-08-17 | 无锡市东北塘永丰橡塑厂 | One kind is for manufacturing the efficient mold of curb shell stone patterns |
| CN106217609B (en) * | 2016-08-29 | 2018-09-04 | 无锡市东北塘永丰橡塑厂 | A kind of curb stone mould with stamp function |
| CN106853657A (en) * | 2017-02-24 | 2017-06-16 | 南通市恒达机械制造有限公司 | A kind of adobe batch high efficiency machine for forming |
| CN109940738A (en) * | 2019-04-18 | 2019-06-28 | 广东摩德娜科技股份有限公司 | A kind of vibration press die |
| CN112405822A (en) * | 2020-12-02 | 2021-02-26 | 天津市建丰液压机械有限公司 | Table-mould resonance type brick making equipment |
| CN112776160A (en) * | 2021-01-23 | 2021-05-11 | 福建建泰建筑科技有限责任公司 | Prefabricated assembled concrete prefabricated part automation equipment |
| CN113997386A (en) * | 2021-11-03 | 2022-02-01 | 湖南绿生永固新材料有限公司 | Green brick forming equipment for environment-friendly bricks |
| CN114536512A (en) * | 2022-03-01 | 2022-05-27 | 河南宏宇新材料科技有限公司 | Refractory material forming device |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB845856A (en) * | 1958-09-29 | 1960-08-24 | Antonio Vittorio Locatelli | Hydraulic press for the moulding of bricks or blocks |
| CN2414897Y (en) * | 2000-03-03 | 2001-01-17 | 金武亿 | Automatic brick machine |
| CN2565604Y (en) * | 2002-08-31 | 2003-08-13 | 高成法 | Hollow block former |
| CN2732452Y (en) * | 2004-07-16 | 2005-10-12 | 郑州豫兴氮氧结合耐火材料有限公司 | Full-automatic hole shaped brick forming machine |
| CN2838901Y (en) * | 2005-07-22 | 2006-11-22 | 郑州市自立实业有限公司 | The concrete brick forming machine |
| UA26832U (en) * | 2007-05-14 | 2007-10-10 | Vasyl Ivanovych Huitur | Electrohydraulic installation for pressing of articles |
| CN201249475Y (en) * | 2008-06-24 | 2009-06-03 | 侯贵祥 | Suspended mode vibration block making machine |
| CN201824448U (en) * | 2010-09-17 | 2011-05-11 | 泉州联达市政机械制造有限公司 | Novel brick forming machine |
-
2011
- 2011-06-17 CN CN 201110163868 patent/CN102241049B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB845856A (en) * | 1958-09-29 | 1960-08-24 | Antonio Vittorio Locatelli | Hydraulic press for the moulding of bricks or blocks |
| CN2414897Y (en) * | 2000-03-03 | 2001-01-17 | 金武亿 | Automatic brick machine |
| CN2565604Y (en) * | 2002-08-31 | 2003-08-13 | 高成法 | Hollow block former |
| CN2732452Y (en) * | 2004-07-16 | 2005-10-12 | 郑州豫兴氮氧结合耐火材料有限公司 | Full-automatic hole shaped brick forming machine |
| CN2838901Y (en) * | 2005-07-22 | 2006-11-22 | 郑州市自立实业有限公司 | The concrete brick forming machine |
| UA26832U (en) * | 2007-05-14 | 2007-10-10 | Vasyl Ivanovych Huitur | Electrohydraulic installation for pressing of articles |
| CN201249475Y (en) * | 2008-06-24 | 2009-06-03 | 侯贵祥 | Suspended mode vibration block making machine |
| CN201824448U (en) * | 2010-09-17 | 2011-05-11 | 泉州联达市政机械制造有限公司 | Novel brick forming machine |
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| Publication number | Publication date |
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| CN102241049A (en) | 2011-11-16 |
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