CN201824448U - Novel brick forming machine - Google Patents
Novel brick forming machine Download PDFInfo
- Publication number
- CN201824448U CN201824448U CN2010205383214U CN201020538321U CN201824448U CN 201824448 U CN201824448 U CN 201824448U CN 2010205383214 U CN2010205383214 U CN 2010205383214U CN 201020538321 U CN201020538321 U CN 201020538321U CN 201824448 U CN201824448 U CN 201824448U
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- brick
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- die component
- membrane module
- lining
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- Expired - Fee Related
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Abstract
The utility model discloses a novel brick forming machine. The novel brick forming machine comprises a main machine frame, a brick forming mechanism, a feeding mechanism and a hydraulic station assembly, wherein the brick forming mechanism is mounted on the main machine frame and comprises an upper die component and a lower die component; the upper die component moves up and down under the guiding action of upright posts on two sides of the upper die component, so as to work with the lower die component in a matched manner to fulfill brick forming operation; the lower die component is arranged on a vibration table; the feeding mechanism comprises a face material delivery wagon and a base layer material delivery device; and the hydraulic station assembly comprises a hydraulic drive source and a reversing valve, and is used for controlling the brick forming mechanism and the feeding mechanism. The novel brick forming machine realizes automatic operation, adopts hydraulic transmission and double-layered material distribution (base layer material and color face material), and has the advantages of vibration pressurizing, height and density control function, large exciting force, simplicity in operation, convenience in maintenance, reliability in operation, and the like.
Description
Technical field
The utility model discloses a kind of novel fragment of brick make-up machine, divides by International Patent Classification (IPC) (IPC) to belong to fragment of brick former class manufacturing technology field, applicable to producing products such as various chained blocks, colour floor brick, building-block, many rounds brick.
Background technology
Mostly traditional brickmaking machine is to be used for suppressing clay solid brick, not only wastes a large amount of land resource, the coal-fired major polluting atmosphere environment of baking bricks, and therefore producing non-calcine hollow brick is the new direction of current building materials development, the brick machine mainly contains punching type and squash type two classes at present.Though automation unburned, brickmaking that these brick machines have been realized, but still exist following problem:
1, artificial Attended Operation is many, causes moulding fragment of brick standard to differ, and regularity is poor;
2, the adobe production line is longer, adobe production cost height, and labour intensity is big.
Chinese patent literature CN200720019098.0 discloses a kind of fully automatic hydraulic brickmaking machine, this hydraulic brick making machine comprises oil pressure cylinder, support, pressing mold, upper beam, support, ejects oil cylinder, support, percussion mechanism and feed mechanism, the vibrations of implementation secondary, it is even, closely knit that vibrations for the first time mainly shake material; Shake the back for the second time and carry out pressurize.Yet this brick equipment is mainly used in produces hollow fragment of brick, and structure is complicated.
Summary of the invention
At the deficiencies in the prior art, the utility model provides a kind of quality of production height, novel fragment of brick make-up machine that durability is strong, be applicable to products such as producing various chained blocks, colour floor brick, parking lot grass planting brick, highway revetment brick, building-block, standard brick, many rounds brick, the product compression strength height of production, specification standard, appearance looks elegant.
For achieving the above object, the utility model is achieved through the following technical solutions:
A kind of novel fragment of brick make-up machine comprises mainframe, fragment of brick shaping mechanism, feed mechanism and Hydraulic Station assembly,
The fragment of brick shaping mechanism is installed on the mainframe, comprises upper die component and following membrane module, and the guide pillar effect of upper die component by its both sides moves up and down to cooperate with following membrane module finishes the fragment of brick moulding, and following membrane module is arranged on the shake table;
Feed mechanism, comprise lining waggon and basic unit's material conveying device, the lining waggon is symmetricly set in fragment of brick shaping mechanism both sides and adds lining with in downward membrane module framed, basic unit's material conveying device is arranged at fragment of brick shaping mechanism one side and the framed Nei Jia basic unit material by the downward membrane module of conveyer belt, and above-mentioned lining waggon and basic unit's material conveying device are installed on the mainframe;
The Hydraulic Station assembly comprises on it that hydraulic drive source and reversal valve are used to control fragment of brick shaping mechanism and feed mechanism.
Further, the upper die component of described fragment of brick shaping mechanism comprises die head, the pressure head water spring that shakes, last die head is driven by upper mould oil cylinder, that following membrane module comprises is framed, counterdie housing, shake table, this time membrane module is connected with lower mold oil cylinder by adjusting screw rod, shake table is driven by vibrating motor, and under shake table cushion blocking is installed.
Further, described lining waggon makes it reinforced in framed by the lining hydraulic oil cylinder driving.
Further, described basic unit material conveying device comprises hopper, mixer structure and conveyer belt, and the aggregate in the hopper feeds in raw material in framed by conveyer belt and by the mixer structure it stirred material, and described hopper inlet is connected with concrete mixer.
Further, two columns of described fragment of brick shaping mechanism are provided with patrix fairlead and the counterdie guide pin bushing that is connected with upper die component and following membrane module.
Operation sequence of the present utility model is as follows:
1, initial state:
A: pressure head rises to peak, and moulding box rises to meta.
B: supporting plate is put into push pedal machine supporting plate case (can put 10 layers), pull push pedal machine direction valve, push pedal
Oil cylinder is pulled holder and is pushed on the shake table, and counterdie is reduced on the shake table of placing supporting plate.
2, add basic unit's material:
A: adjust conveyer belt feeding time, mixing time, reinforced time of vibration, stir the time-delay time of vibration;
B: manually: first conveyer belt feeding button, conveyer belt is reinforced to finish, with basic unit's hopper deliver to framed on, again by stirring the material button, stir the material back that finishes and implement reinforced vibration by vibrate push button, hopper running 1-2 back and forth, the reinforced hopper that finishes returns the bed of material should be smooth.
C: automatically: auto feed when basic unit's hopper returns, basic unit's hopper deliver to framed on again by stirring the material button, stir that material finishes and the auto feed vibration, hopper is reinforced back and forth automatically.
3, add lining: when treating the reposition of basic unit material hopper, patrix is depressed, with bed material flatten (6-10mm) then patrix rise peak, pull lining hopper direction valve, push away cylinder by the lining case and truck (case) is pushed into moulding box adds honest material and return original position again.Notice that surface layer should be evenly smooth.
4, pressurization and vibration moulding: with the unloader off-load, pull the mould direction valve pressure head is dropped to bed of material face with deadweight, press the compacted under button simultaneously, beginning moulding vibration (3-5 second).Forming vibrating time is according to product strength, and height is done temperature in conjunction with basic unit's material and regulated, and unloader turns back meta last 0.5 second of moulding vibration, implements pressurization and vibration.
5, the demoulding: after vibration moulding finishes,, pull the patrix direction valve and be in meta lock letter, pull the moulding box direction valve moulding box is risen to suitable height (being higher than product height 2cm), then pull the patrix direction and rise to peak so that brick output with the unloader off-load.
6, brick output send plate: vibration push pedal machine direction valve steadily pushes shake table with supporting plate, and will make the product supporting plate and be pushed into and connect on the brick transport platform.Be transported to the stockyard by the running car.Pull the moulding box direction valve again moulding box is put to the shake table supporting plate, prepare next working cycles.
The utility model QFT3-20 type realizes running automatically, adopts hydraulic drive, and double-layer cloth (basic unit's material and colored lining) has the vibration pressurization, height and the two control of density function, exciting force is big, and is simple to operate, easy to maintenance, advantage such as it is reliable to turn round, split run is produced floor tile 80,000/m per year
2Or building block 20,000/m
3
Description of drawings
Fig. 1 is the utility model forming module schematic diagram;
Fig. 2 is that the utility model stirs the conveying schematic diagram;
Figure 31 is the utility model Hydraulic Station assembly front view;
Figure 32 is the utility model Hydraulic Station assembly side view;
Figure 33 is the utility model Hydraulic Station assembly vertical view;
The specific embodiment
The utility model is described in further detail below in conjunction with accompanying drawing:
Embodiment: see also Fig. 1, Fig. 2, a kind of novel fragment of brick make-up machine comprises mainframe 1, fragment of brick shaping mechanism 2, feed mechanism 3 and Hydraulic Station assembly 4,
Fragment of brick shaping mechanism 2 is installed on the mainframe 1, comprises upper die component and following membrane module, and column 21 guide effects of upper die component by its both sides move up and down to cooperate with following membrane module finishes the fragment of brick moulding, and following membrane module is arranged on the shake table 25;
Feed mechanism 3, comprise lining waggon 31 and basic unit's material conveying device, lining waggon 31 be symmetricly set in fragment of brick shaping mechanism 2 both sides and downwards membrane module framed 26 in add lining, basic unit's material conveying device is arranged at fragment of brick shaping mechanism one side and the framed Nei Jia basic unit material by the downward membrane module of conveyer belt, and above-mentioned lining waggon and basic unit's material conveying device are installed on the mainframe;
Hydraulic Station assembly 4 comprises on it that hydraulic drive source and reversal valve are used to control fragment of brick shaping mechanism and feed mechanism.This Hydraulic Station assembly 4 as Figure 31, Figure 32 and Figure 33, specifically comprises fuel tank 41, gear pump 42 and oil pump seat 45, and reversal valve 43, multiple directional control valve 44, cooling tank 46, motor 47 is installed oil level indicator 48 on the fuel tank, and cooling tank is installed on fuel tank one side.
See also Fig. 1 and Fig. 2, the upper die component of fragment of brick shaping mechanism comprises die head 22, pressure head 23 and weakening spring 24, last die head is driven by upper mould oil cylinder 214, that following membrane module comprises is framed 26, counterdie housing 27, shake table 25, this time membrane module is connected with lower mold oil cylinder 29 by adjusting screw rod 28, shake table is driven by vibrating motor 210, and under shake table cushion blocking 211 is installed.The lining waggon is driven by lining oil cylinder 32 and makes it reinforced in framed.Basic unit's material conveying device comprises hopper 33, mixer structure and conveyer belt, aggregate in the hopper feeds in raw material in framed by conveyer belt and by the mixer structure it is stirred material, described hopper inlet is connected with concrete mixer 5, and the mixer structure is by stirring 35 actions of material motor 34 drive sprockets.Two columns of fragment of brick shaping mechanism are provided with patrix fairlead 212 and the counterdie fairlead 213 that is connected with upper die component and following membrane module.
Production technology of the present utility model:
1, batching: 250 liters or 350 liter forced concrete mixers, stir material at every turn and can add a bag cement.The bed material batching of every spice sees Table:
The bed material list of ingredients
※ glue bone ratio (cement: aggregate) grasp: 5-6 1
C30 pavior brick: 1: 5.0-5.5, cement 50 kilograms (bags) adds 250-275 kilogram aggregate
C25 pavior brick: 1: 5.5-6.0, cement 50 kilograms (bags) adds 275-300 kilogram aggregate
The ※ ratio of mud (water: cement) 1: 9-10, existing moisture content in the GPRS aggregate when adding water, every spice moisture content want tide, intensity high, remove brick easily,, the yield rate height.But moisture content is too much, cements iron plate, is difficult for removing brick.
Lining: cement: yellow ground=1: 1.0-1.5, yellow ground must be used fine sand, and sieves.It is sufficient that moisture is wanted.
Lining is fresh, and the concrete material that stirs should use up in 1 hour.
2, outward appearance: product surface is firm, bright and clean.Will there be obvious water mark the side.
3, maintenance: moulding natural curing began the maintenance of sprinkling water after 6 hours, (fine hot weather more should be noted)
But natural curing after the week of sprinkling water was dispatched from the factory after 28 days.
4, stack: but the brick level that has just formed out stacks the 5-6 layer, answers side sign indicating number heap high in second day, is convenient to table in the suction maintenance, improves intensity.
5, forming operation: pressurizeed at last 1 second moulding pressurization and vibration 3-5 second general reinforced vibration 1.5-3.0 second, hydraulic system pressure is controlled at 6-8Mpa, forbids too high.
Important technological parameters of the present utility model:
| Title | The QFT3-20 type | The QT3-20 type |
Prepare before the utility model operation:
1, checks that all moving components have no abnormal and relevant portion lubrication circumstances.
2, check the power supply situation, voltage 380V+10%, and add earth connection.
3, check hydraulic oil oil level, oil temperature, manually direction valve should be at meta.
4, check the Oil pump electrical machinery direction, (press oil pump and indicate direction).
5, system pressure is regulated: one group is not in meta in the direction combination valve, opens pressure meter switch, regulates overflow valve, and (pressure raises clockwise, and pressure reduces counterclockwise) is to 5.0-6.5Mpa and lock nut.And close pressure meter switch.(should open pressure meter switch and check pressure every day before the working.)
6. check whether off-load (pressure index is 0-1Mpa) of unloader.
7. whether normally, steadily pull direction valve, observe each action running, whether pressure head and moulding box position be correct.
8. checking that vibrator oil level (should between 45-50mm) vibrating motor must not turn to connects anti-(by indicating direction).
The utility model course of work points for attention:
1, safety first is in operation, and hand can't be extended framed neutralization and touch moving component.
2, when stuck phenomenon, at first necessary first closing direction valve is turned off oil pump, handles then.Forbid when pulling direction valve, to handle stuck phenomenon.
3, when situations such as mold exchange more, must hang patrix, prevent to glide with rope.
4, when hydraulic parts such as replacing valve, pipeline, the piston of all oil cylinders should be put to minimum point, prevented that oil spout and mould from gliding.During end-of-job, should put a plank on counterdie, patrix is fallen, be pressed on the plank.
5, the cleaning that often keeps moving components such as guide pillar, lubricated.
6, the sizing situation on the attention pressing plate, often cleaning if necessary, should be shut down cleaning.
7, every day after hours should be with the machine outwash, dry, add to be coated with lubricating oil, otherwise hard difficult wiping of concrete knot.Forbid to use the water flushing device.Because the electrical installation that machine intimate is equipped with, the water flushing, damage equipment very easily, and easily cause accident.
8, check spring hitch degree of tightness situation every day.The inspection of checking the degree of tightness situation of bobbing machine bolt and other bolt weekly is condition emotionally.The bobbing machine belt need often conduct a survey, if wearing and tearing are arranged, phenomenon such as skid, relax should in time change or adjust, belt pulley is too much as wearing and tearing, and also should in time change.
9, refuel in strict accordance with requiring.The amount of vibrator filling lubricating oil is that drain pan makes progress 45-50MM highly, with dipstick (every month) inspection regularly.In normal the use, lubricating oil is lossy in the bobbing machine, must in time replenish.
10, when maintenance of machinery, vibrator setting-up eccentricity gear shaft, axial float must not be greater than 0.6mm, and notice that gear closes " 0 " mark and aligns, and motor steering must not connect instead.
The above record only for utilizing the embodiment of this origination techniques content, anyly is familiar with modification, the variation that this skill person uses this creation to do, and all belongs to the claim of this creation opinion, and is not limited to those disclosed embodiments.
Claims (5)
1. novel fragment of brick make-up machine is characterized in that: comprise mainframe, fragment of brick shaping mechanism, feed mechanism and Hydraulic Station assembly,
The fragment of brick shaping mechanism is installed on the mainframe, comprises upper die component and following membrane module, and the guide pillar effect of upper die component by its both sides moves up and down to cooperate with following membrane module finishes the fragment of brick moulding, and following membrane module is arranged on the shake table;
Feed mechanism, comprise lining waggon and basic unit's material conveying device, the lining waggon is symmetricly set in fragment of brick shaping mechanism both sides and adds lining with in downward membrane module framed, basic unit's material conveying device is arranged at fragment of brick shaping mechanism one side and the framed Nei Jia basic unit material by the downward membrane module of conveyer belt, and above-mentioned lining waggon and basic unit's material conveying device are installed on the mainframe;
The Hydraulic Station assembly comprises on it that hydraulic drive source and reversal valve are used to control fragment of brick shaping mechanism and feed mechanism.
2. novel fragment of brick make-up machine according to claim 1, it is characterized in that: the upper die component of described fragment of brick shaping mechanism comprises die head, the pressure head water spring that shakes, last die head is driven by upper mould oil cylinder, that following membrane module comprises is framed, counterdie housing, shake table, this time membrane module is connected with lower mold oil cylinder by adjusting screw rod, shake table is driven by vibrating motor, and under shake table cushion blocking is installed.
3. novel fragment of brick make-up machine according to claim 1 is characterized in that: described lining waggon makes it reinforced in framed by the lining hydraulic oil cylinder driving.
4. novel fragment of brick make-up machine according to claim 1, it is characterized in that: described basic unit material conveying device comprises hopper, mixer structure and conveyer belt, aggregate in the hopper feeds in raw material in framed by conveyer belt and by the mixer structure it is stirred material, and described hopper inlet is connected with concrete mixer.
5. novel fragment of brick make-up machine according to claim 1 is characterized in that: two columns of described fragment of brick shaping mechanism are provided with patrix fairlead and the counterdie guide pin bushing that is connected with upper die component and following membrane module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205383214U CN201824448U (en) | 2010-09-17 | 2010-09-17 | Novel brick forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205383214U CN201824448U (en) | 2010-09-17 | 2010-09-17 | Novel brick forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201824448U true CN201824448U (en) | 2011-05-11 |
Family
ID=43963006
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010205383214U Expired - Fee Related CN201824448U (en) | 2010-09-17 | 2010-09-17 | Novel brick forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201824448U (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102241049A (en) * | 2011-06-17 | 2011-11-16 | 平顶山新型耐材有限公司 | Green brick forming machine |
| CN102806593A (en) * | 2012-08-15 | 2012-12-05 | 青岛煜志机械科技有限公司 | Automatic-feeding plate pressing machine |
| WO2014015645A1 (en) * | 2012-07-25 | 2014-01-30 | Wang Qingqi | Brick maker with brick-gripping mechanical hand driven by chain |
| CN103737701A (en) * | 2013-12-12 | 2014-04-23 | 宁波诺亚智能设备有限公司 | Block forming machine |
| CN104108133A (en) * | 2014-07-04 | 2014-10-22 | 北京仁创科技集团有限公司 | Forming machine and mixing-preventing distributing device used for distributing of forming machine |
| CN104589482A (en) * | 2014-12-25 | 2015-05-06 | 王新江 | Fully automatic brick manufacturing system |
| CN105690542A (en) * | 2016-03-02 | 2016-06-22 | 哈尔滨工业大学 | Test building block processing device |
| CN106738209A (en) * | 2016-12-28 | 2017-05-31 | 滁州品之达电器科技有限公司 | A kind of mechanical stamping brick making machine |
| CN108407069A (en) * | 2018-04-03 | 2018-08-17 | 浙江水利水电学院 | A kind of ecological permeable bricks making former |
| CN109624030A (en) * | 2019-01-16 | 2019-04-16 | 安徽佳乐建设机械有限公司 | A kind of U-shaped Water gutter shaping machine and its method |
| CN111267204A (en) * | 2020-02-25 | 2020-06-12 | 王兰兰 | Manufacturing and processing technology of sound-insulation and heat-preservation building block building material |
-
2010
- 2010-09-17 CN CN2010205383214U patent/CN201824448U/en not_active Expired - Fee Related
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102241049B (en) * | 2011-06-17 | 2013-07-31 | 平顶山新型耐材有限公司 | Green brick forming machine |
| CN102241049A (en) * | 2011-06-17 | 2011-11-16 | 平顶山新型耐材有限公司 | Green brick forming machine |
| WO2014015645A1 (en) * | 2012-07-25 | 2014-01-30 | Wang Qingqi | Brick maker with brick-gripping mechanical hand driven by chain |
| CN102806593B (en) * | 2012-08-15 | 2015-01-28 | 毛晓刚 | Automatic-feeding plate pressing machine |
| CN102806593A (en) * | 2012-08-15 | 2012-12-05 | 青岛煜志机械科技有限公司 | Automatic-feeding plate pressing machine |
| CN103737701B (en) * | 2013-12-12 | 2015-12-09 | 宁波诺亚智能设备有限公司 | A kind of block machine |
| CN103737701A (en) * | 2013-12-12 | 2014-04-23 | 宁波诺亚智能设备有限公司 | Block forming machine |
| CN104108133A (en) * | 2014-07-04 | 2014-10-22 | 北京仁创科技集团有限公司 | Forming machine and mixing-preventing distributing device used for distributing of forming machine |
| CN104108133B (en) * | 2014-07-04 | 2016-04-06 | 北京仁创科技集团有限公司 | For anti-mixing distribution device and the forming machine of forming machine cloth |
| CN104589482A (en) * | 2014-12-25 | 2015-05-06 | 王新江 | Fully automatic brick manufacturing system |
| CN105690542A (en) * | 2016-03-02 | 2016-06-22 | 哈尔滨工业大学 | Test building block processing device |
| CN106738209A (en) * | 2016-12-28 | 2017-05-31 | 滁州品之达电器科技有限公司 | A kind of mechanical stamping brick making machine |
| CN108407069A (en) * | 2018-04-03 | 2018-08-17 | 浙江水利水电学院 | A kind of ecological permeable bricks making former |
| CN109624030A (en) * | 2019-01-16 | 2019-04-16 | 安徽佳乐建设机械有限公司 | A kind of U-shaped Water gutter shaping machine and its method |
| CN109624030B (en) * | 2019-01-16 | 2023-09-22 | 安徽佳乐建设机械有限公司 | U-shaped water tank forming machine and method thereof |
| CN111267204A (en) * | 2020-02-25 | 2020-06-12 | 王兰兰 | Manufacturing and processing technology of sound-insulation and heat-preservation building block building material |
| CN111267204B (en) * | 2020-02-25 | 2021-06-25 | 莒县华能建材有限公司 | Manufacturing and processing technology of sound-insulation and heat-preservation building block building material |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110511 Termination date: 20140917 |
|
| EXPY | Termination of patent right or utility model |