CN104328907B - A kind of concrete magnetic limit mould with removing device - Google Patents
A kind of concrete magnetic limit mould with removing device Download PDFInfo
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- CN104328907B CN104328907B CN201410614757.XA CN201410614757A CN104328907B CN 104328907 B CN104328907 B CN 104328907B CN 201410614757 A CN201410614757 A CN 201410614757A CN 104328907 B CN104328907 B CN 104328907B
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- push rod
- removing device
- mould
- limit mould
- prefabricated element
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Abstract
A kind of concrete magnetic limit mould with removing device be applied in modern architecture industrial field, be made up of limit mould body, magnet unit, removing device, magnet unit and removing device are fixed in the mould body of limit, magnetic limit mould can be fixed on template pallet, and removing device is made up of push rod cap, spring, vertically push rod, intermediate connecting rod, horizontal push, push rod fairlead, push rod bearing pin, push rod bearing pin, push rod fairlead.The horizontal push of removing device can eject from mould inside, magnetic limit, act directly on concrete prefabricated element, when avoiding by pulling or beat form removal, serious damage is caused to mould, also avoid the breakage causing concrete prefabricated element during form removal, this magnetic limit mould can improve the product quality of concrete prefabricated element, and form removal is simultaneously convenient, the automatic form removal of manipulator can be realized, effectively shorten striking time, improve the efficiency of form removal, reduce the labour intensity of striking job.
Description
Technical field
The present invention relates to a kind of concrete magnetic limit mould with removing device in modern architecture industrial field.
Background technology
At present, magnetic limit mould is applied in the particular manufacturing craft in the production of assembled architecture concrete prefabricated element, the precision of its dimensional accuracy direct relation concrete prefabricated element finished product, its dismounting mode directly affects the production efficiency of concrete prefabricated element, and its life cycle directly affects the cost of production of concrete prefabricated element.A set of magnetic limit mould is combined into a die cavity according to concrete prefabricated element drawing requirement and is fixed on template pallet, arranges reinforcing bar on request in the middle of the die cavity, then concreting, after closely knit shaping, maintenance, produce qualified concrete prefabricated element.
After concrete prefabricated element maintenance is complete, the adhesion stress between magnetic limit mould and concrete prefabricated element is very large.The magnetic limit mould generally applied in producing both at home and abroad is at present when form removal, usually by manually magnetic limit mould being separated with concrete prefabricated element, because magnetic limit mould self does not have removing device, the mode pulling or beat can only be adopted, this traditional mode easily makes limit moding shape, greatly reduce application life and the dimensional accuracy of magnetic limit mould, and easily make concrete prefabricated element surface fracture, affect end product quality; This kind of form removal mode is difficult to realize adopting manipulator to carry out automatic high-efficiency striking job, and form removal efficiency is low, affects the production capacity of prefabricated units.Therefore, develop a kind of concrete magnetic limit mould with removing device, realize ensureing magnetic limit mould dimensional accuracy, improve form removal efficiency and magnetic limit mould application life is new problem urgently to be resolved hurrily.
Summary of the invention
The object of the present invention is to provide a kind of concrete magnetic limit mould with removing device, this magnetic limit mould improves the product quality of concrete prefabricated element, form removal is simultaneously convenient, the automatic form removal of manipulator can be realized, effectively shorten striking time, improve the efficiency of form removal, reduce the labour intensity of striking job.
The object of the present invention is achieved like this: a kind of concrete magnetic limit mould with removing device, by limit mould body, magnet unit, removing device forms, magnet unit and removing device are fixed in the mould body of limit, magnetic limit mould can be fixed on template pallet, described removing device is by push rod cap, spring, vertical push rod, intermediate connecting rod, horizontal push, push rod fairlead, push rod bearing pin, push rod bearing pin, push rod fairlead forms, wherein push rod fairlead is fixed on the mould body of limit, the push rod cap protruding limit mould upper surface is threaded with vertical push rod, vertical push rod is slidably connected along push rod fairlead in push rod fairlead, spring housing is in vertical push rod upper end, and it is coaxial with vertical push rod, spring one end is supported on the mould body of limit, the other end is supported on push rod cap or vertical push rod, in the middle part of vertical push rod by push rod bearing pin and intermediate connecting rod one end hinged, the intermediate connecting rod other end by push rod bearing pin and horizontal push hinged, push rod fairlead is fixed on the mould body of limit, horizontal push can be slidably connected along push rod fairlead in push rod fairlead
,its operating principle is, when under the effect of push rod cap at thrust or pulling force, it drives vertical push rod to do vertical motion, vertical push rod drives intermediate connecting rod to swing, intermediate connecting rod drives horizontal push to do horizontal movement, horizontal push one end is stretched out from magnetic limit mould and concrete prefabricated element bonding surface, act on concrete prefabricated element surface, produce horizontal form removal power, realize magnetic limit mould to be separated with concrete prefabricated element, when cancelling thrust or pulling force suffered by push rod cap, under spring force, vertical push rod drives horizontal push to reset by intermediate connecting rod, when push rod bearing pin initial position is on push rod bearing pin top, downward thrust can be applied at push rod cap and realize magnetic limit mould be separated to promote horizontal push with concrete prefabricated element, when push rod bearing pin initial position is in push rod bearing pin bottom, pulling force upwards can be applied at push rod cap and promote horizontal push and realize magnetic limit mould and be separated with concrete prefabricated element, above-mentioned removing device is a labor-saving structure, act on the amplification of the external force on vertical push rod by removing device, make the horizontal push thrust acted on concrete prefabricated element be greater than external force on be applied to push rod cap, to try hard to keep being separated of card magnetic limit mould and concrete prefabricated element so this removing device can produce enough form removals, it uses and method of operating is, in form removal operation after concrete curing, first by external force, the magnet unit in the mould of magnetic limit is mentioned, eliminate the magnetic force between magnetic limit mould and template pallet, and then to be promoted by external force or to press down push rod cap, vertical push rod is driven to slide up and down, intermediate connecting rod is driven to swing by vertical push rod, and then promote horizontal push horizontal slip by intermediate connecting rod, and stretch out from magnetic limit mould and concrete prefabricated element bonding surface, act on the concrete prefabricated element side surface after maintenance, magnetic limit mould is separated with concrete prefabricated element, after this, cancel and act on external force on push rod cap, under the action of the spring, vertical push rod drives horizontal push to reset by intermediate connecting rod, and after treating that magnetic limit mould is separated completely with concrete prefabricated element, lifting magnetic limit mould completes whole form removal process.
Main points of the present invention are its structure and working principle.Its operating principle is, when under the effect of push rod cap at thrust or pulling force, it drives vertical push rod to do vertical motion, vertical push rod drives intermediate connecting rod to swing, intermediate connecting rod drives horizontal push to do horizontal movement, horizontal push one end is stretched out from magnetic limit mould and concrete prefabricated element bonding surface, act on concrete prefabricated element surface, produce horizontal form removal power, realize magnetic limit mould to be separated with concrete prefabricated element, when cancelling thrust or pulling force suffered by push rod cap, under spring force, vertical push rod drives horizontal push to reset by intermediate connecting rod; When push rod bearing pin initial position is on push rod bearing pin top, downward thrust can be applied at push rod cap and realize magnetic limit mould be separated to promote horizontal push with concrete prefabricated element; When push rod bearing pin initial position is in push rod bearing pin bottom, pulling force upwards can be applied at push rod cap and promote horizontal push and realize magnetic limit mould and be separated with concrete prefabricated element; Above-mentioned removing device is a labor-saving structure, act on the amplification of the external force on vertical push rod by removing device, make the horizontal push thrust acted on concrete prefabricated element be greater than external force on be applied to push rod cap, to try hard to keep being separated of card magnetic limit mould and concrete prefabricated element so this removing device can produce enough form removals.
A kind of concrete magnetic limit mould with removing device compared with prior art, have due in the mould of magnetic limit with removing device, the horizontal push of removing device can eject from mould inside, magnetic limit, act directly on concrete prefabricated element, when avoiding by pulling or beat form removal, serious damage is caused to mould, also the breakage causing concrete prefabricated element during form removal is avoided, improve the product quality of concrete prefabricated element, form removal is simultaneously convenient, the automatic form removal of manipulator can be realized, effectively shorten striking time, improve the efficiency of form removal, reduce the advantages such as the labour intensity of striking job, to be widely used in modern architecture industrial field.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is described in detail.
Fig. 1 is structural representation of the present invention.
Fig. 2 is the sectional view of the A-A of Fig. 1.
Fig. 3 is the sectional view of the B-B of Fig. 1.
Fig. 4 is the sectional view of the C-C of Fig. 1.
Fig. 5 is the structural representation of the embodiment of the present invention one.
Fig. 6 is the structural representation of the embodiment of the present invention two.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention will be further described.But those skilled in the art should know, the invention is not restricted to listed detailed description of the invention, as long as spirit according to the invention, all should be included in protection scope of the present invention.
With reference to accompanying drawing, a kind of concrete magnetic limit mould with removing device, by limit mould body 1, magnet unit 2, removing device 3 forms, magnet unit 2 and removing device 3 are fixed in limit mould body 1, magnetic limit mould can be fixed on template pallet, described removing device 3 is by push rod cap 3-1, spring 3-2, vertical push rod 3-3, intermediate connecting rod 3-4, horizontal push 3-5, push rod fairlead 3-6, push rod bearing pin 3-7, push rod bearing pin 3-8, push rod fairlead 3-9 forms, wherein push rod fairlead 3-9 is fixed on limit mould body 1, the push rod cap 3-1 protruding limit mould upper surface is threaded with vertical push rod 3-3, vertical push rod 3-3 3-9 in push rod fairlead is slidably connected along push rod fairlead 3-9, spring 3-2 is enclosed within vertical push rod 3-3 upper end, and it is coaxial with vertical push rod 3-3, spring 3-2 one end to be supported on the mould body of limit 1, the other end is supported on push rod cap 3-1 or vertical push rod 3-3, in the middle part of vertical push rod 3-3 by push rod bearing pin 3-8 and intermediate connecting rod 3-4 one end hinged, the intermediate connecting rod 3-4 other end is hinged by push rod bearing pin 3-7 and horizontal push 3-5, push rod fairlead 3-6 is fixed on limit mould body 1, horizontal push 3-5 can be slidably connected along push rod fairlead 3-6 in push rod fairlead 3-6
.
Its operating principle is, when under the effect of push rod cap 3-1 at thrust or pulling force, it drives vertical push rod 3-3 to do vertical motion, vertical push rod 3-3 drives intermediate connecting rod 3-4 to swing, intermediate connecting rod 3-4 drives horizontal push 3-5 to do horizontal movement, horizontal push 3-5 one end is stretched out from magnetic limit mould and concrete prefabricated element bonding surface, act on concrete prefabricated element surface, produce horizontal form removal power, realize magnetic limit mould to be separated with concrete prefabricated element, when cancelling thrust or pulling force suffered by push rod cap 3-1, under spring force, vertical push rod 3-3 drives horizontal push 3-5 to reset by intermediate connecting rod 3-4, when push rod bearing pin 3-8 initial position is on push rod bearing pin 3-7 top, downward thrust can be applied at push rod cap 3-1 and realize magnetic limit mould be separated to promote horizontal push 3-5 with concrete prefabricated element, when push rod bearing pin 3-8 initial position is in push rod bearing pin 3-7 bottom, pulling force upwards can be applied at push rod cap 3-1 and promote horizontal push 3-5 and realize magnetic limit mould and be separated with concrete prefabricated element, above-mentioned removing device 3 is labor-saving structures, act on the amplification of the external force on vertical push rod 3-3 by removing device 3, make the horizontal push 3-5 thrust acted on concrete prefabricated element be greater than external force on be applied to push rod cap 3-1, to try hard to keep being separated of card magnetic limit mould and concrete prefabricated element so this removing device 3 can produce enough form removals.
It uses and method of operating is, in form removal operation after concrete curing, first by external force, the magnet unit 2 in the mould of magnetic limit is mentioned, eliminate the magnetic force between magnetic limit mould and template pallet, and then to be promoted by external force or to press down push rod cap 3-1, vertical push rod 3-3 is driven to slide up and down, intermediate connecting rod 3-4 is driven to swing by vertical push rod 3-3, and then promote horizontal push 3-5 horizontal slip by intermediate connecting rod 3-4, and stretch out from magnetic limit mould and concrete prefabricated element bonding surface, act on the concrete prefabricated element side surface after maintenance, magnetic limit mould is separated with concrete prefabricated element, after this, cancel and act on external force on push rod cap 3-1, under spring 3-2 effect, vertical push rod 3-3 drives horizontal push 3-5 to reset by intermediate connecting rod 3-4, after treating that magnetic limit mould is separated completely with concrete prefabricated element, lifting magnetic limit mould completes whole form removal process.
Continue to describe the present invention below in conjunction with embodiment:
Described removing device has two kinds of forms, removing device 3(embodiment one as shown in Figure 5) and the removing device 3(embodiment two shown in Fig. 6), removing device 3(embodiment one) assembly relation in the mould body of limit for shown in Fig. 3, removing device 3(embodiment two) assembly relation in the mould body of limit is for shown in Fig. 4; Removing device 3(embodiment one) with removing device 3(embodiment two) level that can realize horizontal push 3-5 stretches out magnetic limit mould, difference is that the initial position of push rod bearing pin 3-8 is different, causes the direction acting on power on vertical push rod 3-3 required for horizontal push 3-5 motion different.
Removing device 3(embodiment one shown in Fig. 5) assembly relation in limit mould body 1 is for shown in Fig. 3, push rod fairlead 3-9 is fixed on limit mould body 1, the push rod cap 3-1 protruding limit mould upper surface is threaded with vertical push rod 3-3, vertical push rod 3-3 is slidably connected along push rod fairlead 3-9 in push rod fairlead 3-9, spring 3-2 is enclosed within vertical push rod 3-3 upper end, coaxial with vertical push rod 3-3, spring 3-2 one end is supported on limit mould body 1, the other end is supported on push rod cap 3-1, in the middle part of vertical push rod 3-3 by push rod bearing pin 3-8 and intermediate connecting rod 3-4 one end hinged, the intermediate connecting rod 3-4 other end is hinged by push rod bearing pin 3-7 and horizontal push 3-5, push rod bearing pin 3-8 is positioned at push rod bearing pin 3-7 top, push rod fairlead 3-6 is fixed on limit mould body 1, horizontal push 3-5 can be slidably connected along push rod fairlead 3-6 in push rod fairlead 3-6
.removing device 3(embodiment one) operating principle be: apply thrust straight down at push rod cap 3-1, push rod cap 3-1 drives vertical push rod 3-3 to do and moves straight down, vertical push rod 3-3 drives intermediate connecting rod 3-4 counter-clockwise swing, intermediate connecting rod 3-4 drives horizontal push 3-5 to do horizontal movement, horizontal push 3-5 one end is stretched out from magnetic limit mould and concrete prefabricated element bonding surface, act on concrete prefabricated element surface, produce horizontal form removal power, realize magnetic limit mould to be separated with concrete prefabricated element, cancel thrust straight down suffered by push rod cap 3-1, under spring 3-2 effect, vertical push rod 3-3 drives horizontal push 3-5 to reset by intermediate connecting rod 3-4.
Removing device 3(embodiment two shown in Fig. 6) assembly relation in limit mould body 1 is for shown in Fig. 4, push rod fairlead 3-9 is fixed on limit mould body 1, the push rod cap 3-1 protruding limit mould upper surface is threaded with vertical push rod 3-3, vertical push rod 3-3 is slidably connected along push rod fairlead 3-9 in push rod fairlead 3-9, spring 3-2 is enclosed within vertical push rod 3-3 upper end, coaxial with vertical push rod 3-3, spring 3-2 one end is supported on limit mould body 1, the other end is supported on vertical push rod 3-3, in the middle part of vertical push rod 3-3 by push rod bearing pin 3-8 and intermediate connecting rod 3-4 one end hinged, the intermediate connecting rod 3-4 other end is hinged by push rod bearing pin 3-7 and horizontal push 3-5, push rod bearing pin 3-8 is positioned at push rod bearing pin 3-7 bottom, push rod fairlead 3-6 is fixed on limit mould body 1, horizontal push 3-5 can be slidably connected along push rod fairlead 3-6 in push rod fairlead 3-6
.removing device 3(embodiment one) operating principle be: apply pulling force straight up at push rod cap 3-1, push rod cap 3-1 drives vertical push rod 3-3 to do and moves straight up, vertical push rod 3-3 drives intermediate connecting rod 3-4 clockwise oscillation, intermediate connecting rod 3-4 drives horizontal push 3-5 to do horizontal movement, horizontal push 3-5 one end is stretched out from magnetic limit mould and concrete prefabricated element bonding surface, act on concrete prefabricated element surface, produce horizontal form removal power, realize magnetic limit mould to be separated with concrete prefabricated element, cancel pulling force straight up suffered by push rod cap 3-1, under spring 3-2 effect, vertical push rod 3-3 drives horizontal push 3-5 to reset by intermediate connecting rod 3-4.
Claims (3)
1. the concrete magnetic limit mould with removing device, by limit mould body, magnet unit, removing device forms, magnet unit and removing device are fixed in the mould body of limit, magnetic limit mould can be fixed on template pallet, it is characterized in that: described removing device is by push rod cap, spring, vertical push rod, intermediate connecting rod, horizontal push, push rod fairlead, push rod bearing pin, push rod bearing pin, push rod fairlead forms, wherein push rod fairlead is fixed on the mould body of limit, the push rod cap protruding limit mould upper surface is threaded with vertical push rod, vertical push rod is slidably connected along push rod fairlead in push rod fairlead, spring housing is in vertical push rod upper end, and it is coaxial with vertical push rod, spring one end is supported on the mould body of limit, the other end is supported on push rod cap or vertical push rod, in the middle part of vertical push rod by push rod bearing pin and intermediate connecting rod one end hinged, the intermediate connecting rod other end by push rod bearing pin and horizontal push hinged, push rod fairlead is fixed on the mould body of limit, horizontal push can be slidably connected along push rod fairlead in push rod fairlead.
2. a kind of concrete magnetic limit mould with removing device according to claim 1, it is characterized in that: its operating principle is, when under the effect of push rod cap at thrust or pulling force, it drives vertical push rod to do vertical motion, vertical push rod drives intermediate connecting rod to swing, intermediate connecting rod drives horizontal push to do horizontal movement, horizontal push one end is stretched out from magnetic limit mould and concrete prefabricated element bonding surface, act on concrete prefabricated element surface, produce horizontal form removal power, realize magnetic limit mould to be separated with concrete prefabricated element, when cancelling thrust or pulling force suffered by push rod cap, under spring force, vertical push rod drives horizontal push to reset by intermediate connecting rod, when push rod bearing pin initial position is on push rod bearing pin top, downward thrust can be applied at push rod cap and realize magnetic limit mould be separated to promote horizontal push with concrete prefabricated element, when push rod bearing pin initial position is in push rod bearing pin bottom, pulling force upwards can be applied at push rod cap and promote horizontal push and realize magnetic limit mould and be separated with concrete prefabricated element, above-mentioned removing device is a labor-saving structure, act on the amplification of the external force on vertical push rod by removing device, make the horizontal push thrust acted on concrete prefabricated element be greater than external force on be applied to push rod cap, to try hard to keep being separated of card magnetic limit mould and concrete prefabricated element so this removing device can produce enough form removals.
3. a kind of concrete magnetic limit mould with removing device according to claim 1, it is characterized in that: it uses and method of operating is, in form removal operation after concrete curing, first by external force, the magnet unit in the mould of magnetic limit is mentioned, eliminate the magnetic force between magnetic limit mould and template pallet, and then to be promoted by external force or to press down push rod cap, vertical push rod is driven to slide up and down, intermediate connecting rod is driven to swing by vertical push rod, and then promote horizontal push horizontal slip by intermediate connecting rod, and stretch out from magnetic limit mould and concrete prefabricated element bonding surface, act on the concrete prefabricated element side surface after maintenance, magnetic limit mould is separated with concrete prefabricated element, after this, cancel and act on external force on push rod cap, under the action of the spring, vertical push rod drives horizontal push to reset by intermediate connecting rod, and after treating that magnetic limit mould is separated completely with concrete prefabricated element, lifting magnetic limit mould completes whole form removal process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410614757.XA CN104328907B (en) | 2014-11-05 | 2014-11-05 | A kind of concrete magnetic limit mould with removing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410614757.XA CN104328907B (en) | 2014-11-05 | 2014-11-05 | A kind of concrete magnetic limit mould with removing device |
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| CN104328907A CN104328907A (en) | 2015-02-04 |
| CN104328907B true CN104328907B (en) | 2016-03-23 |
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| CN201410614757.XA Expired - Fee Related CN104328907B (en) | 2014-11-05 | 2014-11-05 | A kind of concrete magnetic limit mould with removing device |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106965298A (en) * | 2017-05-08 | 2017-07-21 | 湖南三快而居住宅工业有限公司 | Precast concrete mould |
| CN107190972B (en) * | 2017-07-17 | 2019-06-28 | 浙江宝杰环保科技有限公司 | A kind of quickly splicing concrete blinding |
| CN111926711B (en) * | 2020-08-12 | 2021-07-27 | 宁波交通工程建设集团有限公司 | Quick assembly disassembly's T type roof beam template |
| WO2023215527A2 (en) * | 2022-05-04 | 2023-11-09 | Michael George Butler | Quickly-deployable automated rapid-slip-form concrete placement system |
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| KR20090076182A (en) * | 2008-01-08 | 2009-07-13 | 황준태 | Reforming apparatus for euro form |
| CN201883687U (en) * | 2010-10-15 | 2011-06-29 | 通州建总集团有限公司 | Pushing and separating device of large steel formwork system |
| CN202753276U (en) * | 2012-07-31 | 2013-02-27 | 谢琨辉 | Magnetic fixing device for building formworks |
| CN203245565U (en) * | 2013-04-10 | 2013-10-23 | 梁金喜 | Magnetic form removal mechanism |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES2067199T3 (en) * | 1991-06-17 | 1995-03-16 | Brefeba Nv | CONSTRUCTION ELEMENT TO LIMIT A FRONT SURFACE OF A FORMWORK. |
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2014
- 2014-11-05 CN CN201410614757.XA patent/CN104328907B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20090076182A (en) * | 2008-01-08 | 2009-07-13 | 황준태 | Reforming apparatus for euro form |
| CN201883687U (en) * | 2010-10-15 | 2011-06-29 | 通州建总集团有限公司 | Pushing and separating device of large steel formwork system |
| CN202753276U (en) * | 2012-07-31 | 2013-02-27 | 谢琨辉 | Magnetic fixing device for building formworks |
| CN203245565U (en) * | 2013-04-10 | 2013-10-23 | 梁金喜 | Magnetic form removal mechanism |
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| CN104328907A (en) | 2015-02-04 |
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