CN102172855A - Automatic detection device for internal grinding of wing-shaped bearing block - Google Patents
Automatic detection device for internal grinding of wing-shaped bearing block Download PDFInfo
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- CN102172855A CN102172855A CN 201110048167 CN201110048167A CN102172855A CN 102172855 A CN102172855 A CN 102172855A CN 201110048167 CN201110048167 CN 201110048167 CN 201110048167 A CN201110048167 A CN 201110048167A CN 102172855 A CN102172855 A CN 102172855A
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- 238000001514 detection method Methods 0.000 title claims abstract description 72
- 210000000078 claw Anatomy 0.000 claims abstract description 18
- 238000005259 measurement Methods 0.000 claims abstract description 8
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- 238000007689 inspection Methods 0.000 description 3
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Abstract
本发明公开了一种翼型轴承座磨内圆自动检测装置,包括工作台和砂轮,所述的工作台上安装有自动测量控制仪;所述的自动测量控制仪包括仪器架、底座、滑板、检测液压油缸和导轨;其中所述的仪器架上安装有底座和自动检测规;底座上安装有滑板,滑板上安装有检测液压油缸,且检测液压油缸上下两侧分别安装有导轨;自动检测规包括检测支架、检测测爪、检测头,其中检测支架与仪器架活动连接,检测支架上活动安装有检测侧爪,检测侧爪上安装有检测头;所述的砂轮安装在侧爪上,侧爪安装在支架上,支架与仪器架活动连接。本发明显著地减少检测辅助时间,提高加工效率,降低产品成本。
The invention discloses an automatic detection device for the grinding inner circle of an airfoil bearing seat, which includes a workbench and a grinding wheel, and an automatic measurement control instrument is installed on the workbench; the automatic measurement control instrument includes an instrument frame, a base, and a slide plate , Detection of hydraulic cylinders and guide rails; wherein the instrument frame is equipped with a base and automatic detection gauges; a slide plate is installed on the base, a detection hydraulic cylinder is installed on the slide plate, and guide rails are respectively installed on the upper and lower sides of the detection hydraulic cylinder; automatic detection The gauge includes a detection bracket, a detection claw, and a detection head, wherein the detection bracket is movably connected with the instrument frame, and the detection side claw is movably installed on the detection bracket, and the detection head is installed on the detection side claw; the grinding wheel is installed on the side claw, The side claws are installed on the bracket, and the bracket is movably connected with the instrument frame. The invention can significantly reduce the detection auxiliary time, improve the processing efficiency and reduce the product cost.
Description
技术领域technical field
本发明涉及一种翼型轴承座磨内圆自动检测装置。The invention relates to an automatic detection device for the grinding inner circle of an airfoil bearing seat.
背景技术Background technique
轴承制造行业中, 加工的自动化程度较高,轴承零件从上料、加工、检测到下料可由专门的加工设备自动完成。但是,对于一些形状不规则轴承零件的加工,通常没有专机,或者厂家鉴于专机代价太大,而仍然利用普通机床由人工操作完成,自动化程度还比较低,工人劳动强度大。随着劳动力市场日趋紧张, 产品竞争的加剧,对已有的旧设备的技术改造已经成为当务之急。In the bearing manufacturing industry, the degree of automation of processing is relatively high, and the bearing parts can be automatically completed by special processing equipment from loading, processing, testing to unloading. However, for the processing of some irregularly shaped bearing parts, there is usually no special machine, or the manufacturer still uses ordinary machine tools to complete it manually because of the high cost of the special machine. The degree of automation is still relatively low, and the labor intensity of workers is high. With the increasingly tense labor market and intensified product competition, the technological transformation of existing old equipment has become a top priority.
特别是翼型轴承座零件,外形比较复杂,品种也比较多;其内圆磨加工无法在自动磨床上加工,目前通常在M2110A磨床上由操作工人人工完成。在整个操作循环中,每一步都需要操作工手工完成,特别是检测作业必须先停车,检测不合格又要重新开车停车。这样,测量几次才能符合要求完全取决于操作工的工作经验; 同时,又带有极大的随机性。据统计,熟练操作工加工一只零件,平均检测次数至少二次。显然, 这里存在极大的浪费, 必须对现有设备进行技术改造,挖掘潜力。Especially the airfoil bearing seat parts, the shape is relatively complex, and there are many varieties; the internal grinding process cannot be processed on the automatic grinding machine, and it is usually done manually by the operator on the M2110A grinding machine. In the whole operation cycle, each step needs to be completed manually by the operator, especially the inspection operation must be stopped first, and the vehicle must be stopped again if the inspection fails. In this way, how many times to measure to meet the requirements depends entirely on the operator's work experience; at the same time, it has great randomness. According to statistics, skilled operators process a part, and the average number of inspections is at least twice. Obviously, there is a huge waste here, and the existing equipment must be technologically transformed to tap the potential.
发明内容Contents of the invention
本发明的目的在于提供了一种翼型轴承座磨内圆自动检测装置,本发明显著地减少检测辅助时间,提高加工效率,降低产品成本。The purpose of the present invention is to provide an automatic detection device for the grinding inner circle of the airfoil bearing seat, which can significantly reduce the detection auxiliary time, improve the processing efficiency and reduce the product cost.
为了达到上述目的,本发明的技术方案是:In order to achieve the above object, technical scheme of the present invention is:
一种翼型轴承座磨内圆自动检测装置,包括工作台和砂轮,所述的工作台上安装有自动测量控制仪;所述的自动测量控制仪包括仪器架、底座、滑板、检测液压油缸和导轨;其中所述的仪器架上安装有底座和自动检测规;底座上安装有滑板,滑板下安装有检测液压油缸,且检测液压油缸两侧分别安装有导轨;自动检测规包括检测支架、检测测爪、检测头,其中检测支架与仪器架活动连接,检测支架上活动安装有检测侧爪,检测侧爪上安装有检测头;所述的砂轮安装在侧爪上,侧爪安装在支架上,支架与仪器架活动连接。An automatic detection device for the inner circle of an airfoil bearing seat, including a workbench and a grinding wheel, and an automatic measurement control instrument is installed on the workbench; the automatic measurement control instrument includes an instrument frame, a base, a slide plate, and a detection hydraulic cylinder and guide rails; wherein the instrument rack is equipped with a base and an automatic detection gauge; a slide plate is installed on the base, a detection hydraulic cylinder is installed under the slide plate, and guide rails are respectively installed on both sides of the detection hydraulic cylinder; the automatic detection gauge includes a detection bracket, Detection claws and detection heads, wherein the detection bracket is movably connected with the instrument frame, the detection side claws are movably installed on the detection bracket, and the detection head is installed on the detection side claws; the grinding wheel is installed on the side claws, and the side claws are mounted on the bracket , the bracket is movably connected with the instrument rack.
本发明的有益效果是:本发明在有限的空间内加装了检测装置,又不影响工人上料,下料;整个装置结构简单,实用方便,技改投入省,效果明显;通过加装该装置可以显著地减少检测辅助时间,提高加工效率,降低产品成本。The beneficial effects of the present invention are: the present invention is equipped with a detection device in a limited space without affecting the loading and unloading of materials by workers; The device can significantly reduce auxiliary detection time, improve processing efficiency and reduce product cost.
附图说明Description of drawings
图1是本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
具体实施方式Detailed ways
实施例1Example 1
如图1所示,本实施例的一种翼型轴承座磨内圆自动检测装置,包括工作台1和砂轮3,所述的工作台1上安装有自动测量控制仪;所述的自动测量控制仪包括仪器架6、底座7、滑板8、检测液压油缸5和滚珠导轨9;其中所述的仪器架6上安装有底座7和自动检测规4(采用ZND-1型内磨自动检测规);底座7上安装有滑板8,滑板8上安装有检测液压油缸5,且检测液压油缸5上下两侧分别安装有滚珠导轨9;自动检测规4包括检测支架10、检测测爪11、检测头12,其中检测支架10与仪器架6活动连接,检测支架10上活动安装有检测侧爪11,(所述的检测支架10与仪器架6之间,检测支架10与检测侧11之间均安装有调节装置,用于微调他们之间的位置);所述的砂轮3安装在侧爪14上,侧爪14安装在支架13上,支架13与仪器架6活动连接。通过控制检测液压油缸5上的滚珠导轨9,可以使滑板8左右来回移动,滑块8可以带动与底座7相连的仪器架做来回运动,当工人将工件2上料后,自动测量控制仪上的滚珠导轨9带动滑板8向左移动,带动仪器架6左移,此时仪器架上活动连接的检测规4左移,而由于工作台1在工作时都是采取右移动作,所使检测规4上的检测头12刚好位于工件2的内圆面,可以对工件进行自动检测,同时砂轮3行进至工件2的位置,对工件2进行磨加工。加工完毕后,工作台1左移,检测规由于检测液压油缸5的运行,带动滚珠导轨9右移,从而带动仪器架6右移,导致检测规4跟着右移,检测测爪10上的检测头12退出工件2;同时砂轮3也退离工件2,停止磨加工。As shown in Figure 1, an automatic detection device for the inner circle of an airfoil bearing housing in this embodiment includes a
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105563246A (en) * | 2015-12-09 | 2016-05-11 | 大连理工大学 | Numerical-control deep hole grinder |
CN106826419A (en) * | 2017-03-16 | 2017-06-13 | 苏州德迈科电气有限公司 | For the full-automatic lathe of arguing pointlessly of drill chuck automatic assembling |
CN106826420A (en) * | 2017-03-16 | 2017-06-13 | 苏州德迈科电气有限公司 | Full-automatic for drill chuck automatic assembling is argued pointlessly and glitch detection lathe |
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JP2000158292A (en) * | 1998-11-20 | 2000-06-13 | Nsk Ltd | Machining method for machine component |
JP2000225566A (en) * | 1999-02-08 | 2000-08-15 | Koyo Mach Ind Co Ltd | Internal cylindrical grinding machine |
CN2502836Y (en) * | 2001-09-04 | 2002-07-31 | 无锡机床股份有限公司 | Pressure rotor device of automatic bearing-ring internal grinder |
US6616508B1 (en) * | 1999-03-02 | 2003-09-09 | Nsk Ltd. | Internal grinding method and internal grinding machine |
CN101758428A (en) * | 2009-12-21 | 2010-06-30 | 华电重工装备有限公司 | Novel inner circle grinding device |
CN201989048U (en) * | 2011-03-01 | 2011-09-28 | 绍兴文理学院 | Automatic detection device for grinding inner circle of wing-type bearing support |
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2011
- 2011-03-01 CN CN 201110048167 patent/CN102172855A/en active Pending
Patent Citations (6)
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JP2000158292A (en) * | 1998-11-20 | 2000-06-13 | Nsk Ltd | Machining method for machine component |
JP2000225566A (en) * | 1999-02-08 | 2000-08-15 | Koyo Mach Ind Co Ltd | Internal cylindrical grinding machine |
US6616508B1 (en) * | 1999-03-02 | 2003-09-09 | Nsk Ltd. | Internal grinding method and internal grinding machine |
CN2502836Y (en) * | 2001-09-04 | 2002-07-31 | 无锡机床股份有限公司 | Pressure rotor device of automatic bearing-ring internal grinder |
CN101758428A (en) * | 2009-12-21 | 2010-06-30 | 华电重工装备有限公司 | Novel inner circle grinding device |
CN201989048U (en) * | 2011-03-01 | 2011-09-28 | 绍兴文理学院 | Automatic detection device for grinding inner circle of wing-type bearing support |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105563246A (en) * | 2015-12-09 | 2016-05-11 | 大连理工大学 | Numerical-control deep hole grinder |
CN106826419A (en) * | 2017-03-16 | 2017-06-13 | 苏州德迈科电气有限公司 | For the full-automatic lathe of arguing pointlessly of drill chuck automatic assembling |
CN106826420A (en) * | 2017-03-16 | 2017-06-13 | 苏州德迈科电气有限公司 | Full-automatic for drill chuck automatic assembling is argued pointlessly and glitch detection lathe |
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Application publication date: 20110907 |