CN201524846U - Vertical rolling detection machine - Google Patents

Vertical rolling detection machine Download PDF

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Publication number
CN201524846U
CN201524846U CN2009202275906U CN200920227590U CN201524846U CN 201524846 U CN201524846 U CN 201524846U CN 2009202275906 U CN2009202275906 U CN 2009202275906U CN 200920227590 U CN200920227590 U CN 200920227590U CN 201524846 U CN201524846 U CN 201524846U
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CN
China
Prior art keywords
rolling
vertical
roll
head
clamping device
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2009202275906U
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Chinese (zh)
Inventor
吴滨
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YICHANG DISEN MACHINERY CO Ltd
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YICHANG DISEN MACHINERY CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN2009202275906U priority Critical patent/CN201524846U/en
Application granted granted Critical
Publication of CN201524846U publication Critical patent/CN201524846U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model provides a vertical rolling detection machine relating to saw blade processing machinery. By leading axis of a clamping device to be perpendicular to movement direction of a rolling head, and be parallel to the horizontal plane, vertical processing for large-sized saw blades can be realized, and processing size can reach up to 2500mm. A punch head is capable of pouching different points on the periphery of a work-piece, and realizing detection of inner stress, planarity and end face run-out of work-pieces by cooperating with the detection device and a detection computer. The vertical rolling detection machine is capable of realizing redistribution of the inner stress of the work-piece, forming a complete rolling ring on the surface of the work-piece, and simultaneously precisely measuring inner stress, planarity and end face run-out of the saw blade work-pieces, thereby increasing production efficiency, reducing production cost and working intensity, and realizing one machine serving multiple purposes. A main body and the rolling head of the vertical rolling detection machine are made of high-quality steel plates, thereby enhancing durability of equipment.

Description

Vertical rolling-compaction tester
Technical field
The utility model relates to a kind of saw blade processing equipment, particularly a kind of vertical rolling-compaction tester.
Background technology
When saw blade was produced, unavoidable distortion and the stress distribution uneven phenomenon of occurring in order to redistribute stress, need roll.And existing rolling apparatus self does not have measuring ability, can not realize measuring ability in processing, so that can correct in real time.
Summary of the invention
Technical problem to be solved in the utility model provides a kind of vertical rolling-compaction tester, can adopt the mode of the vertical rotation of workpiece, simultaneously the workpiece two sides is rolled, when eliminating the saw blade internal stress, redistribute internal stress, and can be by to exerting pressure of putting on the workpiece when rolling, and cooperate checkout gear that internal stress, flatness and the end face run-out of workpiece are detected.
For solving the problems of the technologies described above, the technical scheme that the utility model adopted is: a kind of vertical rolling-compaction tester,
Rolling head is installed on the fuselage by rolling guide rail;
Clamping device is installed on the fuselage that rolls first side, clamping device with roll the head vertical;
Detect guide rail and be located on the fuselage of clamping device one side, detect on the guide rail checkout gear is installed;
Elevating mechanism is located at the clamping device below;
Impact head and be located at the clamping device below.
Roll head and be provided with the rolling wheel device.
Roll driving wheel in the rolling wheel device and roll that follower is relative to be installed, roll driving wheel and be connected, roll follower and be connected with the follower oil cylinder with the driving wheel oil cylinder.
The described driving wheel that rolls also is connected with the rolling wheel motor with decelerator by the rolling wheel main shaft.
Be provided with the clamping cylinder in the clamping device.
Be provided with chain-drive mechanism in the elevating mechanism, chain-drive mechanism is provided with supporting plate.
Detection computer in checkout gear and the Computer cabinet is connected.
Impacting head is installed on the fuselage by leading screw.
Impact in the head and be provided with cylinder.
Impacting head moves along leading screw by the micromachine driving.
A kind of vertical rolling-compaction tester that the utility model provides, by the axis of clamping device is vertical with the direction of motion that rolls head, and the axis of clamping device is parallel with horizontal plane, thereby has realized the vertical processing of large scale saw blade, and processing dimension can reach 2500mm.In clamping device, be provided with the clamping cylinder, can fast workpiece be clamped easily.
By rolling the setting that rolls driving wheel in guide rail and the rolling wheel device and roll follower, the rolling wheel device can along workpiece spindle to and radial motion, and roll driving wheel and can drive the workpiece rotation, can roll the two sides of workpiece, thereby inner stress of work and the effect of redistributing workpiece stress have been realized eliminating, and form a complete ring that rolls at surface of the work, and increase the intensity of workpiece, also can correct the pot deformation shape of workpiece.
By detecting guide rail, checkout gear can be along the workpiece radial motion, by leading screw and micromachine, impacting head can be along the workpiece radial motion, impact in the head and have cylinder, can exert pressure to different point on the workpiece circumference, cooperate checkout gear and detection computer can realize the detection of internal stress, flatness and end face run-out, so that can correct in real time to workpiece.
Clamping device has elevating mechanism, and elevating mechanism has adopted the chain kind of drive, is convenient to the material loading of workpiece, has alleviated working strength of workers.Material loading and grinding operation adopt pedal operation, and be easy to operate.
The utility model can realize redistributing inner stress of work and smoothing saw blade, and form a complete ring that rolls at surface of the work, simultaneously can also carry out accurate internal stress, flatness and end pulsation measurement to the saw blade workpiece, improved production efficiency, reduced production cost, reduce labour intensity, realized a tractor serves several purposes.Fuselage of the present utility model and roll head and adopt a quality steel plate to make has strengthened the durability of equipment.
Description of drawings
The utility model is described in further detail below in conjunction with drawings and Examples.
Fig. 1 is a front view of the present utility model;
Fig. 2 is a left view of the present utility model;
Fig. 3 is a vertical view of the present utility model.
The specific embodiment
As Fig. 1, Fig. 2 and shown in Figure 3, a kind of vertical rolling-compaction tester,
Roll 2 and be installed on the fuselage 1, roll hair oil cylinder 15 and drive and roll 2 along rolling guide rail 13 operations by rolling guide rail 13;
Clamping device 17 is installed in and rolls on the fuselage of 2 one sides 1, clamping device 17 with roll 2 vertically, and the axis of clamping device 17 is also parallel with horizontal plane, after the holding workpiece 23, workpiece 23 is perpendicular to the ground, be provided with in the clamping device 17 and clamp cylinder 16, clamp cylinder 16 and be connected, behind the installation workpiece 23 with an interior pull bar, moving flange plate is enclosed within on the pull bar, load onto chuck in the outside then, after 16 actions of clamping cylinder, pull bar promptly drives moving flange plate workpiece is clamped.This mode is convenient to workpiece 23 is clamped and automation control fast;
Elevating mechanism 11 is located at clamping device 17 belows, is provided with chain-drive mechanism in the elevating mechanism 11, and chain-drive mechanism is provided with supporting plate 28, is convenient to the material loading and the blanking of workpiece 23.
Roll 2 and be provided with rolling wheel device 6, roll driving wheel 19 in the rolling wheel device 6 and roll follower 20 relative installations, roll driving wheel 19 and be connected, roll follower 20 and be connected with follower oil cylinder 21 with driving wheel oil cylinder 18.Rolling wheel device 6 can be in drive lower edge workpiece 23 radial motions that roll 2, also can under the drive of driving wheel oil cylinder 18 and follower oil cylinder 21, make and roll driving wheel 19 and roll the axially-movable of follower 20 along workpiece 23, rolling wheel motor 4 drives by decelerator 3 and rolling wheel main shaft 5 and rolls driving wheel 19 rotations simultaneously, drive workpiece 23 simultaneously and roll follower 20 rotations, thereby realize grinding operation.
Detect guide rail 8 and be located on the fuselage of clamping device 17 1 sides, detect on the guide rail 8 checkout gear 7 is installed, checkout gear 7 and Computer cabinet 25 interior detection computers 26 are connected;
Impact 10 and be located at clamping device 17 belows, be installed on the fuselage 1, be provided with cylinder in it by leading screw.Impact 10 and drive by micromachine and to move, exert pressure for each point on workpiece 23 circumference, cooperate the laser detection head of checkout gear 7 can realize the internal stress of workpiece and the detection of flatness and end face run-out along leading screw.
Fuselage 1 is provided with electrical control cubicles 12, air pressure station 24 and Hydraulic Station 14, and the cylinder, oil cylinder and the motor that are respectively in the equipment provide power, and electrical control cubicles 12 is connected with main control panel 9, sub-control panel 22 and operation panel 27, operates for operating personnel.
During operation, workpiece 23 is moved on on the supporting plate 28 on the elevating mechanism 11, step on the left food switch in the operation panel 27, the driving chain that oil cylinder drives in the elevating mechanism 11 rises to workpiece 23 on the axle of clamping device 17, press the clamping switch on the sub-control panel 22, clamp cylinder 16 actions, workpiece 23 is clamped.
Make by main control panel 9 and to roll hair oil cylinder 15 action, operation rolls 2 and moves on the circumference that needs the point that rolls on the workpiece 23 along rolling guide rail 13.Step on the right threading switch in the operation panel 27, begin to roll, can regulate rolling driving wheel 19 and rolling the grinding pressure of follower 20 in the rolling wheel device 6 by main control panel 9, and the rotation that rolls driving wheel 19.Unclamp the right threading switch, grinding operation finishes.
By main control panel 9 control micromachines, move along leading screw and to impact 10 to the point of workpiece 23 required detections, read data by checkout gear 7 and the detection computer 26 in Computer cabinet 25 simultaneously, check whether detection is qualified, as the defective grinding operation that then repeats, as the qualified workpiece 23 that then unclamps, and take off workpiece 23 by elevating mechanism 11.

Claims (10)

1. vertical rolling-compaction tester is characterized in that:
Rolling head (2) is installed on the fuselage (1) by rolling guide rail (13);
Clamping device (17) is installed on the fuselage (1) that rolls head (2) one sides, and clamping device (17) is with to roll (2) vertical;
Detect guide rail (8) and be located on the fuselage of clamping device (17) one sides, detect on the guide rail (8) checkout gear (7) is installed;
Elevating mechanism (11) is located at clamping device (17) below;
Impact head (10) and be located at clamping device (17) below.
2. a kind of vertical rolling-compaction tester according to claim 1 is characterized in that: roll head (2) and be provided with rolling wheel device (6).
3. a kind of vertical rolling-compaction tester according to claim 1 and 2, it is characterized in that: roll driving wheel (19) in the rolling wheel device (6) and roll the relative installation of follower (20), roll driving wheel (19) and be connected, roll follower (20) and be connected with follower oil cylinder (21) with driving wheel oil cylinder (18).
4. a kind of vertical rolling-compaction tester according to claim 3 is characterized in that: the described driving wheel (19) that rolls also is connected with rolling wheel motor (4) with decelerator (3) by rolling wheel main shaft (5).
5. a kind of vertical rolling-compaction tester according to claim 1 is characterized in that: be provided with in the clamping device (17) and clamp cylinder (16).
6. a kind of vertical rolling-compaction tester according to claim 1 is characterized in that: elevating mechanism is provided with chain-drive mechanism in (11), and chain-drive mechanism is provided with supporting plate (28).
7. a kind of vertical rolling-compaction tester according to claim 1 is characterized in that: the detection computer (26) in checkout gear (7) and the Computer cabinet (25) is connected.
8. a kind of vertical rolling-compaction tester according to claim 1 is characterized in that: impact head (10) and be installed on the fuselage (1) by leading screw.
9. according to claim 1 or 8 described a kind of vertical rolling-compaction testers, it is characterized in that: impact in the head (10) being provided with cylinder.
10. a kind of vertical rolling-compaction tester according to claim 9 is characterized in that: impact head (10) and move along leading screw by the micromachine driving.
CN2009202275906U 2009-08-21 2009-08-21 Vertical rolling detection machine Expired - Lifetime CN201524846U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009202275906U CN201524846U (en) 2009-08-21 2009-08-21 Vertical rolling detection machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009202275906U CN201524846U (en) 2009-08-21 2009-08-21 Vertical rolling detection machine

Publications (1)

Publication Number Publication Date
CN201524846U true CN201524846U (en) 2010-07-14

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN2009202275906U Expired - Lifetime CN201524846U (en) 2009-08-21 2009-08-21 Vertical rolling detection machine

Country Status (1)

Country Link
CN (1) CN201524846U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102359651A (en) * 2011-10-14 2012-02-22 卓旦春 Size positioning device of thermal bulb in temperature control valve adjusting assembly
CN101637834B (en) * 2009-08-21 2013-01-09 宜昌迪森机械有限公司 Vertical rolling-compaction tester
CN104723017A (en) * 2015-04-02 2015-06-24 成都市壹佰刀具有限公司 Saw web rolling device capable of preventing saw web surface from being scratched and preventing center hole from deforming

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101637834B (en) * 2009-08-21 2013-01-09 宜昌迪森机械有限公司 Vertical rolling-compaction tester
CN102359651A (en) * 2011-10-14 2012-02-22 卓旦春 Size positioning device of thermal bulb in temperature control valve adjusting assembly
CN102359651B (en) * 2011-10-14 2013-08-21 卓旦春 Size positioning device of thermal bulb in temperature control valve adjusting assembly
CN104723017A (en) * 2015-04-02 2015-06-24 成都市壹佰刀具有限公司 Saw web rolling device capable of preventing saw web surface from being scratched and preventing center hole from deforming

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20100714

Effective date of abandoning: 20090821

RGAV Abandon patent right to avoid regrant