CN101637834B - Vertical rolling-compaction tester - Google Patents
Vertical rolling-compaction tester Download PDFInfo
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- CN101637834B CN101637834B CN 200910063695 CN200910063695A CN101637834B CN 101637834 B CN101637834 B CN 101637834B CN 200910063695 CN200910063695 CN 200910063695 CN 200910063695 A CN200910063695 A CN 200910063695A CN 101637834 B CN101637834 B CN 101637834B
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- rolling
- compaction
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- vertical rolling
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Abstract
The invention discloses a vertical rolling-compaction tester, relating to saw blade processing machinery. Large-size saw blades can be vertically processed with the processing dimension reaching 2,500mm by arranging a clamping device in a way that the axis of the clamping device is perpendicular to the direction of motion of a rolling-compaction head and parallels to the horizontal plane. As the impact head of the vertical rolling-compaction tester can impact different points on the circumference of a workpiece, the vertical rolling-compaction tester can test the internal stress, flatness and end-face run-out of the workpiece by matching with test devices and test computers. The vertical rolling-compaction tester can re-allocate the internal stress of the workpiece, form an integrated rolling-compaction ring on the surface of the workpiece and accurately measure the internal stress, flatness and end-face run out of the saw blade workpiece; the invention improves the production efficiency, reduces the production cost and reduces the labor intensity, thereby achieving various purposes; and the tester body and the rolling-compaction head are made from high-quality steel plates, thereby improving the durability of the vertical rolling-compaction tester.
Description
Technical field
The present invention relates to a kind of blades machining machinery, particularly a kind of vertical rolling-compaction tester.
Background technology
When saw blade was produced, unavoidable distortion and the stress distribution uneven phenomenon of occurring in order to redistribute stress, need to roll.And existing rolling apparatus self does not have measuring ability, can not realize measuring ability in processing, in order to can correct in real time.
Summary of the invention
Technical problem to be solved by this invention provides a kind of vertical rolling-compaction tester, can adopt the mode of workpiece vertical rotary, simultaneously the workpiece two sides is rolled, when eliminating the saw blade internal stress, redistribute internal stress, and can be by exerting pressure that workpiece is put when rolling, and cooperate checkout gear that internal stress, flatness and the end face run-out of workpiece are detected.
For solving the problems of the technologies described above, the technical solution adopted in the present invention is: a kind of vertical rolling-compaction tester,
Roll head by rolling guide rails assembling on fuselage;
Clamping device is installed on the fuselage that rolls first side, clamping device with roll the head vertical;
Detect guide rail and be located on the fuselage of clamping device one side, detect on the guide rail checkout gear is installed;
Elevating mechanism is located at the clamping device below;
Impact head is located at the clamping device below.
Roll head and be provided with the rolling wheel device.
Roll driving wheel in the rolling wheel device and roll that follower is relative to be installed, roll driving wheel and be connected with the driving wheel oil cylinder, roll follower and be connected with the follower oil cylinder.
The described driving wheel that rolls also is connected with the rolling wheel motor with decelerator by the rolling wheel main shaft.
Be provided with clamping cylinder in the clamping device.
Be provided with chain-drive mechanism in the elevating mechanism, chain-drive mechanism is provided with supporting plate.
Detection computer in checkout gear and the Computer cabinet is connected.
Impact head is installed on the fuselage by leading screw.
Be provided with cylinder in the impact head.
Impact head drives by micromachine and moves along leading screw.
A kind of vertical rolling-compaction tester provided by the invention, by the axis of clamping device is vertical with the direction of motion that rolls head, and the axis of clamping device is parallel with horizontal plane, thereby has realized the vertical processing of large scale saw blade, and processing dimension can reach 2500mm.In clamping device, be provided with clamping cylinder, can be easily fast with Workpiece clamping.
By rolling the setting that rolls driving wheel in guide rail and the rolling wheel device and roll follower, the rolling wheel device can along workpiece spindle to and radial motion, and roll driving wheel and can drive workpiece rotating, can roll the two sides of workpiece, thereby inner stress of work and the effect of redistributing workpiece stress have been realized eliminating, and form a complete ring that rolls at surface of the work, and increase the intensity of workpiece, also can correct the pot deformation of workpiece.
By detecting guide rail, checkout gear can be along the workpiece radial motion, by leading screw and micromachine, impact head can be along the workpiece radial motion, impact head is interior with cylinder, can exert pressure to different point on the workpiece circumference, cooperate checkout gear and detection computer can realize the detection of internal stress, flatness and end face run-out to workpiece, so that can correct in real time.
Clamping device has elevating mechanism, and elevating mechanism has adopted the chain kind of drive, is convenient to the material loading of workpiece, has alleviated workman's labour intensity.Material loading and grinding operation adopt pedal operation, and be easy to operate.
The present invention can realize redistributing inner stress of work and smoothing saw blade, and form a complete ring that rolls at surface of the work, simultaneously can also carry out accurate internal stress, flatness and end pulsation measurement to the saw blade workpiece, improved production efficiency, reduced production cost, reduce labour intensity, realized a tractor serves several purposes.Fuselage of the present invention and roll head and adopt a quality steel plate to make has strengthened the durability of equipment.
Description of drawings
The invention will be further described below in conjunction with drawings and Examples.
Fig. 1 is front view of the present invention;
Fig. 2 is left view of the present invention;
Fig. 3 is top view of the present invention.
The specific embodiment
Such as Fig. 1, Fig. 2 and shown in Figure 3, a kind of vertical rolling-compaction tester,
Roll 2 and be installed on the fuselage 1 by rolling guide rail 13, roll hair oil cylinder 15 and drive and roll 2 along rolling guide rail 13 operations;
Detect guide rail 8 and be located on the fuselage of clamping device 17 1 sides, detect on the guide rail 8 checkout gear 7 is installed, checkout gear 7 and Computer cabinet 25 interior detection computers 26 are connected;
During operation, workpiece 23 is moved on on the supporting plate 28 on the elevating mechanism 11, step on the left food switch in the operation panel 27, the driving chain that oil cylinder drives in the elevating mechanism 11 rises to workpiece 23 on the axle of clamping device 17, press the clamping switch on the sub-control panel 22, clamping cylinder 16 actions clamp workpiece 23.
Make by main control panel 9 and to roll hair oil cylinder 15 action, operation rolls 2 and moves on the circumference that needs the point that rolls on the workpiece 23 along rolling guide rail 13.Step on the right threading switch in the operation panel 27, begin to roll, can regulate rolling driving wheel 19 and rolling the grinding pressure of follower 20 in the rolling wheel device 6 by main control panel 9, and the rotation that rolls driving wheel 19.Unclamp the right threading switch, grinding operation finishes.
By main control panel 9 control micromachines, move impact head 10 to the point of workpiece 23 required detections along leading screw, simultaneously by reading out data on checkout gear 7 and the detection computer 26 in the Computer cabinet 25, check whether detection is qualified, such as the defective grinding operation that then repeats, such as the qualified workpiece 23 that then unclamps, and take off workpiece 23 by elevating mechanism 11.
Claims (10)
1. vertical rolling-compaction tester is characterized in that:
Rolling head (2) is installed on the fuselage (1) by rolling guide rail (13);
Clamping device (17) is installed on the fuselage (1) that rolls head (2) one sides, and clamping device (17) is with to roll (2) vertical;
Detect guide rail (8) and be located on the fuselage of clamping device (17) one sides, detect on the guide rail (8) checkout gear (7) is installed;
Elevating mechanism (11) is located at clamping device (17) below;
Impact head (10) is located at clamping device (17) below.
2. a kind of vertical rolling-compaction tester according to claim 1 is characterized in that: roll head (2) and be provided with rolling wheel device (6).
3. a kind of vertical rolling-compaction tester according to claim 1 and 2, it is characterized in that: roll driving wheel (19) in the rolling wheel device (6) and roll the relative installation of follower (20), roll driving wheel (19) and be connected with driving wheel oil cylinder (18), roll follower (20) and be connected with follower oil cylinder (21).
4. a kind of vertical rolling-compaction tester according to claim 3, it is characterized in that: the described driving wheel (19) that rolls is connected with rolling wheel main shaft (5), and rolling wheel main shaft (5) also is connected with rolling wheel motor (4) by decelerator (3).
5. a kind of vertical rolling-compaction tester according to claim 1 is characterized in that: be provided with clamping cylinder (16) in the clamping device (17).
6. a kind of vertical rolling-compaction tester according to claim 1, it is characterized in that: elevating mechanism is provided with chain-drive mechanism in (11), and chain-drive mechanism is provided with supporting plate (28).
7. a kind of vertical rolling-compaction tester according to claim 1 is characterized in that: checkout gear (7) is connected with detection computer (26) in the Computer cabinet (25).
8. a kind of vertical rolling-compaction tester according to claim 1, it is characterized in that: impact head (10) is installed on the fuselage (1) by leading screw.
9. according to claim 1 or 8 described a kind of vertical rolling-compaction testers, it is characterized in that: impact head is provided with cylinder in (10).
10. a kind of vertical rolling-compaction tester according to claim 9 is characterized in that: impact head (10) drives by micromachine and moves along leading screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200910063695 CN101637834B (en) | 2009-08-21 | 2009-08-21 | Vertical rolling-compaction tester |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200910063695 CN101637834B (en) | 2009-08-21 | 2009-08-21 | Vertical rolling-compaction tester |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101637834A CN101637834A (en) | 2010-02-03 |
| CN101637834B true CN101637834B (en) | 2013-01-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200910063695 Active CN101637834B (en) | 2009-08-21 | 2009-08-21 | Vertical rolling-compaction tester |
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| Country | Link |
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| CN (1) | CN101637834B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102359651B (en) * | 2011-10-14 | 2013-08-21 | 卓旦春 | Size positioning device of thermal bulb in temperature control valve adjusting assembly |
| CN106735565B (en) * | 2016-12-22 | 2019-04-05 | 童撮洪 | A kind of saw blade end face flattening device |
| CN112404589B (en) * | 2020-10-22 | 2022-03-15 | 武汉华中数控股份有限公司 | Automatic saw blade rolling control system and method |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1401454A (en) * | 2002-05-09 | 2003-03-12 | 宜昌黑旋风锯业有限责任公司 | Superthin diamond circular saw web matrix and mfg. method thereof |
| DE202007001013U1 (en) * | 2007-01-17 | 2007-03-22 | Jansen-Herfeld, Rick | Roll machine for circular saws has upper and lower rolls with different roll crowns, one roll preferably having flat or concave running surface |
| DE202007001574U1 (en) * | 2007-01-17 | 2007-04-12 | Jansen Herfeld Rick | Flat rolling machine for circular saws includes bridge-type measuring device to detect thickness of curvature of saw blade to control rolling pressure by adjusting position of rollers |
| DE102006026043A1 (en) * | 2006-06-01 | 2007-12-13 | Karl Max Lackner | Device for the tension rolling of saw blades, comprises an upper and a lower machine frames with respect to the saw blade plane, an upper or lower working roller and four parallel guidance devices |
| CN201108994Y (en) * | 2007-11-26 | 2008-09-03 | 中国船舶重工集团公司第七一○研究所 | Mechanically spinning type saw blade smoothing device |
| DE102008028379B3 (en) * | 2008-06-13 | 2009-08-13 | Max Rauhaus Gmbh & Co. Kg | Tension rolling device for circular saw blade, has generator formed by electric motor, where transmission force of motor acts on system and acts against operating pressure such that rolls are vertically engaged at distance together |
| CN201524846U (en) * | 2009-08-21 | 2010-07-14 | 宜昌迪森机械有限公司 | Vertical rolling detection machine |
-
2009
- 2009-08-21 CN CN 200910063695 patent/CN101637834B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1401454A (en) * | 2002-05-09 | 2003-03-12 | 宜昌黑旋风锯业有限责任公司 | Superthin diamond circular saw web matrix and mfg. method thereof |
| DE102006026043A1 (en) * | 2006-06-01 | 2007-12-13 | Karl Max Lackner | Device for the tension rolling of saw blades, comprises an upper and a lower machine frames with respect to the saw blade plane, an upper or lower working roller and four parallel guidance devices |
| DE202007001013U1 (en) * | 2007-01-17 | 2007-03-22 | Jansen-Herfeld, Rick | Roll machine for circular saws has upper and lower rolls with different roll crowns, one roll preferably having flat or concave running surface |
| DE202007001574U1 (en) * | 2007-01-17 | 2007-04-12 | Jansen Herfeld Rick | Flat rolling machine for circular saws includes bridge-type measuring device to detect thickness of curvature of saw blade to control rolling pressure by adjusting position of rollers |
| CN201108994Y (en) * | 2007-11-26 | 2008-09-03 | 中国船舶重工集团公司第七一○研究所 | Mechanically spinning type saw blade smoothing device |
| DE102008028379B3 (en) * | 2008-06-13 | 2009-08-13 | Max Rauhaus Gmbh & Co. Kg | Tension rolling device for circular saw blade, has generator formed by electric motor, where transmission force of motor acts on system and acts against operating pressure such that rolls are vertically engaged at distance together |
| CN201524846U (en) * | 2009-08-21 | 2010-07-14 | 宜昌迪森机械有限公司 | Vertical rolling detection machine |
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| Publication number | Publication date |
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| CN101637834A (en) | 2010-02-03 |
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