CN102152776B - Battery replacing system and battery replacing method of electromobile battery replacing station - Google Patents

Battery replacing system and battery replacing method of electromobile battery replacing station Download PDF

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Publication number
CN102152776B
CN102152776B CN2011100532847A CN201110053284A CN102152776B CN 102152776 B CN102152776 B CN 102152776B CN 2011100532847 A CN2011100532847 A CN 2011100532847A CN 201110053284 A CN201110053284 A CN 201110053284A CN 102152776 B CN102152776 B CN 102152776B
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battery
pallet
electronlmobil
electric equipment
batteries
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CN102152776A (en
Inventor
倪峰
吴维宁
张�浩
赵明宇
路致远
牛荣义
吴鸣
石宝钱
郭骥
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Nari Technology Co Ltd
State Grid Shanghai Municipal Electric Power Co
East China Power Test and Research Institute Co Ltd
Nanjing Nari Group Corp
Nanjing Panda Electronics Equipment Co Ltd
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Nari Technology Co Ltd
Nanjing Panda Electronics Equipment Co Ltd
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Priority to PCT/CN2011/079087 priority patent/WO2012119424A1/en
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/46—Accumulators structurally combined with charging apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/80—Exchanging energy storage elements, e.g. removable batteries
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00—Arrangement or mounting of electrical propulsion units
    • B60K1/04—Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
    • B60K2001/0455—Removal or replacement of the energy storages
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/70—Energy storage systems for electromobility, e.g. batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

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  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Electrochemistry (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Transportation (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)
  • Secondary Cells (AREA)
  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Abstract

The invention discloses a battery replacing system of an electromobile battery replacing station. The battery replacing system comprises a charging rack, stacking equipment, a temporary storage rack, electric-switching equipment and a charger system. The battery replacing system is characterized in that: the stacking equipment is used for carrying batteries between the charging rack and the temporary storage rack; the electric-switching equipment is used for carrying the batteries between the temporary storage rack and the electomobile; the stacking equipment has translation, hoisting and loading/unloading functions and is used for carrying the batteries between the charging rack and the temporary storage rack; and the electric-switching equipment has translation, hoisting, rotating, inclination angle adjustment and loading/unloading functions, and is used for carrying the batteries between the temporary storage rack and an electromobile. Accurate positioning of a battery box by the electric-switching equipment is realized in a way that a self-carried laser transducer scans a light-reflecting triangular panel arranged on an electromobile battery box frame. Due to the different designs of the charging rack and the temporary storage rack, the stacking equipment and the electric-switching equipment coordinately work together, and then the electromobile battery replacing efficiency is effectively improved.

Description

Batteries of electric automobile is changed battery change system and the replacing method thereof at station
Technical field
The invention belongs to batteries of electric automobile and change the station applied technical field, relate to the multimachine device fast battery replacing system that a kind of batteries of electric automobile is changed the station.
Background technology
Batteries of electric automobile is changed the station and is referred to adopt the battery altering mode for the place that electronlmobil provides electric energy to supply with, and mainly comprises component parts such as power supply-distribution system, charge system, battery change system, battery detecting and maintenance system and battery altering station monitored control system in standing.Wherein, battery change system is the core system that batteries of electric automobile is changed the station, and its efficient of changing battery is determining entire cell to change the operating efficiency at station.
In the prior art, batteries of electric automobile is changed and is mainly carried out in semi-automatic mode, and namely manual operation battery haulage equipment is changed batteries of electric automobile.Though this kind mode is simple to operate, equipment cost is cheap, handling process is owing to manually get involved, and the handling process time is longer.In addition, bigger for depositing with the general volume of battery carrier of management of charging and discharging function, the battery of changing from electronlmobil directly is carried on the charging rack, and average moving distance certainly will be bigger.For adopting the electronlmobil of changing the battery mode, the time of changing battery is index of paramount importance, therefore need seek to improve the new mode of changing battery speed.
Summary of the invention
Technical matters to be solved by this invention provides the battery change system at a kind of battery altering station, can realize changing fast battery.
For solving the problems of the technologies described above, the invention provides a kind of batteries of electric automobile and change the battery change system at station, comprise charging rack, stacking apparatus, pallet, change electric equipment, the battery charger system, it is characterized in that: stacking apparatus is carried battery between charging rack and pallet, changes electric equipment and carry battery between pallet and electronlmobil.
Aforesaid batteries of electric automobile is changed the battery change system at station, it is characterized in that: described charging rack is the multilayer multiple row three-dimensional bracket of band charging inlet, and integrated battery unitor, temperature cigarette sense panalarm and battery status indicating equipment.
Aforesaid batteries of electric automobile is changed the battery change system at station, and it is characterized in that: described stacking apparatus has translation, lifting, dress/unloading motor function, is used for carrying battery between charging rack and pallet.
Aforesaid batteries of electric automobile is changed the battery change system at station, and it is characterized in that: described pallet is one deck multiple row three-dimensional bracket, as stacking apparatus and the buffer platform of changing electric devices exchange battery.
Aforesaid batteries of electric automobile is changed the battery change system at station, it is characterized in that: describedly change electric equipment and have translation, lifting, rotation, leaning angle adjustment, dress/offloading functions, be used for carrying battery between pallet and electronlmobil.
Aforesaid batteries of electric automobile is changed the battery change system at station, it is characterized in that: change electric equipment and be provided with laser sensor, the triangle reflector of two levels is installed on the batteries of electric automobile housing, the angle calculation program is set in changing the control program of electric equipment, is used for calculating the angular deflection of electronlmobil left and right directions and fore-and-aft direction.
A kind of batteries of electric automobile is changed the battery change method at station, it is characterized in that, may further comprise the steps:
1) after electronlmobil sailed the battery altering station into, at first the RFID to sign Vehicular battery information identified, and searches the battery of corresponding model on the charging rack;
2) electronlmobil battery to be charged is carried to pallet by changing electric equipment from car, and is carried to charging rack by stacking apparatus from pallet and carries out battery charge; Simultaneously, the battery that is full of electricity on the charging rack is carried to pallet by stacking apparatus from charging rack, and is carried on the electronlmobil from pallet by changing electric equipment;
In described step 2) in, in the described stacking apparatus locating procedure is set, be used for by the position relation set identification battery fast, stacking apparatus without spin with leaning angle adjustment campaign, can between charging rack and pallet, carry battery fast.
In described step 2) in, changing electric equipment carries in the cell process between electronlmobil and pallet, adopt the laser scanning and ranging method for sensing to determine the position that electronlmobil is parked, thereby determine the battery location on the electronlmobil, concrete grammar is: changing the triangle reflector that laser sensor scanning batteries of electric automobile housing that electric equipment arranges is equipped with two levels, realize changing electric equipment to adorn/when unloading battery box to the accurate location of battery.
By calculating the angular deflection of electronlmobil left and right directions and fore-and-aft direction, the corresponding pallet angle of electric equipment is changed in corresponding adjustment, thereby accurate recognition batteries of electric automobile position, the skew of described electronlmobil left and right directions, by measuring two triangle reflectors to changing electric equipment distance separately, calculate the rotation deviation angle of electronlmobil left and right directions; For the inconsistent electronlmobil front and rear angles skew that causes of electronlmobil front and back wheel tire pressure
Figure 2011100532847100002DEST_PATH_IMAGE001
, through type 5) calculate:
Figure 829525DEST_PATH_IMAGE002
Formula 5)
The beneficial effect that the present invention reaches:
Batteries of electric automobile of the present invention is changed the multimachine device fast battery at station and is changed scheme, and its mode of operation preferably resolves the problem of quick replacing batteries of electric automobile.Because charging rack and pallet are fixed bodies, stacking apparatus only needs prior program input positioning instant can identify battery fast, and without spin with leaning angle adjustment campaign, stacking apparatus can be carried battery fast between charging rack and pallet.Change electric equipment by carrying the triangle reflector of installing on the laser sensor scanning batteries of electric automobile housing, the accurate location when realizing the dress of different automobile positions/unloading battery.Among the present invention program, the charging rack volume is bigger, and the pallet volume is less, though stacking apparatus miles of relative movement is long but time for positioning is shorter, it is long but miles of relative movement is shorter to change electric equipment time for positioning, and the multimachine device is worked simultaneously, effectively raises the efficient that batteries of electric automobile is changed.
Description of drawings
Fig. 1 is the battery change system scheme drawing that batteries of electric automobile of the present invention is changed the station;
Fig. 2 changes diagram of circuit for batteries of electric automobile;
Fig. 3 is batteries of electric automobile case scheme drawing;
Fig. 4 is the reflective set square size of laser-scan scheme drawing.
The specific embodiment
Further described in detail below in conjunction with accompanying drawing.
Batteries of electric automobile is changed the battery change system at station, comprise: charging rack, stacking apparatus, pallet, change electric equipment, battery charger system, stacking apparatus is carried battery between charging rack and pallet, change electric equipment and carry battery between pallet and electronlmobil.
Charging rack is the multilayer multiple row three-dimensional bracket of band charging inlet, and the integrated battery unitor, realizes charging, communication, control function to the battery on the battery carrier, in addition, and integrated temperature cigarette sense panalarm and battery status indicating equipment.Pallet is one deck multiple row three-dimensional bracket, as stacking apparatus and the buffer platform of changing electric devices exchange battery, effectively reduces the average moving displacement that changes electric equipment carrying cell process.
The battery charger system concentrates Charge Management to the battery on the charging rack.Communicate by letter with battery management system by the CAN interface, obtain the state parameter of battery parameter and rechargeable battery, and upload to battery altering station monitored control system.Simultaneously, accept the instruction of self-monitoring system, the charging behavior of battery is controlled.
Stacking apparatus has translation, lifting, dress/unloading motor function, is used for carrying battery between charging rack and pallet, is about to be full of battery and is carried to pallet from charging rack, and battery to be charged is carried to charging rack from pallet.
Change electric equipment and have translation, lifting, rotation, leaning angle adjustment, dress/offloading functions, be used between pallet and electronlmobil, carrying battery, be about to battery to be charged and be carried on the pallet from electronlmobil, and will be full of battery and be carried on the electronlmobil from pallet.
Fig. 2 changes diagram of circuit for batteries of electric automobile.After electronlmobil sailed the battery altering station into, at first the RFID to sign Vehicular battery information identified, to search the battery of corresponding model on the charging rack.Electronlmobil battery to be charged is carried to pallet by changing electric equipment from car, and is carried to charging rack by stacking apparatus from pallet and carries out battery charge.Simultaneously, the battery that is full of electricity on the charging rack is carried to pallet by stacking apparatus from charging rack, and is carried on the electronlmobil from pallet by changing electric equipment.
Because charging rack and pallet are fixed bodies, stacking apparatus only needs prior program input positioning instant can identify battery fast, and without spin with leaning angle adjustment campaign, stacking apparatus can be carried battery fast between charging rack and pallet.
Change electric equipment and between electronlmobil and pallet, carry battery, because having, the position that electronlmobil is parked departs from, therefore the battery in place on the electronlmobil is considered to adopt the laser scanning and ranging sensing technology, by changing the triangle reflector (as shown in Figure 3) of two levels of installing on the laser sensor scanning batteries of electric automobile housing that electric equipment carries, realize changing electric equipment to adorn/when unloading battery box to the accurate location of target.For the skew of electronlmobil left and right directions, by measuring two triangle reflectors to changing electric equipment distance separately, can calculate the rotation deviation angle of electronlmobil left and right directions.For the inconsistent front and rear angles skew that causes of electronlmobil front and back wheel tire pressure
Figure 746666DEST_PATH_IMAGE001
, adopt following method to calculate:
In conjunction with Fig. 4,
Figure DEST_PATH_IMAGE003
Be the laser-scan waveform pulsewidth of first triangle reflector,
Figure 713353DEST_PATH_IMAGE004
Be the laser-scan waveform pulsewidth of second triangle reflector,
Figure DEST_PATH_IMAGE005
Be the laser-scan pulsewidth of two reflective set square spacings,
Figure 46246DEST_PATH_IMAGE006
It is the horizontal mounting distance of vehicle body of two reflective set squares.By the triangle cosine law:
Formula 1
Figure 549034DEST_PATH_IMAGE008
Formula 2
Can be released by formula 1 and formula 2:
Figure DEST_PATH_IMAGE009
Formula 3
According to triangular relationship:
Figure 309179DEST_PATH_IMAGE010
Formula 4
According to formula 2, formula 3 and formula 4, calculate the skew of electronlmobil front and rear angles:
Figure DEST_PATH_IMAGE011
Formula 5
Calculate the angular deflection of electronlmobil left and right directions and fore-and-aft direction by the laser scanning and ranging sensing technology, the corresponding pallet angle of electric equipment is changed in corresponding adjustment, thereby accurate recognition batteries of electric automobile position is adorned/unloading operation.
Among the present invention program, the charging rack volume is bigger, and the pallet volume is less, and stacking apparatus miles of relative movement is long but time for positioning is shorter, and it is long but miles of relative movement is shorter to change electric equipment time for positioning.The different designs of charging rack and pallet allows stacking apparatus and change the parallel co-ordination of electric equipment, effectively raises the efficient that batteries of electric automobile is changed.
Below disclose the present invention with preferred embodiment, so it is not in order to limiting the present invention, and all employings are equal to replaces or technical scheme that the equivalent transformation mode obtains, all drops within protection scope of the present invention.

Claims (2)

1. a batteries of electric automobile is changed the battery change system of standing, comprise charging rack, stacking apparatus, pallet, change electric equipment, the battery charger system, it is characterized in that: stacking apparatus is carried battery between charging rack and pallet, change electric equipment and between pallet and electronlmobil, carry battery, described charging rack is the multilayer multiple row three-dimensional bracket of band charging inlet, and integrated battery unitor, temperature cigarette sense panalarm and battery status indicating equipment, described stacking apparatus has translation, lifting, dress/unloading motor function, be used between charging rack and pallet, carrying battery, described pallet is one deck multiple row three-dimensional bracket, as stacking apparatus and the buffer platform of changing electric devices exchange battery, describedly change electric equipment and have translation, lifting, rotation, leaning angle is adjusted, dress/offloading functions, be used between pallet and electronlmobil, carrying battery, change electric equipment and be provided with laser sensor, the triangle reflector of two levels is installed on the batteries of electric automobile housing, the angle calculation program is set in changing the control program of electric equipment, is used for calculating the angular deflection of electronlmobil left and right directions and fore-and-aft direction.
2. a batteries of electric automobile is changed the battery change method of standing, and it is characterized in that, may further comprise the steps:
1) after electronlmobil sailed the battery altering station into, at first the RFID to sign Vehicular battery information identified, and searches the battery of corresponding model on the charging rack;
2) electronlmobil battery to be charged is carried to pallet by changing electric equipment from car, and is carried to charging rack by stacking apparatus from pallet and carries out battery charge; Simultaneously, the battery that is full of electricity on the charging rack is carried to pallet by stacking apparatus from charging rack, and is carried on the electronlmobil from pallet by changing electric equipment,
In described step 2) in, in the described stacking apparatus locating procedure is set, be used for the quick identification of the position relation battery by setting, stacking apparatus without spin with leaning angle adjustment campaign, can between charging rack and pallet, carry battery fast, changing electric equipment carries in the cell process between electronlmobil and pallet, adopt the laser scanning and ranging method for sensing to determine the position that electronlmobil is parked, thereby determine the battery location on the electronlmobil, concrete grammar is: changing the triangle reflector that laser sensor scanning batteries of electric automobile housing that electric equipment arranges is equipped with two levels, realization changes electric equipment and adorns/when unloading battery box to the accurate location of battery, by calculating the angular deflection of electronlmobil left and right directions and fore-and-aft direction, the corresponding pallet angle of electric equipment is changed in corresponding adjustment, thereby accurate recognition batteries of electric automobile position, the skew of described electronlmobil left and right directions, by measuring two triangle reflectors to changing electric equipment distance separately, calculate the rotation deviation angle of electronlmobil left and right directions; For the inconsistent electronlmobil front and rear angles skew ∝ that causes of electronlmobil front and back wheel tire pressure, through type 5) calculate:
∝ = arccos 3 w + 4 ( w 2 + w 3 ) 2 - 3 w 2 4 ( w 2 + w 3 ) Formula 5)
Wherein, w 1Be the laser-scan waveform pulsewidth of first triangle reflector, w 3Be the laser-scan waveform pulsewidth of second triangle reflector, w 2Be the laser-scan pulsewidth of two reflective set square spacings, w is the horizontal mounting distance of the vehicle body of two reflective set squares.
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PCT/CN2011/079087 WO2012119424A1 (en) 2011-03-07 2011-08-30 Battery replacement system of electric vehicle battery replacement station and replacement method thereof

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