CN102071549B - Production method of space dyeing yarns - Google Patents

Production method of space dyeing yarns Download PDF

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Publication number
CN102071549B
CN102071549B CN201010606718A CN201010606718A CN102071549B CN 102071549 B CN102071549 B CN 102071549B CN 201010606718 A CN201010606718 A CN 201010606718A CN 201010606718 A CN201010606718 A CN 201010606718A CN 102071549 B CN102071549 B CN 102071549B
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yarn
section
length
dyeing
padding
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CN102071549A (en
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马新华
李汝龙
梅建忠
蔡慧琴
朱礼青
郝彦磊
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SANDELI DYEING AND PRINTING CO Ltd
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SANDELI DYEING AND PRINTING CO Ltd
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Abstract

The invention relates to a production method of space dyeing yarns, which comprises a space dyeing process that a plurality of warping axial yearns continuously pass by at least one group of padders in a continuous space dyeing way, during the space dyeing process, the space dyeing of at least one color is realized by supplying space dyeing staining fluids of different colors to various groups of padders; when the yarns pass by various groups of padders, through controlling the various groups of padders to carry out yarn padding movement or not, the length of the continuous yarn padding during the padding movement and the continuous passing length of the yarn during the non-padding movement, the space dyeing color length and space dyeing gap length of the corresponding space dyeing color on the yarn are controlled. The residual staining fluid of the production method is less, and can be recycled and reused; more warping axial yarns are obtained, once production quantity is large, the dyeing process is continuously carried out, and the production efficiency is high; the ground color dyeing of the yarn can be continuously completed with the space dyeing at once, and separate ground color dyeing does not need to be additionally carried out; and the cost of the yarn space dyeing is low, and the comprehensive benefit is good.

Description

The production method of a kind of section yarn dyeing line
Technical field
The present invention relates to the textile printing and dyeing field, relate in particular to dyeing and finishings knitting, the used fancy yarns of lining such as look is knitted, cowboy and handle.
Background technology
The section yarn dyeing line that has different colours on the different paragraphs of a textile yarn; Also claim color joint yarn; Be a kind of of fancy yarn, it is widely used, and not only can be made into linings such as color pattern is rich and varied, knitting, the look of fashion are knitted; And can avoid or reduce in weaving need many different colours yarn to weave the problem of colored type, help and solve some and on weaving, have the production problem of the design of difficulty.The production method of section yarn dyeing line mainly contains two kinds at present: the one, and the look spinning process; After promptly chemistry or artificial fibre being dyeed in the fiber stage of processing; Spin separately or spin, dye but this technology can not realize the section of natural fabric yarns such as cotton, fiber crops, silk, hair with other color fiber mixing; The 2nd, hank dyeing technology; The yarn that is about to dye background color or do not had background color is processed reeled yarn; Under the reeled yarn inactive state; The dye liquor of different colours is sprayed on the different paragraphs position of yarn respectively downwards and adopts vavuum pump to absorb in the bottom; This technology belong to semibatch, the speed of a motor vehicle low, once go into operation that the yarn radical is few, cost is high, bottom dyeing separates with section dyeing and carries out, and many, the versicolor dye liquors of dye liquor raffinate that do not absorbed by yarn of ejection mix and are difficult for Separation and Recovery, pollute and weigh.
Summary of the invention
Technical problem to be solved by this invention is: solve natural fabric yarn line segment dyeing technique efficient low, pollute the problem heavy, that cost is high, a kind of yarn line segment dyeing technique of the brand-new environmental protection that efficient is high, cost is low is provided.
For solving the problems of the technologies described above; The technical scheme that the present invention adopts is: the production method of a kind of section yarn dyeing line; This production method comprises that the threads with warping one-tenth axle dyes process through the section of at least one group of padding machine continuously with the mode of continuous knot dyeing; Dye in the process at described section, realize that through dye dyeing liquor for the section of each group padding machine configuration different colours the section of at least one color dyes; When organizing padding machine through each through the control yarn; Each organize padding machine whether pad yarn action and pad action continue to pad down yarn length, do not padding the length that the action yarn under working continues to pass through, control corresponding section and dye the section of color on yarn and dye color length and section dye gap length.Described section is dyed gap length, is meant that corresponding a certain section is dyed color, does not catch the length that this section dyes the paragraph of color on the yarn.
In such scheme, preferred, also comprise in this production method yarn carried out bottom dyeing and fixation process, the described section process of dying be occur in the bottom dyeing process after, before the fixation process.Further preferred, described bottom dyeing process is for padding the process of drying again behind the bottom dyeing liquid with yarn with the mode of continuous knot dyeing.
In such scheme; Preferably; When organizing padding machine through each through the control yarn; The padding machine of respective sets whether pad yarn action and pad action continue to pad down yarn length, do not padding the length that the action yarn under working continues to pass through, make different sections dye color on same section yarn, carry out overlapping, thereby on this section yarn, synthesize new color.
In such scheme, preferred, the described section process of dying comprises the steps:
The various sections circulation section of confirming as dyeing flower types circulations of dying formed section dyeing flower type of color alignment combination in kind yarn design, its length section of confirming as dyeing flower type length of the cycle C dye with section in a, elder generation;
B, with first group of padding machine to the last one group of padding machine corresponding respectively color be regarded as a color production cycle sequentially; Single described section dyeing flower type circulation is divided into a plurality of colored type stages, and described section dyeing flower type circulation divided each flower type stage according to following method:
When whole colors of single described color production cycle or the part color sequencing according to described color production cycle has occurred once; Then that these colors are corresponding segment section dyeing flower type circulation is divided into a colored type stage; And if to follow hard at the back be an intersegmental disconnected clear band this flower type stage; Then this intersegmental disconnected clear band also is grouped into this flower type in the stage; If what occur at first in the single described section dyeing flower type circulation is an intersegmental disconnected clear band, this is interrupted clear band is divided into a colored type stage separately; Wherein, the described clear band of being interrupted is meant no any section yarn line segment that dyes color;
C, respectively to each flower type stage, confirm first group until last group laboratory mangle pad length A, sky is treated length D, what pad wherein that the length A section of equaling dyes the pairing color of this flower type this group of stage laboratory mangle in the design of kind yarn section dyes color length; Sky treat the length D section of equaling dye the pairing color of this flower type this group of stage laboratory mangle in the design of kind yarn and subsequently section dye color be interrupted clear band length; When the first colored type stage for do not have section dye color be interrupted clear band the time, the length A of padding of respectively organizing padding machine in this flower type stage is that the sky of 0, the first group of padding machine treats that length D is interrupted clear band length for this reason, all the other are organized the sky of padding machines and treat that length D is 0;
D, with each the flower type stage respectively organize padding machine pad length A, sky is treated length D, gathers the parameter string that forms this flower type stage;
E, the parameter string in each flower type stage in the circulation of section dyeing flower type is gathered, form parameter group;
Spacing between f, the two adjacent groups padding machine is E, and this spacing is the distance that records along the yarn direct of travel;
G, when yarn begins to advance, constantly write down yarn length of travel G;
H, when yarn begins to advance; Earlier first flower type stage section of carrying out is dyed; First group of padding machine never pad state start begin to pad yarn, the value of padding length A that the value added at the beginning of yarn length of travel G pads the time reaches this group padding machine, stop to pad maintenance then and do not pad state; When the sky that the value added when second group of padding machine continues to keep not padding state and make more last group of padding machine of G stop to pad reaches last group of padding machine is treated the spacing E sum of last group of padding machine of length D and this group padding machine distance; Start and begin to pad yarn; Value added in the time of at the beginning of yarn length of travel G pads reaches the value of padding length A of this group padding machine, stops to pad maintenance then and does not pad state; The follow-up method of operating of respectively organizing padding machine according to second group of padding machine carries out successively, until last group padding machine execution, promptly accomplishes the section in a colored type stage and dyes; Above-mentioned section is dyed in the process, and when the A=0 of certain group padding machine, this group padding machine reality is not padded, and to pad and pad length A be 0 but look it;
I, when yarn length of travel G reaches this flower type stage length F, beginning is dyed the next colored type stage section of carrying out according to described step h, all colored type stages in accomplishing a section dyeing flower type circulation;
J, according to the method for described step h, j, the circulation of a next section dyeing flower type is accomplished in repetitive operation.
The invention has the beneficial effects as follows: after utilizing the production method section of carrying out of the present invention to dye operation, the few and ability recycling of dye liquor raffinate quantity; Warping becomes the yarn radical of axle many, and one time production quantity is big, and dyeing course carries out continuously, and production efficiency is high; The bottom dyeing of yarn can dye one-time continuous with section to be accomplished, and need not to carry out in addition independent bottom dyeing; The cost that yarn line segment dyes is low, and comprehensive benefit is good.
Description of drawings
The process chart that Fig. 1 accomplished for bottom dyeing according to the invention and one step of section dyeing;
Fig. 2 dyes kind exemplary plot of yarn design for a kind of section.
The specific embodiment
Below in conjunction with accompanying drawing, through specific embodiment---32 s/ 2 cotton yarn bottom dyeings go on foot the practical implementation technology of accomplishing with section dyeing one, and production method of the present invention is further described.
Shown in Figure 2ly be an a kind of section example of dying the design of kind yarn, various sections forms of dying the color alignment combination are to be interrupted clear band 1m, bright red section 2m, pink section 1m, shallow blue section 1m, to be interrupted clear band 1m, bright red section 2.5m, shallow blue section 2m, be interrupted the circulation repeatedly of clear band 1.5m.Will be with the circulation section of confirming as a dyeing flower type circulation of epimere dyeing flower type, circulation section dyeing flower type length of the cycle C is 12m.
Section adopts three groups of padding machines when dying, and is followed successively by first group of padding machine, second group of padding machine and the 3rd group of padding machine, and three groups of corresponding colors of padding machine are set to bright red, pink, shallow orchid respectively.
Three colored type stages are confirmed as in the circulation of this section dyeing flower type; First flower type stage is for being interrupted clear band 1m; Second colored type stage is bright red section 2m, pink section 1m, shallow blue section 1m, is interrupted clear band 1m, and the 3rd colored type stage is bright red section 2.5m, shallow blue section 2m, is interrupted clear band 1.5m.Definite section to dye parameter group following:
Figure 251182DEST_PATH_IMAGE001
32 s/ 2 cotton yarn bottom dyeings are as shown in Figure 1 with the technological process of production that section is dyed step completion, and the main technique condition is following:
1, pad background color dye liquor and oven dry: with warping become the axle through the kiering pre-treatment, pad 32 of cation modifier liquid s/ 2 cotton yarns pad the processing of background color pigment dyeing liquid, oven dry.(some background color selects for use the section of the original look of yarn to dye in the process, need not the processing of this bottom dyeing.)
2, section is dyed: yarn dyes through dying the isolated plant section of carrying out through section again behind the bottom dyeing.Section is dyed and is had many group padding machines in the device and control the electric control unit whether these padding machines carry out the work of padding.In this dyeing course, use three groups of padding machines, be respectively first group of padding machine, second group of padding machine, the 3rd group of padding machine.The relative spacing E of the relative spacing of second group of padding machine to the first group padding machine, the 3rd group of padding machine to the second group padding machine is respectively 0.5m, 0.5m, and this relative spacing is to record in the direction of passing through along yarn.
Earlier first flower type stage section of carrying out is dyed; Section dye electric control unit in the isolated plant carry out pad length A=0, sky is treated length D=1m; First group of padding machine do not start and pads, continues to keep intermittently not pad state and look it that to have padded and padded length be 0, and the value added when second group of padding machine continues to keep intermittently not padding state and make G stop to pad than first group of padding machine then reaches sky and treats length D=1m and relative spacing parameter E=0.5m sum 1.5m; Length A=0 is padded in the electric control unit execution, sky is treated length D=0; Second group of padding machine do not start and pads, continues to keep intermittently not pad state and look it that to have padded and padded length be 0, and the value added when the 3rd group of padding machine continues to keep intermittently not padding state and make G stop to pad than second group of padding machine then reaches sky and treats length D=0m and relative spacing parameter E=0.5m sum 0.5m; Electric control unit carry out pad length A=0, sky is treated length D=0, the 3rd group of padding machine do not start and pads, continues to keep not pad state intermittence and look it that to have padded and padded length be 0.
When yarn length of travel G reaches first flower type stage length F=0+1+0+0+0+0=1m; Beginning to carry out the section in second colored type stage dyes; Length A=2m is padded in the electric control unit execution, sky is treated length D=0; First group of padding machine from intermittently do not pad state start do not begin to pad yarn, value added at the beginning of yarn length of travel G pads the time reaches and pads length A=2m; Stop then padding and keep intermittently not padding state, the value added when second group of padding machine continues to keep intermittently not padding state and make G stop to pad than first group of padding machine then reaches D=0m and relative spacing parameter E=0.5m sum 0.5m; Length A=1m is padded in the electric control unit execution, sky is treated length D=0; Second group of padding machine from intermittently do not pad state start do not begin to pad yarn, value added at the beginning of yarn length of travel G pads the time reaches and pads length A=1m; Keep intermittently not padding state then, the value added when the 3rd group of padding machine continues to keep intermittently not padding state and make G stop to pad than second group of padding machine then reaches sky and treats length D=0m and relative spacing parameter E=0.5m sum 0.5m; Length A=1m is padded in the electric control unit execution, sky is treated length D=1m; The 3rd group of padding machine from intermittently do not pad state start do not begin to pad yarn, value added at the beginning of yarn length of travel G pads the time reaches and pads length A=1m, keeps intermittently not padding state then.
When yarn length of travel G reached for the second flower type stage during length during F=2+0+1+0+1+1=5, begin the 3rd the colored type stage section of carrying out and dye, electric control unit is carried out the parameter string in the 3rd colored type stage.
When yarn length of travel G reached a circulation section dyeing flower type length of the cycle C=12m, the circulation of next section dyeing flower type was accomplished in beginning repetitive operation, and electric control unit repeats parameter group.
Section dyeing also adopts pigment dyeing liquid to dye.
3, fixation: yarn bakes processing through baking device.Wash after baking, dry.
In the above-mentioned production method, the bottom dyeing of yarn dyes with section owing to all be that the method for the exhaust dyeing taked is carried out, and therefore can once accomplish in proper order, need not to carry out in addition the dyeing of background color; Warping becomes the yarn radical of axle can reach more than 4000, and one time production quantity is big, and dyeing course carries out continuously, and production efficiency is high; The cost that yarn line segment dyes is low, and comprehensive benefit is good.Few and the ability recycling of dye liquor raffinate quantity.
In addition; When need be when the yarn epimere dyes one section section section of dying that is formed by the stack of at least two colors; In the time of can organizing padding machine through each through the control yarn; The padding machine of respective sets whether pad yarn action and pad action continue to pad down yarn length, do not padding the length that the action yarn under working continues to pass through, make different sections dye color on same section yarn, carry out overlapping, thereby on this section yarn synthetic need new color.

Claims (5)

1. the production method of a section yarn dyeing line; It is characterized in that: this production method comprises that the threads with warping one-tenth axle dyes process through the section of at least one group of padding machine continuously with the mode of continuous knot dyeing; Dye in the process at described section, dye dyeing liquor through the section of organizing described padding machine configuration different colours for each and realize that the section of at least one color dyes; When organizing described padding machine through each through the control yarn; Each organize described padding machine whether pad yarn action and pad action continue to pad down yarn length, do not padding the length that the action yarn under working continues to pass through, control corresponding section and dye the section of color on yarn and dye color length and section dye gap length.
2. the production method of a kind of section yarn dyeing line according to claim 1; It is characterized in that: comprise also in this production method yarn is carried out bottom dyeing process and fixation process that described section is dyed process and after the bottom dyeing process, before the fixation process, carry out.
3. the production method of a kind of section yarn dyeing line according to claim 2 is characterized in that: described bottom dyeing process is for padding the process of drying again behind the bottom dyeing liquid with yarn with the mode of continuous knot dyeing.
4. the production method of a kind of section yarn dyeing line according to claim 1; It is characterized in that: when organizing padding machine through each through the control yarn; Whether the padding machine of respective sets pads yarn action and continues to pad the length of yarn down, moves the length that yarn under working continues to pass through not padding padding action; Make different sections dye color on same section yarn, carry out overlapping, thereby on this section yarn synthetic new color.
5. the production method of a kind of section yarn dyeing line according to claim 1 is characterized in that: the described section process of dying comprises the steps:
The various sections circulation section of confirming as dyeing flower types circulations of dying formed section dyeing flower type of color alignment combination in kind yarn design, its length section of confirming as dyeing flower type length of the cycle C dye with section in a, elder generation;
B, with first group of padding machine to the last one group of padding machine corresponding respectively color be regarded as a color production cycle sequentially; Single described section dyeing flower type circulation is divided into a plurality of colored type stages, and described section dyeing flower type circulation divided each flower type stage according to following method:
When whole colors of single described color production cycle or the part color sequencing according to described color production cycle has occurred once; Then that these colors are corresponding segment section dyeing flower type circulation is divided into a colored type stage; And if to follow hard at the back be an intersegmental disconnected clear band this flower type stage; Then this intersegmental disconnected clear band also is grouped into this flower type in the stage; If what occur at first in the single described section dyeing flower type circulation is an intersegmental disconnected clear band, this is interrupted clear band is divided into a colored type stage separately; Wherein, the described clear band of being interrupted is meant no any section yarn line segment that dyes color;
C, respectively to each flower type stage, confirm first group until last group laboratory mangle pad length A, sky is treated length D, what pad wherein that the length A section of equaling dyes the pairing color of this flower type this group of stage laboratory mangle in the design of kind yarn section dyes color length; Sky treat the length D section of equaling dye the pairing color of this flower type this group of stage laboratory mangle in the design of kind yarn and subsequently section dye color be interrupted clear band length; When the first colored type stage for do not have section dye color be interrupted clear band the time, the length A of padding of respectively organizing padding machine in this flower type stage is that the sky of 0, the first group of padding machine treats that length D is interrupted clear band length for this reason, all the other are organized the sky of padding machines and treat that length D is 0;
D, with each the flower type stage respectively organize padding machine pad length A, sky is treated length D, gathers the parameter string that forms this flower type stage;
E, the parameter string in each flower type stage in the circulation of section dyeing flower type is gathered, form parameter group;
Spacing between f, the two adjacent groups padding machine is E, and this spacing is the distance that records along the yarn direct of travel;
G, when yarn begins to advance, constantly write down yarn length of travel G;
H, when yarn begins to advance; Earlier first flower type stage section of carrying out is dyed; First group of padding machine never pad state start begin to pad yarn, the value of padding length A that the value added at the beginning of yarn length of travel G pads the time reaches this group padding machine, stop to pad maintenance then and do not pad state; When the sky that the value added when second group of padding machine continues to keep not padding state and make more last group of padding machine of G stop to pad reaches last group of padding machine is treated the spacing E sum of last group of padding machine of length D and this group padding machine distance; Start and begin to pad yarn; Value added in the time of at the beginning of yarn length of travel G pads reaches the value of padding length A of this group padding machine, stops to pad maintenance then and does not pad state; The follow-up method of operating of respectively organizing padding machine according to second group of padding machine carries out successively, until last group padding machine execution, promptly accomplishes the section in a colored type stage and dyes; Above-mentioned section is dyed in the process, and when the A=0 of certain group padding machine, this group padding machine reality is not padded, and to pad and pad length A be 0 but look it;
I, when yarn length of travel G reaches this flower type stage length F, beginning is dyed the next colored type stage section of carrying out according to described step h, all colored type stages in accomplishing a section dyeing flower type circulation;
J, according to the method for described step h, j, the circulation of a next section dyeing flower type is accomplished in repetitive operation.
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