CN102146623B - Beam dyeing sizing machine suitable for dyed sizing production - Google Patents
Beam dyeing sizing machine suitable for dyed sizing production Download PDFInfo
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- CN102146623B CN102146623B CN2011100525491A CN201110052549A CN102146623B CN 102146623 B CN102146623 B CN 102146623B CN 2011100525491 A CN2011100525491 A CN 2011100525491A CN 201110052549 A CN201110052549 A CN 201110052549A CN 102146623 B CN102146623 B CN 102146623B
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Abstract
The invention discloses a beam dyeing sizing machine suitable for dyed sizing production, which comprises a winding headstock, a dry leasing device, a tension waxing device, a main drying room, double parallel size vats, a dyed yarn pre-drying room, beam creels and an overall transmission and control system. The beam dyeing sizing machine is characterized in that: the beam creels are in two groups of mobile structures, the mobile beam creels are provided with dragging motors and moving wheel sets, and ground rails of the two groups of beam creels are arranged in a ''7'' shape or ''-'' shape. The beam dyeing sizing machine has the advantages that: 1, two groups of alternated mobile beam creels are adopted, so the production time occupied by frequently hoisting beams up and down is solved, inter-varietal continuous production is realized and the production efficiency is improved; 2, the loose beams can be directly intensively placed on the beam creels of the sizing machine for sizing, and a multifunctional composite chuck is designed, so the clamping and loading problems of multiple loose beams are solved; and 3, by adopting multi-unit synchronous control, piece yarn tension difference between the two size vats due to total warp number difference is solved, and automatic control of tension in each area is realized.
Description
Technical field
The present invention relates to a kind of Sizing machines that is used for warp sizing, a kind of axle that mainly is used for satisfying the production of textile industry look fabric kind sizing of saying so more specifically dyes Sizing machines.
Background technology
Traditional dyed yarn is prepared, and is earlier warp thread to be dyed the back oven dry with bobbin dyeing or strand, and warping becomes common warp axle starching again.Operation is many, and the cycle is long.Warp thread elastic loss is big with regard to having caused, intensity reduces and influence is weaved for this.Not only the pattern variation is various for yarn-dyed fabric, and different very big through fiber yarn-dyed proportion; Warp thread is when starching, and for fear of dyed yarn mutual colour contamination in stock tank, two stock tanks radical of walking yarn is widely different sometimes, and control has requirement to the warp tension difference between stock tank.In addition, about designs and varieties order length 5 kms, warp sizing is accomplished very soon.A kind finishes, and goes up another kind, exists frequent upper and lower lifting through axle, can not produce continuously, and is just very low with the efficient of common Sizing machines.These characteristics of yarn-dyed fabric make conventional sizing can not satisfy high-quality, the production demand efficiently of yarn-dyed fabric.
Axle dyes sizing, is with the warp beam of " loose formula ", in dying still, contaminates the directly starching of dehydration back.Save " winder, dye in advance, oven dry, warping " several procedures, reduced the drawing-off number of times of yarn.Like this, both shorten technological process, practiced thrift the energy, improved production efficiency again.Advanced axle dyes slashing technique, has solved the production difficult problem of yarn-dyed fabric.
Summary of the invention
The object of the invention to existing weak point in the conventional sizing process of above-mentioned look fabric kind, utilizes advanced axle to dye slashing technique and provide a kind of look that is applicable to fully to knit the axle of sizing production and dye Sizing machines just.
The objective of the invention is to realize through following technical scheme:
A kind of look that is applicable to is knitted the axle of sizing production and is dyed Sizing machines; Comprise amplitude modulation coiling headstock, dried leasing device, tension force waxing attachment, main drying room, the tandem sizing box that is arranged in parallel, independently dyed yarn preliminary drying drying room, creel and full machine transmission and control system; Wherein: creel is the two sets mobile structure; Portable creel is provided with dragging motor and moves wheels, and the ground rail of two groups of creels is by " 7 " font or " one " font layout.
The mode of two sets mobile creel alternately to move all can arrive the operating position, gives the warp sizing after dyeing.Be designed with dragging motor on the portable creel and move wheels, when moving to the operating position,, stop automatically moving by limit switch control.Chuck pattern through axle adopts combined type, can satisfy the requirement of plurality of specifications dye beams, need not change chuck, handled easily.
The ground rail of two groups of creels is by " 7 " font or " one " font layout, and one group is moved through axle is left and right, and another group can the forward and backward or left and right operating position that moves to, the warp beam homogeneous row formula discharging of loose formula.In produce using, when one group of creel was in normal drivings, another group can be prepared through axle, according to the production requirement lifting through spool.After axle was accomplished starching, another batch is off-the-shelf to be moved into place through axle when a collection of, with preceding yarn traction back yarn, put into production fast, had shortened time.
In the creel be loose formula warp beam through axle, itself adopts a stainless steel manufacturing through axle, through spool central siphon be processed with netted circular hole, the warp beam disc diameter is not more than φ 400mm.
In the present invention, the shared vapour cover of said main drying room and dyed yarn preliminary drying drying room.
Full machine transmission and control system are nine units synchronization type of belt drive, control each unit transmission respectively by variable-frequency motor and frequency change servo controller: be respectively headstock beam winding unit motor, drag pick-up roll unit motor, three drying room gear unit motors; Two sizing roller unit motors, two draw yarn roller unit motor.Each unit adopts servomotor and frequency change servo controller, guarantees to realize the high-precise synchronization transmission.Draw yarn feeding district, wet district, doing each segment elongation value of district's control.Each unit motor all is equipped with rotary encoder, and the signal input computer and the setting value of encoder compare computing, exports to each unit motor by frequency conversion system and changes each unit speed, thereby reach and the consistent optimum elongation value of setting stretch value.The wet district of tandem sizing box because of different difference through warp tension, percentage elongation, is then realized control rationally through adding fair curve.
The operation principle of this utility model: dyed yarn divides two to get into dyed yarn preliminary drying drying room through unwinding, gets into size box sizing behind the preliminary drying respectively, again through main drying room drying, is wound into by headstock at last and supplies woven beam of a loom.
Amplitude modulation coiling headstock among the present invention, dried leasing device, tension force waxing attachment, main drying room, the tandem sizing box that is arranged in parallel, independently dyed yarn preliminary drying drying room all belongs to existing known technology; Inventive point of the present invention is that mainly creel is the two sets mobile structure, and the ground rail of two groups of creels is by " 7 " font or " one " font layout.
The present invention has following characteristics:
1, to the characteristics of the many kinds of yarn-dyed fabric, small lot, creel partly adopts two groups to replace portable creel, solves frequently lifting up and down and takies the production time through axle, realizes producing continuously between kind, improves the production efficiency of sizing;
2, loose formula warping through axle, can directly concentrate and be placed on the starching of slasher beam frame, and design multi-functional combination chuck, solve dress problem in the clamping of multiple loose formula warp beam, finally reach the specialized production fast of yarn-dyed fabric warp sizing;
3, full machine running part adopts the multiple-unit Synchronization Control, has solved sheet yarn tension difference between the stock tank that two stock tanks bring because of total quantity of warps difference, realizes that respectively distinguishing tension force controls automatically;
4, increase independent dyed yarn preliminary drying, axle is dyed through axle do not need independent oven dry.
Beneficial effect of the present invention is following:
1, promotes the improvement of dyed yarn preparatory technology, shortened technological process.
Mobile used " loose formula " warp beam of creel adopts a stainless steel manufacturing through axle itself, and the central siphon of warp axle is processed with netted circular hole, and the warp beam disc diameter is not more than φ 400mm.During warping, the winding tension of yarn, press yarn power all smaller, the winding of yarn is in " fluffy " state.Whole good in batches putting into through axle dyed still and contaminated.Mandrel hollow and tube wall porous make dye liquor immerse yarn in many ways; The yarn of " fluffy " helps dye liquor and soaks into.
With whole good warp axle, in dying still, accomplish and contaminate, after centrifugal dehydration, remaining dye liquor is put warp beam on portable creel below 40% according to the order of sequence, has promptly accomplished the preparation of dyeing and warping.Because Sizing machines disposes the drying room of dyed yarn preliminary drying, therefore, does not need independent drying, dyed yarn behind preliminary drying, directly starching.Like this, just save several procedures of warp thread " winder, dye in advance, dehydration, oven dry, warping ", shortened technological process, and practiced thrift the energy.
2, improve the production efficiency of warp sizing
Portable creel is according to the characteristics design of yarn-dyed fabric.When produce using, when one group of creel was in normal drivings, another group was through spool preparing.After axle was accomplished starching, another batch is off-the-shelf to be moved into place through axle when a collection of, with preceding yarn traction back yarn, put into production fast.Two groups are moved being used alternatingly of creel, have improved the production efficiency of dyed yarn starching.
3, improved the dyed yarn quality
Traditional dyed yarn warp thread is earlier through starching after winder, dyeing, drying, the warping, and in the process that yarn steams, boils at multiple working procedure, the twist descends, fibre cohesion variation, the powerful reduction; Warping is to treat the warp axle of starching again, and warp thread is drafted repeatedly, and elastic loss strengthens, and cracked ends increases in weaving.Adopt portable creel, reduce the boiling number of times of yarn, preparatory process is simplified, and has kept the elasticity of yarn, has improved the quality of dyed yarn, helps grey quality and improves.
4, variety variations is fast, and adaptive capacity is strong
Use axle to dye Sizing machines, the needs axle dyeing back dehydration according to kind promptly can be used for warp sizing, and variety variations is flexible, and organization of production is simple, well adapts to the quick and various requirement in market.
5, the reasonable utilization and the saving of slurry
Axle dyes sizing, and quick because of changing kind, Sizing machines need not long-time parking, both can then continue normal driving.Lifting is up and down saved through preparations such as axles in the centre.Slurries in the stock tank need not bleed off or return to size mixing and stand and direct using.Avoid slurries longer, can't be used by vapour cooking time length, thereby play the effect of saving slurry because of stand-by time.Simultaneously, dyed yarn steams the link of dying because of reducing, and reduces sewage emissions, helps environmental protection.
To sum up, the present invention pays attention to satisfying user's individual demand, and the specialization production of the fabric kind sizing of realizing checking colors has produced good economic benefit and social benefit.
Description of drawings
Fig. 1 is technological process of the present invention and equipment sketch map.
Fig. 2 is for moving creel and the ground rail structure vertical view by " 7 " font layout.
Fig. 3 is for moving creel and the ground rail structure vertical view by " one " font layout.
Among the figure: 1. coiling headstock, 2. dried leasing device, 3. tension force waxing attachment, 4. main drying room, 5, the 5-1. stock tank; 6. dyed yarn drying room, 7. vapour cover, 8,8-1. moves creel, 9. moves wheels; 10. creel motor, 11. creel operating positions, the 12. creel groups that move forward and backward, 13. loose formula warp beams; 14. rail movably forward and backward, 15,15-1. move left and right ground rail, 16, the creel group of 16-1. move left and right, M1. beam winding unit motor; M2. drag pick-up roll unit motor, M3, M3-1, M3-2. drying room gear unit motor, M4, M4-1. sizing roller unit motor, M5, M5-1. draw yarn roller unit motor.
The specific embodiment
The present invention further describes below in conjunction with accompanying drawing:
As shown in Figure 1; The yarn trend is represented in double dot dash line; The present invention includes coiling headstock (1), dried leasing device (2), tension force waxing attachment (3), main drying room (4), the stock tank that is arranged in parallel (5,5-1), independently dyed yarn preliminary drying drying room (6), move creel (8,8-1) and machine transmission and control system entirely, wherein main drying room (4) and the shared vapour cover of dyed yarn preliminary drying drying room (6) (7).Portable creel is designed to identical two groups, and portable creel is provided with dragging motor (10) and moves wheels (9), and the mode alternately to move all can arrive operating position (11), gives the warp sizing after the dyeing.The operation principle of this equipment: dyed yarn divides two to get into dyed yarn preliminary drying drying rooms (6) through unwinding, gets into stock tank (5,5-1) starching behind the preliminary drying respectively, again through main drying room (4) drying, is wound into by headstock 1 at last and supplies woven beam of a loom.
Full machine transmission changes the transmission respectively of nine variable-frequency motors into by traditional limit through-drive: headstock beam winding unit motor (M1), drag pick-up roll unit motor (M2), drying room gear unit motor (M3, M3-1, M3-2), sizing roller unit motor (M4, M4-1), draw yarn roller unit motor (M5, M5-1) totally nine unit.Each unit adopts servomotor and frequency change servo controller, guarantees to realize the high-precise synchronization transmission.Draw yarn feeding district, wet district, doing each segment elongation value of district's control.Each unit motor all is equipped with rotary encoder, and the signal input computer and the setting value of encoder compare computing, exports to each unit motor by frequency conversion system and changes each unit speed, thereby reach and the consistent optimum elongation value of setting stretch value.The wet district of tandem sizing box because of different difference through warp tension, percentage elongation, is then realized control rationally through adding fair curve.
As shown in Figure 1, be designed with dragging motor (10) on the creel and move wheels (9).Portable creel and ground rail operation principle such as Fig. 2 or (vertical view) shown in Figure 3.Two groups of creels promptly move forward and backward creel group (12) and move left and right creel group (16,16-1), and its ground rail is by " 7 " font or " one " font layout, and one group through the axle move left and right, another group can move forward and backward or about to the operating position (11); The discharging of pine formula warp beam (13) homogeneous row formula; Chuck pattern through axle adopts combined type, can satisfy the requirement of multiple dye beams, need not change chuck, handled easily.
Claims (4)
1. one kind is applicable to that look knits the axle of sizing production and dye Sizing machines; Comprise amplitude modulation coiling headstock, dried leasing device, tension force waxing attachment, main drying room, the tandem sizing box that is arranged in parallel, independently dyed yarn preliminary drying drying room, creel and full machine transmission and control system; It is characterized in that: creel is the two sets mobile structure; Portable creel is provided with dragging motor and moves wheels, and the ground rail of two groups of creels is by " 7 " font or " one " font layout.
2. the look according to claim 1 that is applicable to is knitted the axle of sizing production and is dyed Sizing machines, it is characterized in that: the shared vapour cover of said main drying room and dyed yarn preliminary drying drying room.
3. the look according to claim 1 that is applicable to is knitted the axle of sizing production and is dyed Sizing machines; It is characterized in that: full machine transmission and control system are nine units synchronization type of belt drive, control each unit transmission respectively by variable-frequency motor and frequency change servo controller: be respectively headstock beam winding unit motor, drag pick-up roll unit motor, three drying room gear unit motors, two sizing roller unit motors, two draw yarn roller unit motor.
4. the look according to claim 1 that is applicable to is knitted the axle of sizing production and is dyed Sizing machines, and it is characterized in that: in the creel is loose formula warp beam through axle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100525491A CN102146623B (en) | 2011-03-05 | 2011-03-05 | Beam dyeing sizing machine suitable for dyed sizing production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100525491A CN102146623B (en) | 2011-03-05 | 2011-03-05 | Beam dyeing sizing machine suitable for dyed sizing production |
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| Publication Number | Publication Date |
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| CN102146623A CN102146623A (en) | 2011-08-10 |
| CN102146623B true CN102146623B (en) | 2012-06-27 |
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| CN2011100525491A Expired - Fee Related CN102146623B (en) | 2011-03-05 | 2011-03-05 | Beam dyeing sizing machine suitable for dyed sizing production |
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Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102899835B (en) * | 2012-10-12 | 2014-10-22 | 山东宏诚集团有限公司 | Intermittent sizing device for dyed yarns and sizing technology thereof |
| CN103046267B (en) * | 2012-12-31 | 2014-10-22 | 广东溢达纺织有限公司 | Sizing machine with automatic pattern arranging function and automatic pattern arranging method implemented by sizing machine |
| CN103924408B (en) * | 2014-04-24 | 2016-10-26 | 江苏瓯堡纺织染整有限公司 | A kind of sizing creel |
| ES2616732T3 (en) * | 2014-11-17 | 2017-06-14 | Karl Mayer Textilmaschinenfabrik Gmbh | Device and procedure to refine a skein of threads and / or process a skein of threads to a fabric |
| CN108385303B (en) * | 2015-11-11 | 2020-06-19 | 盐城华特纺织机械有限公司 | Textile yarn sizing equipment |
| CN105334844B (en) * | 2015-11-24 | 2016-08-17 | 卡尔迈耶（中国）有限公司 | Piano electricity cabinet device for testing functions |
| CN108866873B (en) * | 2017-05-24 | 2024-03-01 | 际华三五四二纺织有限公司 | Method for producing small batches of varieties in sizing process |
| CN110923874A (en) * | 2019-11-21 | 2020-03-27 | 常熟常红织造有限公司 | Flax fiber warping and slashing process |
| CN111455592A (en) * | 2020-04-09 | 2020-07-28 | 江苏工程职业技术学院 | Dyeing process of marguerite fishing line |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB176429A (en) * | 1920-10-29 | 1922-02-28 | Benjamin Franklin Touchstone | Improvements in or relating to processes for dyeing or otherwise treating warps or other materials and apparatuses therefor |
| US3321153A (en) * | 1966-01-18 | 1967-05-23 | Jefferson Mills Inc | Creel |
| EP1138811B1 (en) * | 2000-03-27 | 2005-02-09 | IBENA Textilwerke Beckmann GmbH | Sizing machine with adjustable separating zone |
| CN101413192A (en) * | 2007-10-16 | 2009-04-22 | 盐城华特纺织机械有限公司 | Multi-color chromaticity multi-stock trough composite slasher and technological process thereof |
| CN201962504U (en) * | 2011-03-05 | 2011-09-07 | 恒天重工股份有限公司 | Beam sizing machine suitable for producing yarn dyed sizing |
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2011
- 2011-03-05 CN CN2011100525491A patent/CN102146623B/en not_active Expired - Fee Related
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