CN2091883U - Dyeing machine for thread coloured sectionally - Google Patents
Dyeing machine for thread coloured sectionally Download PDFInfo
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- CN2091883U CN2091883U CN 91213709 CN91213709U CN2091883U CN 2091883 U CN2091883 U CN 2091883U CN 91213709 CN91213709 CN 91213709 CN 91213709 U CN91213709 U CN 91213709U CN 2091883 U CN2091883 U CN 2091883U
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Abstract
The utility model relates to a dyeing machine for thread colored sectionally, belonging to a device for dyeing, in particular to a special device used to dye yarn, wool to be colorful segment, composed of a billet line delivery device, a pad dyeing device, a driving device and a control device. The utility model simplifies the whole structure of the original padding mangle and decreases the cost of the device. The cost is 1/40 of an import device. The utility model has the advantages of color segment length (can dye monocolor segment length for 20-40 mm), good dyeing adaptability of fancy species, favorable effect of dyeing levelness of dyed objects, small color difference, saving colorants, etc.
Description
The utility model is about a kind of color section fancy dyeing machine, belongs to dyeing installation, especially for yarn, knitting wool being dyed the special equipment of making the multicolour section.
Adopt a kind of easy mechanical device to realize to the color section dyeing of yarn, nitrile wool knitting yarn etc. at present.There is following shortcoming in this device: at first, it is poor to dye system pattern variety adaptive capacity, for example can only dye the long look section kind of 10mm, thereby make kind dull poor; Secondly, the operation of this mechanical device requires comparatively harsh, and for example operating personnel must have deviation just can go out substandard products absorbedly just reaching color section Color on the crotch that is dyed this device delivery chain of base line alignment slightly; Be that equalization is poor once more, for example twisted wire inside is difficult for imbue, outer dark interior shallow aberration occurs, influences product quality; At last, because this easy mechanical device exists the dye liquor reserves few because of the shortcoming in the design, need shut down every now and then and replenish dye liquor.From the color section of a kind of injecting type dyeing machine of external import, overcome above-mentioned shortcoming basically so, better as color section pattern variety adaptability and equalization, but that shortcoming is a price is very expensive, every about 800,000 yuan, and dyestuff feed liquid utilization rate is lower.
Task of the present utility model be to provide a kind of easy to operate, cost is low, save dyestuff, the color section of the system of dying pattern variety adaptability is strong, aberration is little color section fancy dyeing machine.
Task of the present utility model is finished like this, existing color section fancy dyeing machine is by the base lines conveying equipment, the pad dyeing device, transmission device and control device are formed, the base lines conveying equipment is by preceding deflector roll (31), back deflector roll (32), jockey pulley (33) is formed, preceding deflector roll (31), back deflector roll (32) by spherical bearing (42) be installed in respectively frame (41) before, the rear end, one end of jockey pulley (33) is installed on the rocking arm (35) by spherical bearing (42); rocking arm (35) is connected with the front end downside of frame (41) by knuckle joint (36), and the other end of jockey pulley (33) is installed on the corresponding rocking arm (35) by spherical bearing (42); The pad dyeing device is made up of forward and backward road topping roll (11), (60) and forward and backward road bottom roll (12), (61) and pneumatic fitting, forward and backward road topping roll (11), (60) are enclosed within respectively on the topping roll axle (28), pneumatic fitting is equipped with on forward and backward road topping roll (11), (60) top, forward and backward road bottom roll (12), (61) are enclosed within respectively on the bottom roll axle (29), have set up the feed liquid retracting device in the lower end of preceding road bottom roll (12).
Owing to after the utility model adopts above-mentioned design, simplified complete machine structure, reduced equipment manufacturing cost, be 1/40 of import equipment; Owing to adopted the upper and lower roll in forward and backward road (11), (12), (60), (61), and its width and spacing are adjustable, the quantity changeable, (can dye monochromatic segment length and be 20～40mm) and the adaptability of pattern variety and the levelling degree of pollutant, aberration is little to have strengthened color segment length; Owing to set up the feed liquid retracting device, utilize again after feed liquid can being reclaimed, overcome the import machine owing to spray the not reusable shortcoming of back dye liquor colour mixture, saved dyestuff.
Below in conjunction with accompanying drawing the utility model is further described.
The color section of Fig. 1 the utility model fancy dyeing machine structure chart.
Fig. 2 the utility model drive mechanism figure.
Base line of the present utility model is carried by preceding deflector roll (31), back deflector roll (32), the motion again and again of jockey pulley (33) do and is dragged screen cloth (34) and finish, forward and backward deflector roll (31), (32) are installed in the front and back ends of frame (41) respectively by spherical bearing (42), deflector roll (32) is the active deflector roll later on, together with the roll stacks run-in synchronism of forming by the upper and lower roll in forward and backward road (11), (12), (60), (61), the base line is carried the system of dying by running part thereby reach.One end of jockey pulley (33) is installed in an end of rocking arm (35) by spherical bearing (42); the other end of rocking arm (35) is connected with frame (41) front and back end downside by rocker arm shaft fixing feet (62), knuckle joint (36); make the jockey pulley (33) can be at the free end of rocking arm (35) with the freely-movable of arc rule mark; lean on jockey pulley (33) roll body from gravity screen cloth (34) is tightened; the other end of jockey pulley (33) is installed on the corresponding rocking arm (35) by spherical bearing (42), with the movable stroke of rocking arm (35) maintenance certain distance.Drive reducer output shaft sprocket wheel (46) comes adjustment of tonicity roller (33) again by the feed screw nut through bushroller chain (45) a end by motor (51) by decelerator (47), jockey pulley (33) is moved forward and backward, proofread and correct wandering off of screen cloth (34) thereby reach.Promptly when screen cloth (34) when wandering off, control section can come operating electrical machines (51) according to the off-location alarm direction, make jockey pulley (33) do front or rear moving, by revising the oblique horizontal locomotivity that makes an a small amount of of the on-stream generation of screen cloth (34) of axis of jockey pulley (33), this locomotivity is the rightabout locomotivity that screen cloth (34) is wandered off, thereby reaches the purpose of automatic adjustment screen cloth (34).
Feed liquid retracting device of the present utility model is located at the lower end of preceding road bottom roll (12), form by dipping tank (13), hydrops groove lattice (19), shelves liquid dish (22), catheter (20), recycling bin (21), dipping tank (13) is provided with overflow pipe (18), hydrops groove lattice (19) are connected with shelves liquid dishes (22), one end of catheter (20) is connected other end feeding recycling bin (21) with hydrops groove lattice (19) in shelves liquid dishes (22).The upper and lower roll in current road (11), (12) squeeze has the unnecessary dye liquor that is not exhausted by the base line just to flow in the dipping tank (13) when rolling, send dye liquor to hydrops groove lattice (19) by the fluid flow tube (18) on the dipping tank (13), when hydrops groove lattice (19) inner product is full, just overflow to shelves liquid dishes (22), the dropping liquid on the base line also can drip to shelves liquid dish (22) in addition.By catheter (20) dye liquor is imported recycling bin (21), at last with the dye liquor reuse in the recycling bin (21) by manually delivering to dye liquor tank (3).When changing a kind of color when carrying out pad dyeing, residue hydrops in the dipping tank (13) can be discharged through bleeder valve (17) by catheter (16) in addition.
The upper and lower roll in preceding road of the present utility model (11), (12) and the back upper and lower roll in road (60), (61) are all made discoid.Each color is by the upper and lower roll in a pair of preceding road (11), (12) and a pair of back upper and lower roll in road (60), (61), generally can there be 4～6 pairs, the upper and lower roll in preceding road (11), (12) outsourcing liquid-adsorption layer (56), the upper and lower roll in back road (60), (61) outsourcing be liquid-adsorption layer (57) not.Liquid-adsorption layer (56) is felt preferably, also can be sponge, and liquid-adsorption layer (57) is not a soft rubber.The upper and lower roll in preceding road (11), (12) are one group, play main pad dyeing effect, be breaking down, the upper and lower roll in back road (60), (61) are another group, mainly be provided with in order to make the dye liquor homogenising, be and roll again, forward and backward road topping roll (11), (60) are enclosed within topping roll axle (28) respectively and go up and do movingly, left and right configuration nylon retainer plate when suit moves axially so that tighten unlikely forward and backward road topping roll (11), (60) generation on topping roll axle (28).Topping roll axle (28) is made with stainless steel tube, matches with bearing (43), and is fixing by bearing (43) and frame (41).Forward and backward road bottom roll (12), (61) are enclosed within respectively on the bottom roll axle (29), have axis hole on it, have keyway on the axis hole, bottom roll axle (29) is made by stainless steel, be furnished with long key on it, insert respectively with steady pin in the keyway of axis hole of forward and backward road bottom roll (12), (61), make it fully fixing with bottom roll axle (29), unlikely its gone up to produce at bottom roll axle (29) and moved axially, and bottom roll axle (29) cooperates with bearing (43) and is fixed on the frame (41).The width of the upper and lower roll in back road (60), (61) wants wideer than the upper and lower roll in preceding road (11), (12), so that roll the dye liquor on the look section limit even when rolling again.Adopt pneumatic fitting to realize to the pressurization of forward and backward road topping roll (11), (60).
Pneumatic fitting is made up of last pressure-bearing channel-section steel (23), air hose (24), following bearing plate (25), pressurized cradle (26), reel cage fixed axis (27), last pressure-bearing channel-section steel (23) is fixed on the horizontal steel of frame (58), air hose (24) is located between pressure-bearing channel-section steel (23) and the following bearing plate (25), and following bearing plate (25) is connected with pressurized cradle (26).Pressurized cradle (26) is fixing by reel cage axle fixing feet (30) by reel cage fixed axis (27), and reel cage axle fixing feet (30) is fixing with the horizontal steel of frame (58).Air hose (24) adopts fabric hose, two ends block with the nylon stopper, is furnished with wireway on it, and be connected with two-position three way magnetic valve, reach charging and discharging of controlled pressure air by electric control operation, make air hose (24) be subjected to the effect of an expansive force, this masterpiece is used between pressure-bearing channel-section steel (23) and the following bearing plate (25), before by many pressurized cradles (26) power being distributed to then, back road topping roll (11), (60) on the topping roll axle (28), because bottom roll axle (29) is fixed, so preceding, back road topping roll (11), (60) and before, back road bottom roll (12), a flexible plus-pressure is arranged (61), this power is subjected to the gas change in pressure, the size of gas pressure is controlled by pressure regulator valve, and by solenoid control pressurization or release, thereby reach preceding, back road topping roll (11), (60) pressurize or reduce pressure.
Transmission device of the present utility model is as shown in Figure 2 by motor (51), decelerator (47), driven vee-pulley (48), active vee-pulley (49), V-belt (50) and preceding roll mandrel sprocket wheel (44) and back roll mandrel chain wheel set (52) are formed, the work of motor (51) is carried out by control device, before decelerator (47) is installed in frame (41) right side, back road bottom roll (12), the middle part of bottom roll axle (29) (61), the output shaft of decelerator (47) and two bottom roll axles (29) are the triangle configuration, on the output shaft (55) of decelerator (47) reducer output shaft sprocket wheel (46) is housed, roll mandrel sprocket wheel (44) and back roll mandrel chain wheel set (52) before being respectively equipped with on the spindle nose of bottom roll axle (29), drive preceding roll mandrel sprocket wheel (44) and back roll mandrel chain wheel set (52) work synchronously by bushroller chain (45), drive preceding road bottom roll axle (29) by preceding roll mandrel sprocket wheel (44).Drive back bottom roll axle (29) by back roll mandrel chain wheel set (52), back deflector roll sprocket wheel (54) passes through bushroller chain (53) drive work by the minor sprocket of back roll mandrel chain wheel set (52), is driven the axle of back deflector roll (32) by back deflector roll sprocket wheel (54).Motor (51) is installed in the below, right side of frame (41), connect with control device, one end of V-belt (50) is enclosed within on the active vee-pulley (49), the other end is enclosed within on the driven vee-pulley (48), active vee-pulley (49) on the motor shaft aligns with the driven vee-pulley (48) of decelerator (47), on frame (41) the shape steel of dress motor (51), have slotted hole, can adjust the tension force of V-belt (50).
Clear water is put in the needed dye liquor tank (3) through hose (2) by water supply pipe (1), dye liquor tank has 6, also can increase and decrease wherein several of number of elements or use according to what of the color section of the required system of dying fancy.The dyestuff of all kinds that mixes up slurry is poured into corresponding dye liquor tank (3) in the lump together with auxiliary agent, and fully and clear water mix thoroughly, be made into the dye liquor of one group of color.Heat as need, then open steam valve (37), to the dye liquor heating, the steam in steam-heating pipe (38) cools off after steam trap valve (39) is discharged from condensate pipe (40) by steam-heating pipe (38).Open valve (5), dye liquor is through coarse strainer (4), valve (5), woven hose (6), fine cleaner (7), the dye liquor that enters behind the fine cleaner (7) is divided into two the tunnel, one the tunnel through catheter (8) to jet head (9), from the nozzle needle (59) of jet head (9), dye liquor is sprayed onto on the preceding road topping roll (11), jet head (9) is fixing by jet head fixator (10), because preceding road topping roll (11) is surrounded by liquid-adsorption layer (56) outside going up, so liquid-adsorption layer (56) can absorb the dye liquor by ejection in the nozzle needle (59) of jet head (9) in right amount; Another road dye liquor that comes from fine cleaner (7) is through choke valve (14), catheter (15) and catheter (16) are to dipping tank (13), preceding road bottom roll (12) is gone up the directly imbibition in dipping tank (13) of liquid-adsorption layer (56) of outsourcing, make like this on the preceding road, bottom roll (11), (12) can both obtain dye liquor, before the base line warp that will dye, back deflector roll (31), (32) and phoresying of jockey pulley (33) and on preceding road, bottom roll (11), can make through out-of-date that dye liquor is even to be transferred on the base line in the rolling a little (12) with causing, can not occur dying not saturating situation in the middle of the twisted wire.Can also make the upper and lower roll in road, front and back (11), (12), (60), (61) of various width as required, and its spacing is adjusted, and give the dye liquor of different colours, just can dye knitting wools such as making bright and colourful color section fancy yarn or hair nitrile.After a collection of base line system of dying finishes, can the dye liquor that reach in the dipping tank (13) in each dye liquor tank (3) of remainder be emitted by bleeder valve (17).
Claims (4)
1, a kind of color section fancy dyeing machine, belong to dyeing installation, especially for yarn, knitting wool dyes the special equipment of making the multicolour section, by the base lines conveying equipment, the pad dyeing device, transmission device and control device are formed, it is characterized in that the base lines conveying equipment is by preceding deflector roll (31), back deflector roll (32), jockey pulley (33) is formed, preceding deflector roll (31), back deflector roll (32) by spherical bearing (42) be installed in respectively frame (41) before, the rear end, one end of jockey pulley (33) is installed on the rocking arm (35) by spherical bearing (42); rocking arm (35) is connected with the front end downside of frame (41) by knuckle joint (36), and the other end of jockey pulley (33) is installed on the corresponding rocking arm (35) by spherical bearing (42); The pad dyeing device is made up of forward and backward road topping roll (11), (60) and forward and backward road bottom roll (12), (61) and pneumatic fitting, forward and backward road topping roll (11), (60) are enclosed within respectively on the topping roll axle (28), pneumatic fitting is equipped with on forward and backward road topping roll (11), (60) top, forward and backward road bottom roll (12), (61) are enclosed within respectively on the bottom roll axle (29), have set up the feed liquid retracting device in the lower end of preceding road bottom roll (12).
2, color section fancy dyeing machine according to claim 1, it is characterized in that pneumatic fitting is by last pressure-bearing channel-section steel (23), air hose (24), following bearing plate (25), pressurized cradle (26), reel cage fixed axis (27) is formed, last pressure-bearing channel-section steel (23) is fixed on the horizontal steel of frame (58), air hose (24) is located between pressure-bearing channel-section steel (23) and the following bearing plate (25), following bearing plate (25) is connected with pressurized cradle (26), pressurized cradle (26) is fixing by reel cage fixing feet (30) by reel cage fixed axis (27), and reel cage fixing feet (30) is fixing with the horizontal steel of frame (58).
3, color section fancy dyeing machine according to claim 1, it is characterized in that the feed liquid retracting device is located at the lower end of preceding road bottom roll (12), form by dipping tank (13), hydrops groove lattice (19), shelves liquid dish (22), catheter (20), recycling bin (21), dipping tank (13) is provided with overflow pipe (18), hydrops groove lattice (19) are connected with shelves liquid dishes (22), one end of catheter (20) is connected other end feeding recycling bin (21) with hydrops groove lattice (19) in shelves liquid dishes (22).
4, color section fancy dyeing machine according to claim 1, it is characterized in that the upper and lower roll in preceding road (11), (12) and the back upper and lower roll in road (60), (61) all make discoid, the upper and lower roll in preceding road (11), (12) outsourcing liquid-adsorption layer (56), the upper and lower roll in back road (60), (61) outsourcing be liquid-adsorption layer (57) not.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 91213709 CN2091883U (en) | 1991-05-08 | 1991-05-08 | Dyeing machine for thread coloured sectionally |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 91213709 CN2091883U (en) | 1991-05-08 | 1991-05-08 | Dyeing machine for thread coloured sectionally |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2091883U true CN2091883U (en) | 1992-01-01 |
Family
ID=4922013
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 91213709 Pending CN2091883U (en) | 1991-05-08 | 1991-05-08 | Dyeing machine for thread coloured sectionally |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2091883U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1108409C (en) * | 1999-05-08 | 2003-05-14 | 金哲锡 | Polychromatic yarn dyeing apparatus |
| CN102021775A (en) * | 2010-12-27 | 2011-04-20 | 张家港三得利染整科技有限公司 | Device for producing space dye yarn |
| CN102071549A (en) * | 2010-12-27 | 2011-05-25 | 张家港三得利染整科技有限公司 | Production method of space dyeing yarns |
| CN105624949A (en) * | 2016-03-23 | 2016-06-01 | 保定鹿王毛纺有限公司 | Positioning space dyeing machine |
| CN105821607A (en) * | 2016-04-27 | 2016-08-03 | 芜湖富春染织有限公司 | Cotton yarn multicolored dyeing and weaving device |
| CN108754930A (en) * | 2018-07-10 | 2018-11-06 | 安徽宏铭服饰有限公司 | The integral type of colour mixture cloth dyes drying unit |
-
1991
- 1991-05-08 CN CN 91213709 patent/CN2091883U/en active Pending
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1108409C (en) * | 1999-05-08 | 2003-05-14 | 金哲锡 | Polychromatic yarn dyeing apparatus |
| CN102021775A (en) * | 2010-12-27 | 2011-04-20 | 张家港三得利染整科技有限公司 | Device for producing space dye yarn |
| CN102071549A (en) * | 2010-12-27 | 2011-05-25 | 张家港三得利染整科技有限公司 | Production method of space dyeing yarns |
| CN102021775B (en) * | 2010-12-27 | 2012-07-25 | 张家港三得利染整科技有限公司 | Device for producing space dye yarn |
| CN102071549B (en) * | 2010-12-27 | 2012-09-19 | 张家港三得利染整科技有限公司 | Production method of space dyeing yarns |
| CN105624949A (en) * | 2016-03-23 | 2016-06-01 | 保定鹿王毛纺有限公司 | Positioning space dyeing machine |
| CN105624949B (en) * | 2016-03-23 | 2017-12-19 | 保定鹿王毛纺有限公司 | One kind positioning section dyeing machine |
| CN105821607A (en) * | 2016-04-27 | 2016-08-03 | 芜湖富春染织有限公司 | Cotton yarn multicolored dyeing and weaving device |
| CN108754930A (en) * | 2018-07-10 | 2018-11-06 | 安徽宏铭服饰有限公司 | The integral type of colour mixture cloth dyes drying unit |
| CN108754930B (en) * | 2018-07-10 | 2024-01-12 | 安徽宏铭服饰有限公司 | Integrated dyeing and drying device for mixed-color cloth |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| AD01 | Patent right deemed abandoned | ||
| C20 | Patent right or utility model deemed to be abandoned or is abandoned |